Tender For 1. Supply, installation, testing & commissioning Of External Electrical Work For Construction Of District Hospital In Salumber, Rajasthan - 1 Item Description 2 Providing & Laying P.V.C. / XLPE insulated & P.V.C. sheathed ArrmouredAluminiumcable confirming to IS:1554 P-I / IS :7098 P - I of 1.1 KV withH4- Grade electrolyticaluminium conductor confirming to IS 8130 of purity >99.6 %, round / flat strip armouring of cables, Inner / outer sheath confirming to IS:5831in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) includingtesting etc. as required of following size. OEM must have its own in house NABL accrediated Laboratory for testing procedure as per IS:10810. 3 4C X4.0 Sq. mm (EXT.LIGHTING) 4 3C X6.0 Sq. mm 5 3.5C X25.0 Sq.mm 6 3.5C X70.0 Sq.mm 7 3.5C X120.0 Sq.mm 8 3.5C X150.0 Sq.mm 9 3.5C X185.0 Sq.mm 10 3.5C X240.0 Sq.mm 11 3.5C X300.0 Sq.mm 12 Supplying and making one end termination with Nickel plated heavy duty brass single compression gland (as per IS 12943-1990)) SIBG type consisting of Check Nut, Gland Body, Metal Washer(3 Nos.), Outer Seal Rubber Ring,Compression Nut,heavy duty aluminium lugs (as per IS 8309 -1993) duly crimped with crimping tool, PVC tape as perIS 8337-1976offollowing size ofPVC insulated & PVC sheathed/ XLPE aluminium conductor cable of 1100 volt grade as required.All as per pre approved by Engineer in charge. 13 3 x 6.0 sq.mm 14 3.5 x 25.0 sq.mm 15 3.5 x 70.0 sq.mm 16 3.5 x 120.0 sq.mm 17 3.5 x 150.0 sq.mm 18 3.5 x 185.0 sq.mm 19 3.5 x 240.0 sq.mm 20 3.5 x 300.0 sq.mm 21 P/Laying ISI marked P.V.C. insulated submersible cable confirming to(IS:694) and as per IS 8130 : 2013 of 1.1 kV grade . Wire should be made from99.90 % purity copper, stranding in acc. to IS:8130/IEC 60228 forlower watt loss , oxygen freefor less chances of oxidization, insulation PVC type A/C/D , flame retardant as per IS 10810-53, better amperage rating as per IS:3961 part 5,existing pipe / open trench / Cable tray / on surface including making connection etc. as required. 22 6.0 Sq.mm 3 core flat / Round 23 P / L of Double wall corrugated HDPE pipe confirming to IS : 16205 P-24, Stiffness Class750 N,Externally corrugated and having smooth surface insidewith HDPE Coupler, Elbow, Teeat required Depth below the ground for laying cable of followingNominal Outer dia.MFR Test reportfrom NABL accrediated is to be submitted.(Excavation of Earth& Back filling with compaction is to be Paid Extra)All as per pre approved by Engineer in charge. 24 110 mm 25 160 mm 26 Construction of chamber in all type of soil with 300 mm thick masonry in CM 1:6 m,10 cm thick C.C. 1:5:10 in foundation, 20mm thick insider plaster in Cm 1:6, finished with floating neat cement, 50mm thick M-15 grade C.C. flooring , earthwork etc. complete as per design including disposal of surplus earth within a lead of 50 mtr. 27 Inside size size 450 x 450mm depth upto0.5 M Cement cover with frame 28 Inside size 600 x 450mm depth upto 0.5 M Cement cover with frame. 29 S/F cable route marker with 10cm x 10cm x 5mm thick or 10 cm dia. G.I.plate with inscription thereon, bolted/welded to 35mm x 35mm x 5mm angle iron, 60cm long and fixing the same in ground in C C ( 1:3:6 ) as required. All as per pre approved by Engineer in charge. 30 Providing & Laying XLPE insulated three core ArmouredAluminiumcable for working voltage 11 K.V.(E) confirming IS :7098 P - 2withH4- Grade electrolyticaluminium conductor confirming to IS: 8130 class-2 of purity >99.6 %, Insulation Screening: Extruded Semiconducting Compound followed by helically wrapped Copper Tape, round / flat strip armouring of cables , Inner / outer sheath PVC type ST-2 confirming to IS:5831in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray includingtesting etc. as required of following size. OEM must have its own in house NABL accrediated Laboratory for testing procedure as per IS:10810 All as per pre approved by Engineer in charge. 31 3 core 185.0 Sq.mm 32 Providing & making heat shrinkable type indoor/outdoor/straight through terminations/ joint kitsuitable for11 KV / 33 KV (Earthed) cable with required components, prepration of cable ends. Type test report should be as per IS13573:2011 which covered all sequence for table 2 for termination kit and table 3 for streightthrough joint inclusive thermal & dynamic short circuit test, humidity test, soil fog test. Crosslinking shall be done out side factory with E- beam/ peroxide technology. Extrusion process shall be in house OEM within same vicinity. includingtesting etc. as required of following sizes. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 33 11 KV End Termination Kit Indoor type 34 3 core 120/150/185 Sq.mm 35 11 KV End Termination Kit Outdoor type 36 3 core 120/150/185 Sq.mm 37 Plate Earthingas per IS:3043 with Hot dipped G.I. Earth plate of size 600mm x 600mm x 6.0mm by embodying3 to 4 mtr. below the ground level with 20mm dia. G.I. B class watering Pipe ,including all accessories like nut, bolts, reducer, nipple, wire meshed funnel, and Heavy duty weather proof poly-propylene earth pit chamber with lockable Jam free lid suitable for safe working load 5000 Kg or more of size Top Dia. 225 to 260 mm, Bottom Dia 300 to 350 mm. and Height250 to 300 mm. and embodying the pipecomplete with alternate layers salt and coke/ charcoal, testing of earth resistance for value of 5 ohms or lessas required & must record by engineer in charge during site visit and ensure to enter in measurment book.All as per pre approved by Engineer in charge. 38 Supplyandinstallationofhigh tensile low carbon steel rod molecularly bonded with 99.9 % Copperthickness (250 microns) andconfirming toUL 467, IS/IEC 62561-2of following size and length and as per point mentioned (a), (b), [c), (d), (e) below :- 39 (a) Bore a hole of dia. 100 mm of required length, Place the rod in the centre of Hole 40 (b)filled with anti corrosiveconductivecompounds with the permanent sealings at both the ends, CPRI/ ERDAtested with RMS capacity of minimum 30 KA for withstanding 1 second .To ensure the moisture content and electrical conductivity, 25 kg for 2000 mm & 50 Kgs for 3000mm of resistance lowering earth enhancement material shall be used as a backfill compound. The compound shall be tested form NABL acredeated labfor lowresistivity ( less than 0.12 Ohm - meter ) & high conductivity in nature with carbon as a major contentas per referance of IS 3043-1987,IEEE 80-2013 (clause 14.5d) , IEEE 837 & IER 1956 with latest amendemnts 41 © Connect the rod with copper Strip/Conductor/Wire with suitable clamp made from tinned copper and SS 304 Bolt 42 (d) Place Heavy duty weather proof poly-propylene earth pit chamber with lockable Jam free lid suitable for safe working load 5000 Kg or more of size Top Dia. 225 to 260 mm, Bottom Dia 300 to 350 mm. and Height250 to 300 mm. 43 (d)Testing of earth resistance for value of 5 ohms or lessas required & must record by engineer in charge during site visit and ensure to enter in measurment book. 44 (e) Test certificatesfor confirming above standards from OEM is mandatory. All as per pre approved by Engineer in charge. 45 25 mm thick and 3 Mtr. Long 46 Supply & Laying following size earth stripin horizontal or vertical run in surface by means of Earth strip DMC Insulatorincluding riveting/ soldering/ welding, Jointing shall be done by overlapping and with 2 set of Brass (for Cu strip) / GI (for GI Strip) nut bolt & spring washer spaced at 50cm making connection etc. as required.All as per pre approved by Engineer in charge. 47 40mm x 6mm copper strip 48 25mm x 3mm G.I. ( Hot Dipped) Strip 49 Supply & Laying following size earth wire in horizontal or vertical run in ground/surface/recess including riveting, soldering, saddles,making connection with GI/Cu purity purity >95%thimble etc. as required.All as per pre approved by Engineer in charge. 50 8 SWG G.I. ( Hot Dipped) Wire 51 P & F of Heavy duty weather proof poly-propylene earth pit chamber with lockable Jam free lid suitable for safe working load 5000 Kg or more of size Top Dia. 225 to 260 mm, Bottom Dia 300 to 350 mm. and Height250 to 300 mm.All as per pre approved by Engineer in charge. 52 Supply installation testing & Commissioning of Copper wound distribution Transformerof following ratingand % Impedance, 11/0.433KV Delta-Star Connected, Vector Group Dyn 11, ONAN Cooledlosses as per IS 1180 part I 2014 (Fourth Revision) Level-1, with boltless core designincluding standardaccessories like conservator with prismaticoillevelgauge , silica gel breather,Bucholz relay,pressed steel radiator fins, Radiator Valve(above 800 Kva) Suitable size HT cable box,LT cable box with Busbar connection for outgoing cables, Off -LTC (+/- 2.5%, +/- 5% to - 7.5% ),temperature rise of 40 degree C in oil / 45 degree C in winding , drain valve, Air release device,Dial type Oil & Winding Temperature gauge with alarm & trip contacts, first filling of transformer oil as per IS :335-1953 , Epoxy primer and PU based paint as Top coat, Unidirectional rollers for rating upto 800 kva & bi- directionalabove 800 Kva rollers with locking arrangement etc. as required. The Transformer shall be subjected to routine factory tests (as per IS:2026 and IS:1180) including Temperature rise test inOEMs own lab shall be witnessed by Department engineer Physically. 53 Transformer shall be tested from CTLof discombefore charging of transformer & complete installaion must be certified from Electrical Inspectorate office as per Indian Electricity rule, (CTL testing charges and Electrical Inspection charges shall be reimbursed by the department to the contractor)Following tests shall be carried out on each transformer at site by OEM enginer in presence of department authorised representative:- a) Ratio test on each tapping.b) Resistance of windings at principal and all tapings.c) Insulation resistance of the winding between HV to earth / HV to LV / LV to earth.d) Vector group test.e) Magnetic Balance test. All as per pre approved by Engineer in charge. 54 1000 KVA with % Impedance 5.0 55 Supply & Installation of D.P. Structure With AIR BREAK SWITCH having following specifications A, B, C, D, E. All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 56 A) Double pole structure on 2 no ISMB ( I beam ) of size 150 x 75 mm,10 mtr length using 7 no MS channel each of size 100 mm x 50 mm x 2500 mm complete in all respect with nuts, springs washers, clamps as required. 57 D) 3 piece non linear resistor type. lighting arrestor of approved make suitable for 3 wire, 11kv Overheadline with rated voltage of 9kv rms & nominal discharge current rating of 5 ka & complete with galvanized clamping arrangement GI bolts, nuts, washer etc as required. 58 E) 3 no 11kv ACSR conductors mounted on pin type insularors as required. 6.GENERAL:The go shall be operated by hand operated liver properly earthed with provision for locking mounted at 3’ 59 B) Off load type gang operated 3-pole vertical flute type switch suitable for 11KV ; 400A ,3-ø, central post rotating double break isolator complete with MS hardware , copper moving & fixed contact ,assembly of 9 nos pin insulator ,GI pipe of suitable length for operation. 60 C) 3nos Vertical / Horizontal mounted 11kv horn gap fuse set /drop out 11kv barrel fuses mounted on 6no pin insulators 61 SITC of 11kV 630 Amps 21KA for 3 Sec. SF6 insulated, outdoor duty (IP54) , Extensible / Non extensible typeRing main unit (RMU)manually operated in combination ofVCB modules andLoad Break switch consisting of Copper busbar in SF6 insulated 304 (Non-Ferrite Non-Magnetic Grade) stainless steel enclosure of thickness 2.5mm with manometer.The HV switchgear and control gear should be confirming to IEC-62271-100, IEC-62271-200-2003 & IEC-60694-1996. The RMU should be internal arc tested for 21KA for 1Second with IAC-AFL classification for gas tank. Vacum Interrupter of VCB should be RMU Manufacturer’s own make.Each feeder of RMU should have voltage presence indicator. . and compring offollowings:- 1 no. microprocessor based Self powered numerical relay with over Current/ earth fault & short circuit protection with each VCB feeder. - 3 Nos. Protection CT shall be of Burden 2.5VA, ratio 50/1A, Class of Accuracy class 5P10for O/C and E/F protection for each VCB.- 1 No. Manometer for each tank,- 1 nos. Fault Passage indicator,-Right angle boots for all the feeder ModulesAll the type test certificates as per IEC from Third partyNABL / CPRI / ERDA accrediated lab to be submitted. (Cost of RCC Foundation / Steel Structure to be paid Extra) All as per pre approved by Engineer in charge. 62 Extensible 3 way RMU with 1 no. VCB & 2 No. Load Break Switch 63 Routine test as per OEMs QAP in Its own Manufacturing facility in Indiashall be witnessed by department Engineer virtually / Physically.Complete Installation of Rising Mains shall be Vetted by Manufacturer before Comissioning. All as per pre approved by Engineer in charge. 64 Out Door Bus Duct IP66 with Canopy 65 1600 Amps 80kA SC for 1 sec 66 SITC of HT metering cubical panel as approved By DISCOMs fabricated out of 18 SWG CRCA sheet steel in two compartment & MS angle of size 60mmX 6mm having provision for Following: (i)Provision for fixing Trivector / Import - Export Meter (To be supplied by DISCOMs) (ii)Provision for fixing of combined CT PT Set with Copper strip for Connection (To be supplied by DISCOMs), (iii)Test terminal Block, (iv) 6mm thick Bakelite sheet on all sides, (V) 3/6 corex 1.5 / 2.5 Sq.mm copper cable for interconnections,etc. as required. All as per pre approved by Engineer in charge. 67 Earth work in excavation/ by mechanical means (Hydraulic Excavator) / Manual means over areas (exceeding 30 cm in depth, 1.5m in width as well as 10 sum on plan) including disposal of excavated earth, lead upto 50 m and lift upto 1.5 m, disposed earth to be levelled and neatly dressed: 68 Random rubble masonry with hard stone in foundation and plinth including levelling up with cement concrete 1:6:12 (1 cement : 6 coarse sand : 12 graded stone aggregate 20 mm nominal size) upto plinth level with Cement Mortar 1:6 ( 1-Cement : 6-Sand). 69 Steel reinforcement for R.C.C. work including straightening, cutting, bending, placing in position and binding all complete upto plinth level. 70 Providing and laying in position specified grade of reinforced cement concrete, excluding the cost of centering, shuttering, finishing and reinforcement - All work up to plinth level 71 M10 1:3:6 (1 Cement : 3 coarse sand (zone-III) derived from natural sources : 6 graded stone aggregate 20 mm nominal size derived from natural sources) 72 M15 grade Nominal Mix1:2:4 (1 cement : 2 coarse sand (zone-III) derived from natural sources : 4 graded stone aggregate 20 mm nominal size derived from natural sources) 73 Plaster on new surface on wall in cement sand mortar 1:4 including racking of joints etc. complete fine finish : 74 20mm thick 75 12mm thick 76 Finishing wall with water proofing cement paint of approved brand and manufacture and or required shadetogive an even shade including all scaffolding: 77 New work (Two or more coats applied @ 3.84 kg/10 sqm). 78 Providing and fixing welded mesh/expanded metal mesh 25 mmx 25 mm x 3mm in frame work, flat iron beading 20x3mm including top cross laps inside and out sides welding, iron bolts, crews, clips etc. including two coat of red oxide and two coat of enamel paint or more requiredcomplete with frame work with 50 X 50 X 6mm angle iron post 30 cm in ground embeded in cement concrete 1:3:6 (30X30X45cm) at corner and every three mtr including painting with one coat of primer and two coat of enamel paint work will be done as per direction of engineer incharge of sizecomplete in all respect. All as per pre approved by Engineer in charge. 79 Gravelling of Transformer / RMU Yard with 100 mm Height Gravels of Size 20 to 25 mmincluding leveling, Dressing etc. as Required. 80 SITC of Radiator Cooled and Turbo charged Silent DG Set (As per latest CPCB emissionnorms) havingspecifications as per A, B, C, D, E, F,G,H & I 81 A) 1500 RPM Diesel Engine conforming to BS:649/5514 of suitable BHP(up to 82.5 kVA 6 cylinder or Below required, 125 kVA & Above ratings 6 cylinder or aboverequired ) capable of taking 10% over loading for one hour after 12 hours of continuous operation.,Dry exhaust mainfold with Hospital grade silencer and catalytic convertor(isolated from main DG chamber),up to 3 M exhaust piping (with LRB insulation & Alum. cladding ) as required . 82 B)AC Brush less SPDP Alternator conform to BS 5000 (part 99) or IS/IEC 60034-1. . Alternator shall be self regulated with standard Alternator Protection( Over voltage , over speed & under voltage, under speed warning & shutdown).Engine & Alternator mounted on a common base Frame & coupled through a flexible coupling or close coupled 83 C) CPCB / ARAI approved Standard canopy with Weatherproof, powdercoated Accoustic enclosure for DG set for sound attenuation fabricated from 1.6 mm CRCA sheet steel (structure) with sidewall fabricated from 1.6 mm CRCA sheet & filled with glasswool (96Kg/m3) / Foam. as per IS8183 the doors of 28/40/50/85mm thick as perrating and fabricated from 1.6mm CRCA sheet packed with accoustic material, All doors/opening are sealed with neoprene /EPDNgaskets. The DG Set has Inbuilt / External in fuel tank to run 6 to 8 Hrs as per OEM standard, with protection and tripping of DG set against temperature of more than 50 degree centigrade. 84 D) Electronic / Mechanical governor, Manual & electric Start ,Batteries with battry charger,Engine instruments panel,AVM pads All controls for operation of DG set are from outside the enclosure with DG control panel having Microprocessor based Genset monitoring like Running Hour, RPM, Low Lube Oil tripping & control system, Panel mounted MCCB/ACB of suitable rating, Ammeter, Voltmeter, PF meter, frequency meter, KWH meter,digital fuel display meter, Ind.lamps etc. mounted inside enclosure , visible and accessible from outside. The enclosure should be suitable for following capacity DG sets and alternator. Noise level shall be less than 75 dB at a distance of 1 Mtrs. duly certified by authorised agency etc. complete in all respect of following capacity : 85 E) (i) Accoustic glass wool wall thickness should not be less then 40mm and not less then 20mm PU foam upto rating 100 KVA. (ii).Accoustic glass wool wall thickness should not be less then 65mm and not less then 50mm PU foam upto rating 250 KVA. (iii)Accoustic glass wool wall thickness should not be less then 100mm forrating above 250 KVA. 86 F) First filling of the fuel tank shall be done by contractor and the prevailing fuel cost at that time shall be reimbursed to the contactor by department. 87 G) Servicing Contract of DG Set from OEMs Authorised Service Dealer as per OEM guidelines during the DLP period shall be done by contractor including all consumables, actual charges shall be reimbursed to the contractor by End User Department. 88 H) Manufacturer / OEM must have its authorized service dealer in Rajasthan. Which can provide service within 6 Hours of compalint registration. 89 I) DG set will be offered for Inspection and Testing at Manufacturers Works in presence of Departmental Engineers. All as per pre approved by Engineer in charge. 90 500 KVA at 0.8 pf 415V 50Hz 3-ǿ 91 SITC of PLC Based Auto main failure (AMF) Panel fabricated from CRCA sheet steel 2 mmThick , Powder coated finish , Engine Start & Stopcommands, control Relays , Ammeter & Voltmeterwith selector switches, Control & 2 nos 4 pole Power Contactors with 2 no. of required size 4 pole MCCB, Timers, Electronic Hooter ,Visual & Alarm indication for faults, UPS, operator interface panel complete in all respect suitable for following capacity DG sets: Appropriate Test Certificate/ report of product/accessories from OEM/Panel Manufecturer shall be submitted. All as per pre approved by Engineer in charge. 92 500 KVA 93 Providing, Fixing, Jointing, Testing & Commissioning of Medium duty MS B class pipes conforming to IS 3589 / 1239 part-I for DG Exhaust applications (beyond 1.5 Mtr. length)includingcutting,welding etc & fittings like elbows,flanges, tapers, reducer, gaskets etc. fixing the pipe on the wall/ceiling with suitable clamps, hanger and nuts bolts . including the cost of thermal insulation with 50 mm thick layers of LRB rock wool as per IS : 8183-1993 (64 kg/m3 density) & 26 SWG aluminium sheet claddings etc complete as required complete in all respect.(Cost of Steel Structure for Exhaust pipe will be paid Extra). All as per pre approved by Engineer in charge. 94 200 mm dia 95 SITC of Radial / mixed flow ISI marked water and anti-corrosive liquid filled submersible motor pump setssuitable for 100/150mm dia borewell.The size of adopter fixed on top of the motor should exceed the top of coupler , for safegaurd the coupler. The construction material of motor and pump should match IS: 8034 : 2018 and IS: 9283 guideline. The radial flow pumpset should operate at 5 star energy efficiency level of BEE and mixed flow pump set should operate at 3 star energy level of BEE, accompained by valid BEE certificate. Motor should be IE2 class as per IEC 60034-2-1: 2007, IEC 60034-30: 2008,& IS12615:2011with required accessories including making connection suitable for Bore well. The job includes labour part of lowering ofriser pipe G.I./H.D.P.E. with rope, cables & pump, installation of complete fitting and accessories, jointing of electrical cables up to Starter. All labour for testing of submersible pumps set and supply of water to water mains, complete in all respect. OEM shall have submitNABL / CPRI / ERDA accrediatedlab type test certificate before execution. All as per pre approved by Engineer in charge. 96 150 mm diameter Submersible pump shall havefollowing HP Rating, phase, Head range, Discharge range respectively. 97 7.5 HP, 3-Ø, (76 - 96)Mtr, (285-180) LPM 98 Providing & Fixing of CI foot valvecomplete in all respect. All as per pre approved by Engineer in charge. 99 Handi type (for open well) 80/ 100 mm 100 Supply & fixing of GI pipes confirming to IS : 1239 P - 1 ( 2004 ) with flanges duly screwed & welded including rubber washer, nuts & bolts of 8mm dia complete in all respect.All as per pre approved by Engineer in charge. 101 B class 50mm dia 102 Providing & Laying of Polypropylene rope Confirming to IS:5175 for submersible pump of following sizes. complete in all respect. All as per pre approved by Engineer in charge. 103 16mm (suitable above 50mm & up to 75mm OD pipe) 104 SITC of Monoblock motor pump set ISI marked (IS:9079-2002) with TEFC motor, motor should be IE2 class as per IEC 60034-2-1: 2007, IEC 60034-30: 2008,& IS12615:2011. with Stainless steel Impellor, Stainless steel shaft, Mechanical seal, Single/Three phase ( 240 - 440 V ) permanent split capacitor type (PSC), fitted with thermal overload protection, Including cost of hardware etc on existing platform complete. Pump shall have following HP Rating, phase, Head, minimum Discharge respectively complete in all respect. OEM shall have submitNABL / CPRI / ERDA accrediatedlab type test certificate before execution. All as per pre approved by Engineer in charge. 105 5.0 HP, 3-Ø, (24-44)Mtr, (680-370) LPM 106 SITC of IP-42 and general construction confirming to IS:8623 : 1993, wall/ free standing floor mounted dust and vermin proof compartmentalisedcubical panel as specifications andOther parameters requiredas per point (a) ,(b), (c),(d), (e), (f), (g), (h) as below:- 107 (a)Thickness of CRCA sheet shallbe 2.0 mm,cable alley compartments having concealed hinged type doors with key type lock with / withoutdetachable extension type structure. Removable 3 mm. thick sheet steel gland plates with appropriate size of knockouts for cables shall be provided 108 (b)complete panel shall undergo a process of degreasing, Water rinsing, Activation, derusting,pickling in acid bath, phosphatising & shall be subjected to nine tank process and then Powder coated with approved shade of minimum 70 microns on both side of panel.The panel having PE foam/ Neoprene rubber gasket of not less than 3mm thickness ,required hardware , concealed hinged door with key type locking arrangement for equipment/switchgear earthed with 2.5 sq.mm braided copper wire. 109 [c)Interconnection between bus bar and switchgears /cable shall be rigidly supported and made out by flexible copper wires (up to 63 amp ) and by solid bus bar(>63 amp ) . control wiring will be carried out with 1.5 Sq.mm, Earth wire with 2.5 Sq.mm and CT with 2.5 sq.mm flexible copper wire only.All joints / interconnections of copper bus bar shall be dully tinned . Clearance between main bus bar and risers / metal parts shall be at least 10 mm additional to width of bus bar Bus bar is insulated by Heat Shrinkable sleeves . Earth and Neutral bus bar shall be half of the size of phase bus bar. ( Cost of Bus bar/ Flexible wire for Interconnection between Main busbar and Switchgearis to be Paid Extra ) 110 (d)Wiring between components within switchgear and Incoming / outgoing cableshall be done through the terminal block only. Direct connection shall not be permitted. Each terminal block shall be one piece moulded, barrier type, 650 volt grade, complete with washers, heads, studs with two nuts and identification strips and shall have adequate continuous current rating. For tap-offs, adjacent terminals with shorting strips shall be used. 10% Spare terminal blocks shall be provided. Wire identification on marking strip shall correspond to the designation of the wiring diagrams. All wire terminals on the equipment shall also be marked with designation corresponding to those of the wiring diagram. 111 (e)All wiring shall be enclosed in plastic channels and neatly bunched and closed in metering chamber, Wiring between terminals of various devices shall be ‘point to point’ (no wire splitting or tee connections) with wires neatly trucked along the back of the panels, adequately supported to prevent sagging. 112 (f)Floor mounted panel shall be mounted on Base frame of ISMCchannel size 100 x 50 x 5 mm( to be paid Extra ) 113 (g) Tests: The insulation resistance (with 1000 V Megger) and High voltage Power frequency test (by applying a voltage of 2.5KV for one minute) shall be measured between phases, between phase and neutral and between phase and earth. both before and after high voltage power frequency test. The insulation resistance shall not be less than three megaohm. CT Secondary current injection test shall also be carried out. 114 (h) only outer surface area on all sides shall be measured & panel to be fabricated only from CPRI approved fabricator only (CPRI Test certificates to be submitted)All as per pre approved by Engineer in charge. 115 Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar by means of SMC / DMC type insulatorwith standard short circuit withstand capacity, high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves. All as per pre approved by Engineer in charge. 116 Electrolytic grade Aluminium bus bar 6010 grade 117 Providing & Fixing of IS: 13875 & IEC :61326 confirming LED Digital type(up to 500) V range Volt meter / Direct- Ammeter /CT oertated ammeter/ Frequency meter / KWH meter / Multi Function Meter / Power analyzer of class 1 accuracyas per IS : 1248 of size 96mm x 96 mm including making connection by PVC insulated copper conductor with PVC sleeves / channel etc. as required.All as per pre approved by Engineer in charge. 118 Three phase with universal Auxiliary supply + AMP + HZ + PF + KW + KVA + KVAR + KVARH + KWH + DUAL ENERGY+ ENERGY+THD-I, THD-V & RUN HRS + MD with RS485 119 Providing & Fixing of BIS approvedCurrent Transformeras per PWD specification for electrical Works ,ISI marked as perIS 2705-1992/ conforming to IEC 60044-1, with secondary terminalof CT shall be brought out suitable to a terminal block which shall be easier accessible for testing and terminal connection , with all necessary support in existing panel including connection etc. as requiredCurrent transformer Ring Type Tape Wound/Resin Cast Wound as per IS 16227 with, Accuracy Cl, CT ratio and burden as specified. ISF<=5, Cu cross section of secondary wire 1.5sqmm (minimum), including all necessary support in existing panel including connection etc. as required . All as per pre approved by Engineer in charge.All as per pre approved by Engineer in charge. 120 Ring type tape wound CT 121 C T Class 1, Ratio upto 150/5, Burden 5 VA 122 C T Class 1, Ratio 400/5 to 1200/5, Burden 15 VA 123 C T Class 1, Ratio 1600/5 to 3000/5, Burden 15 VA 124 Providing & Fixing of110/220 V, unibody LED Indicatinglamp IEC 60947with integral circuit, IP 65 above panel &IP 20 terminal block, Approx. body dia for panel not less then 20 mm, length min. 50mm, front LED cover dia min.29 mm, contact material phospher bronze for Led, PCB contacts shall be ofbrass (tin plated), impulsedielectric tested for 2.5 KV, Rated insulation resistance shall be 100 M ohm at 500VDCincluding connection etc. as required.All as per pre approved by Engineer in charge. 125 Red/yellow/Green colour 126 Blue / white Colour 127 Providing & Fixing offlush head push button actuators IEC 60947with integral circuit, IP 65 above panel &IP 20 terminal block, Approx. body dia for panel not less then 20 mm, length min. 50mm, front LED cover dia min.29 mm, contact material phospher bronze for Led, PCB contacts shall be ofbrass (tin plated), impulsedielectric tested for 2.5 KV,including connection etc. as required.All as per pre approved by Engineer in charge. 128 Luminous typeRed , Yellow, Green, Amber 129 Providing & Fixing of 240/415 V AC MCB with positive isolation of 10 kA breaking capacity (B/ C/D tripping characteristic as per type of load andsite requirement) 4 KV impulse withstand voltage, ISI marked IS 8828(1996) / conforming to IEC 60898-1 2002, IEC 60947-2, low watt losses, trip free mechanisum , energy limiting ofclass 3 as per IEC,minimum phase termination capacity of 35sq.mm. , conductor line load reversibility , IP 20 contact protection and fitted inexisting distribution board/sheets, minimum electrical operation 20,000 upto 20 A rating and 10,000 upto 63 A, 5000 for 80 A & above ratingincluding making connections, testing etc. as required. OEM shall have submitNABL / CPRI / ERDA accrediated lab type test reports& All as per pre approved by Engineer in charge. 130 Triple pole MCB(With B/C curve tripping Characteristics) 131 6 A to 32 A rating 132 50/63 A rating 133 Providing & Fixing of self healing IP20 MPP type shunt capacitor (banks) conforming to IS:13340-41 /IEC :831-1&2 OR IEC : 60831-1& 2 in existing panel or parallel with load terminals , the capacitor shall be fitted with discharge resistors, pressure sensitive disconnector ( PSD ) and shall have dissipation factor less than 0.0025 at 50 Hz, Operating loss less than 0.30 Watt per KVAR. Min over current capacity 1.8 times rated current & peak inrush current min. 300 times of rated current, llife expectancy greater than 100000hrs(temp class - 25 D)in 440 V/480 V Capacitor and for 525 V should life expectancy minimum 1,65,000 hrs (temp class - 25 D)including making connections, testing etc. as required.All as per pre approved by Engineer in charge. 134 Heavy dutyThree phase 480 V, 50 Hzcylindrical type capacitor (Bank) 135 Providing & Fixing of 3-Phase 415/440 V , 7 % / 14 % Detuned Reactors conforming to IEC 61558-2-20 & IEC 60076-6 Aluminium woundfor harmonics filter with 180% to 200 % Linearity, H - Class Insulation ( 180 degree C), high temp. Disconnection above 155 deg C., ambient temperature: +60 deg C. with thermal cut off switch in existing panel with following Capacitor ratings. including making connections, testing etc. as required. All as per pre approved by Engineer in charge. 136 7 % (189 Hz) Aluminium wound Reactors 137 For 1 to 5 KVAR capacitor 138 10 KVAR 139 20 KVAR 140 25 KVAR 141 50.0 kVar 142 Providing & Fixing of IP54 microprocessor based 3 CT’s for all 3 phasesensing compensationpower factor correction relay Size 139mm x 139 mm, Operating Voltage 415/440 V, IEC / EN 61000-6-(2&4)having 3 CT sensing, sensitivity up to 50 milli amp secondary current , self analysing auto c/k setting according to targeted power factor setting, the relay shall havedigit display unit for display of real power factor, targeted power factor, lag/lead capacitor switching status, alarm output for under current, over current, insufficient compensation, communication interface with RS 485,indication of switching on units, auto/manual status, and shall have over load protection, no volt release , having multi parameter like KW, KVA, KVAR, RMS Value, step switching time 2 sec to 1800 sec. Lead & Lag parameters, metering facility and3 no. Class- 0.5 Cast ResinCT ( refer CT specs in this chapter )for sensing the relay including making coonection with 1.5 Sq.mm copper wire etc. as required. All as per pre approved by Engineer in charge. 143 12 to 14 stage 144 Providing & Fixing ofAC operated heavy duty 230 /440 Volt power contactor as per PWD specification for electrical Works, ISI marked IS/IEC 60947-4-1 : 2000 having provision of mechanical interlocking, auxilary contacts, Din rail mounting type including making connections, testing etc. as required.All as per pre approved by Engineer in charge. 145 3 pole Power contactorswith following AC 3 Rating 146 13 to 25 Amp 147 32 Amp. 148 Providing & Fixing of440 Volt 3 pole capacitor(AC 6 B ) duty contactor with 3 no. early make and post break auxiliary contacts in series with quick discharge damping resistors/ reactors to limit the inrush current as per PWD specification for electrical Works,IS/IEC 60947-4-1 : 2000, insulation voltage 1000V, impulse withstand voltage 8 KV,Din rail mounting type including making connections, testing etc. as required. suitable for following capacity capacitor bank.All as per pre approved by Engineer in charge. 149 8.5KVAR 150 12.5 KVAR 151 20.0 KVAR 152 25.0 KVAR 153 50.0 KVAR 154 P & F of Front / Sidemounting Add on Auxiliary Contact Block with required NO & NC combination including making connections, testing etc. as required.All as per pre approved by Engineer in charge. 155 Providing & Fixing ofthermal over load relay with built in single phase protection and having at least 1NO & 1NC contacts, manual /auto reset facility including making connection testing etc. as required. All as per pre approved by Engineer in charge. 156 Up to 14 Amp 157 14 to 23 Amp 158 20 to 33 Amp 159 P & F of 240 / 415 V Electronic ON - OFF Timer 3 -30 Sec / 12 - 120 Sec including making Connection etc. as required. All as per pre approved by Engineer in charge. 160 P & F Earth leakage relay for continuous surveillance of the earth leakage current of Rating 240 VAC at 50/60 Hz, Overload :x2 continuously, x10 for 3 secs as per BS6253, Voltage Tolerance : : - 25% to +10%Operating temp.: : -10 C to +70 C, Setting of trip point : : 0.030, 0.10, 0.30, 0.50, 1.0 ,3.0 ,5.0, 10.0,20.0 & 30.0( User Selectable) with Alarm Relay Output, Trip Relay Output etc. as required. All as per pre approved by Engineer in charge. 161 ELR with 70mm CBCT 162 P & F of Direct on line (DOL) / Star - Delta Starter as per IEC type-2 Co-ordination chart of OEM in Existing Panel withcircuit breaker having inbuilt overload protection or separate thermal Overload relay, Short circuit, phase loss protection, suitable Contactors, including wiring between switchgears, Indicating lamps for R,Y,B,ON,OFF,Push button for ON, OFF, Volt meter, Ammeter, selector switch for local/remote, auto/manual/OFF operation. Cast resin CTs,provision for potential free contacts making connection, testing etc. as required.All as per pre approved by Engineer in charge. 163 Direct on line (DOL) Starterwith following Motor rating 164 Motor rating 4.0 KW 165 Motor rating 5.5 KW 166 SITC ofDraw out type 3/4 pole door interlock Air Circuit Breaker (ACB) as conforming to IS/IEC 60947 P - 2 :2003 in existingLT panel suitable for LT installation 440 V, 50 Hz and having adjustable over load short-circuit, Instantaneous , earth fault(LSIG) withseparate LED indication for each type of fault shall confirm to EMI/ EMC test , LCD/LEDdisplay, last 10 trip history, provision ofZSI, Communication, Power metering module, Thermal memory , trip free mechanisum , suitable for ambient 50 degree and utilization catagary B.In built electrical & mechanical anti pumping feature , 100% rated neutral . ACB shall have separate indication for service, test, isolation & maintenance position, Breaking capacity Icu = Ics = Icw ( 1 sec ) , U imp - 12 KV, break time not more then 25 ms. Provision for electrical & mechanical interlock between ACBs, Min.electricaloperation10000 upto 2000 A rating and 5,000 for 2500 A to 4000 A. including making connections, testingetc. as required. OEM shall have submitNABL / CPRI / ERDA accrediatedlab type test certificate before execution. All as per pre approved by Engineer in charge. 167 Microprocessor based release Draw out type ( Motorised charging type) 4P 168 630/800 A Rating ,50 Ka 169 1600 A Rating ,50 kA 170 Supply and fixing of following accessories for Air circuit breaker (ACB)compatible with MAin ACB OEM as per PWD specification for electrical Works, conforming to IS/IEC 60947 P - 2 :2003 including making connection etc complete in all respect. OEM shall have submitNABL / CPRI / ERDA accrediatedlab type test certificate before execution.All as per pre approved by Engineer in charge. 171 Mechanical Interlocking Kit using key & Lock 172 Shunt Trip Release 173 Under voltage Release 174 SITC of3 /4pole current limiting Moulded case circuit breaker (MCCB) made of flame retardent & heat resistant materialhaving following current rating, short circuitbreaking capacityat 440/415 V, 50 Hz; O/L & S/C settings , conforming to IS/IEC 60947 P -2 :2003 with frontface and centralised adjustable, trip free mechanisum, true contact position indicator,line load interchangeability,designed for both horizontal & vertical mounting without any adverse effect on electrical performance, suitable for operation upto 55 degree and without derating upto 40 degree,pollution degree 3, having positive isolation capability, push(test) to trip, trip time less then 10 ms under s/c condition, Breaking capacity Ics = 100% Icu. U imp =8 KV, rated insulation voltage690 V.provision for UVR , shunt trip , earth fault trip, door interlock, pad lock & rotary handle , including making connectionsetc. as required.OEM shall have submitNABL / CPRI / ERDA accrediated lab type test certificate before execution All as per pre approved by Engineer in charge. 175 3 pole MCCB With Thermal Magnetic release 176 125 Amp , 25 kA, adjustable O/L & adjustable S/C setting, 177 3 pole MCCB With Microprocessor based release with adjustable O/L &S/C setting with Inbuilt Instantaneous and Ground fault Protection. 178 630 Amp , 50 Ka 179 4 pole MCCB With Thermal Magnetic release 180 up to 100 Amp , 25 kA, adjustable O/L & adjustable S/C setting, 181 200 Amp , 25 kA, adjustable O/L & adjustable S/C setting, 182 250 Amp , 25 kA, adjustable O/L & adjustable S/C setting, 183 4 pole MCCB With Microprocessor based release with adjustable O/L &S/C setting with Inbuilt Instantaneous and Ground fault Protection. 184 400 Amp , 50 kA 185 Supply and fixing of following accessories for Moulded case circuit breaker (MCCB)compatible to main MCCB OEM as per PWD specification for electrical Works, conforming to IS/IEC 60947 P - 2 :2003 including making connection etc complete in all respect. OEM shall have submitNABL / CPRI / ERDA accrediated lab type test certificate before execution.All as per pre approved by Engineer in charge. 186 Shunt Trip Release 187 Under Voltage Release 188 Extended Rotary Handle 189 Spreaders upto 125A, 3 Pole MCCB 190 Spreaders for 250A, 4 Pole MCCB 191 Spreaders for 630A, 3Pole MCCB 192 Phase Barriers up to 630A, 3/4Pole MCCB 193 Providing & Fixing of IK08, IP 66 protected LED Street Light Luminaire on existing bracket/pole. Fixture made of powder coated single piece pressure die cast aluminummaterial with heat dissipation fins on housing with UV stabilized PC (UV stablization report submitted for UV cover ) /Toughened Glass coverand secondary lens on each LED & should be SMD type of 3 to 5 watt each . The System efficacy >=125 lm/ wt and potted driver& has a unique BIS R number withInput Voltage AC 120 to 270 V AC with High voltage Cutoff @>=300 V AC and Auto resetting Safety , Power Factor >0.95 driverEfficiency >85%,THD(I) <10%Humidity 10% to 90% RH Working Temp -5C to 45C .driver current <750mA. The luminaireshall be BIS certified and Trade mark certified. Life ExpectancyEqual or more than 50000 burning hrs with Minimum 70% lumen maintened , CRI >70 and CCT 5700K +355K. Surge protection shall be min ≥ 4 KV internal and min 10 KV external inside driver compartment. driver should be Phase to phase protection of 440 V for 4 Hrs.Manufactures Word Mark/Name Engraved/Embossing on die cast housing to allow traceability/authenticity. Fixture shall be AS PER IS 10322 Complianced.OEM Must have its own in house NABL lab setup for all testing facilities forLED fixtures.(LM79/LM80) Certificate/ report with liable warranty of product/accessories from OEM shall be submitted. All as per pre approved by Engineer in charge. 194 LED Street Light fixture with Minimum lumen output 11225 lm 195 Providing & Fixing ofIK08 IP-66 protected high power LED flood light system with single piece Pressure diecast aluminium housing, toughened glass diffuser with suitable lenses on LED to achieve various beam angles,of high power LED of 3 to 5 watt each . Integrated potted driver as a unique BIS R numberhaving efficiency more than 85 % and in compliance to BIS certified and Trade markcertificate. The System level Luminaire efficacy >=125 lm/ wt. LED driver Input Voltage AC 120 to 270 V AC with High voltage Cutoff @>=300 V AC and Auto resetting Safety .Power Factor >0.95 , THD(I) <10%, driver current <=750mA. driver should be Phase to phase protection of 440 V for 4 Hrs. Electrical Connector , Surge Protection Min >=4KV internal and 10KV external but inside driver compartment, System life of 50000 Burning hours with 70% of Initial Lumens maintained, CRI>70 and CCT 5700K±355K.Manufactures Word Mark/Name Engraved/Embossing/Screen printing on die cast housing to allow traceability/authenticity. Fixture shall be IS 10322 Complianced.OEM Must have its own in house NABL lab setup for all testing facilities forLED fixtures.(LM79/LM80) Certificate/ report with liable warranty of product/accessories from OEM shall be submitted. All as per pre approved by Engineer in charge. 196 High Power LED Flood Light Minimum lumen output 14800 lm 197 Supply and erection ofGalvanized Iron pole with galvanizing done in single dipping (Average coating thickness Minimum 65 Microns) continuously tapered poles having Octagonal / Circular cross-sections designed to withstand the maximum wind speed as per IS 875, The pole shaft shall be made from sheet steel (HT Steel Conforming to grade S355JO) and confirming to BSEN 10025 and shall be continuously tapered with single longitudinal welding. There shall not be any circumferential welding. The welding of pole shaft shall be done by Submerged Arc Welding (SAW) process. pole shafts shall be provided with the rigid flange plate of suitable thickness (Fe 410 conforming to IS 226 / IS 2062) with provision for fixing 4 no. foundation bolts, This base plate shall be fillet welded to the pole shaft at two locations i.e. from inside and outside.The octagonal Poles shall have lockable door of approximate 500 mm length at the elevation of 500 mm from the Base plate with bakelite sheet having 6A SP MCB and 16 sqmm stud type connector ( 4 nos) inside the pole at door opening for cable connection of following length and dimension as per table P-01 with base plate and foundation bolt on the Existing cement concrete foundation.All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 198 8 MTR 199 Add for supply and fixing of Pole OEM fabricated Mild steel Overhang of following size over the existing poles, Overhangshall be painted with two coat of red oxide primer and two quote of enamel paint of silver colour as per the direction of Engineer incharge. All as per pre approved by Engineer in charge. 200 76.1 mm OD x 3.25 mm thickness 201 Providing and fixing of fuse box size 250(H) x 200(W) x 150(D) mmfabricated of 1.6mm MS sheet with hinged cover, dust and vermin proof, rubber gasket, locking arrangement, duly holded with 2 nos pole clamps of 20 mm x 3 mm flat with nut and bolts, complete with anticorrosive treatment, finished with two coat of approved enamel paint. The box shall be provided with 2 / 4 nos copper bus bar 125 x 20 x 3 mm with brass screws suitable supports,earth terminal, inter connection, knock outs for 20 / 25 mm cable gland, 1 no. 6 Amp MCBcomplete in all respect. All as per pre approved by Engineer in charge. 202 Providing & Fixing of Electricalinsulating rubber matts as per PWD specification for electrical Works, ISI marked confirming to IS: 15652 /2006with one sideanti skid abberation marks and pasting the mat with synthetic rubber adhesive as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 203 3.3 KV,class A 2 mm thick with proof voltage 10 KV AC (rms) and Break Down Voltage 30 KV AC (rms) 204 11 KV,Class B 2.5 mm thick with proof voltage 22 KV AC (rms) and Break Down Voltage45 KV AC (rms)
