Tender For Insulation And Cladding Work For Cgl#3 & Cgal 27021140 10 10 10 FIXING OF INSULATION WORK WITH CLADDING 3,000 M2 Email : SANDEEP.PATIL@AMNS.IN Contact : Name : Sandeep Patil Item Details : Scope of the Contractor related to the Fixing Insulation and cladding on tanks, ducts, and pipes: 1. Erection of insulation and cladding on equipment’s, tanks, ducts, and pipes in CGAL as per specification and drawings provided by OEM. 2. Rockwool mat (PRO ROX 960) (50-100) mm THK, with galvanised steel mesh and SS stitching wire density 100 KG/M³, with wire net and self-tapping screws, Aluminium sheet cladding. 3. Providing Skilled <(>&<)> sufficient manpower like supervisors, technicians, riggers, scaffolders, Helpers to complete job in given period. 4. All the required tools, tackles, machines with consumables will be in scope of contractor. 5. Insulation work will be in different sections of line at different heights from 0 to 30 meters. 6. Preparation of proper scaffolding platforms as per AMNS safety standards for insulation work will be in scope of contractor along with certified scaffold inspector. 7. All the work required to complete the job in totality but not mentioned in SOW will be in scope of contractor. 8. Shifting of insulation material from storage location to CGAL site. 9. Open package inspection of each package with OEM <(>&<)> AM/NS. 10. Preparation of Job Procedure/ITP/ WPS/PQR for work to be submit before commencement of work. 11. Supply of Welding machines, grinding machines, welding electrodes, grinding wheels. (Welding rods must be procured from approved vendors by AMNS) 12. Co-ordinate with AM/NS and equipment supplier for the planning of sequential and quality work execution in accordance with the best engineering practice. 13. Preparing <(>&<)> taking handing over protocols with mechanical erection contractor. 14. Contractor must store material properly at site and maintain proper housekeeping of working area <(>&<)> shift unwanted material at designated place. 15. All required consumables like - gas cutting cylinders (oxygen <(>&<)> DA), welding rods of all types (welding rods make must be approved from AMNS), cutting wheels, Highspeed vibrator with leads <(>&<)> needles, brick cutter <(>&<)> Muller (with hot standby mixture) etc in scope of contractor. 16. Sufficient illumination to be maintain when work is in progress. Lightening arrangement to be done by contractor, supply sufficient number of lamps, portable fans etc will be scope of contractor. Fans <(>&<)> lamps must confirm safety standard of AMNS. 17. Resources deployment plan to be submit as per requirement of project. 18. Working hour for contactor’s manpower will 24 x 7, or as per requirement of site condition. Sunday will be working day. 19. Preparation of proper scaffolding platforms for height works including railings, toe guards. Scaff holding material as per AMNS standard and certified scaffolding inspector. Safety nets to be deploy at height work Safety net must confirm to IS: 11057-1984, max size of net opening 10cm x 10 cm and make should be KARAM or equivalent. Safety Page 2 of 6 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000116371 Date 08.07.2024 Submission Date 15.07.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Mr. Animesh Mishra Contact Email ANIMESH.MISHRA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details harness should contain standard double lanyard to carry tools <(>&<)> tackles while working at height. 20. All workers will deploy to height work must having height pass certified by AM/NS. 21. Working inside equipment/tanks must confirm to confined space entry safety protocol of AMNS. 22. Contractor supposed to be carried out activity within SOPs <(>&<)> reference documents provided by AM/NS are available in this link https://www.amns.in/safety/. Contractor must give confirmation while submitting offer. General Points - 1. Contractor shall depute adequate number of staff, supervisors, skilled, semi-skilled <(>&<)> un-skilled labours to execute the job as per the time schedule. Adequate number of safety supervisors. They must execute the job in coordination with OEM <(>&<)> AM/NS team. 2. A qualified safety manager to be deployed with complete safety org chart. 3. A qualified <(>&<)> competent QA/QC engineer to be deployed to meet QA/QC standard of AMNS. 4. Contractor shall arrange all necessary statutory requirements such as PF, ESIC, Insurance, Labour License for workmen <(>&<)> staff. 5. Contractor shall arrange necessary accommodation and local conveyance for workmen <(>&<)> staff. 6. Contractor must follow the safety rules of AM/NS. 7. Opening of the boxes of the material in contractor scope. 8. Packing list received from material boxes to be submitted to AMNS. Loose items to be kept properly in rack/boxes. 9. Proper housekeeping of the erection area in contractor scope. 10. Contractor shall provide all the personal protective items like boiler suit, FRP helmet, safety shoes, reflective jacket, goggles, hand gloves, mask to all the team members according to the requirement and ensure 100% use of the same. 11. All erection and related work shall be carried out by the Contractor according to the equipment supplier’s drawings/documents. 12. AM/NS will provide the required drawings/ documents of the equipment required for the erection. The Contractor shall return the same after completion of job. 13. All staff, supervisors, workmen should be provided with uniform <(>&<)> boiler suit and uniform must wear while working on site. 14. Unwanted <(>&<)> scrape material to be shift by contractor to designated place. Information to be Provided in the Technical offer – Technical offer should have the following information’s – 1. Confirmation of all the points mentioned in AM/NS Inquiry. 2. Quality assurance plan. 3. Manpower deployment plan. 4. List of tools <(>&<)> tackles to be deploy. 5. Reference list for similar kind of jobs done. Primary HSE requirementInitial Documents required to start work: 1. HSE Plan (Approved by your Project Manager) 2. SOP (Standard Operating Procedure) of activities approved by Project Manager / HSE manager. 3. HIRA (Hazard Identification and Risk Assessment) of activities. 4. Tool and tackles- Third party inspection certificates. 5. Dedicated safety manager should depute at site with Organogram of company. 6. Communication contact details with Mobile no. /Email id. 7. List of Vehicle/Equipment/Machines with TPI and other relevant legal Page 3 of 6 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000116371 Date 08.07.2024 Submission Date 15.07.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Mr. Animesh Mishra Contact Email ANIMESH.MISHRA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details documents. 8. List of Available Emergency equipment on site like Fire extinguisher, First aid box, Emergency torch, Megaphone etc. 9. Mandatory PPE’s <(>&<)> Safety materials with their test certificates. 10. Scaffolding team’s (Scaffolders/Scaffold Supervisor/Scaffold Inspector) adequate certification <(>&<)> experience letter(Note-The Scaffolding team will be screened by our team to verify their competency level.) Scaffolding material must be approved <(>&<)> certified by TPI. Some Other focused requirements are as below: - 1. All workers coming at site with adequate and appropriate PPE’s. 2. Daily TBT must be done by site engineer in presence of safety person. 3. Report all Incidents and near miss andconduct Mock drill every month. 4. Take Work permit as per AMNS PTW system, and no work allowed without work permit. 5. A permit box must be available at site. 6. All new workers must be gone through safety induction by your safety person and safety induction card must be available with person at site. 7. Proper rest sheds for workers and rain cover shed for electrical equipment. 8. In case of any lifting work, No one allowed under the suspended load. 9. In case of Working at height, Valid Height pass required as per AMNS Norms. 10. Make designated assembly point on site and valid First aid box available on site. 11. Alcohol, tobacco, and smoking is strictly prohibited on site. 12. Use of mobile phone is restricted while entering in plant. 13. All electrical equipment’s must have protected with Proper earthing and ELCB/RCCB. 14. Only one team allowed at same level (parallel activity) to avoid injury from trip, fall of material to anyone. 15. Inform work planning with manpower availability to AMNS Safety team before one day in case of Sunday, Holiday. 16. Area must be barricaded during height work. 17. Make one Separate training/induction area for workers at site. 18. Only 3-Pipe type torches shall be used in Gas Cutting set. 19. Compressed Gas Cylinders must have separate yard for empty/full and as per category with 6m distance from one to another type andalways tied with chain in vertical straight position. 20. Soap solution bottle must be put on compressed cylinder (DA Allowed) trolley, yard, and check before starting the work. 21. Gas Cutting set must be kept in adequate Trolley only. 22. Farana/Trailer operator/driver must wear Reflective jacket, FA Box and Fire Extinguisher always available in good condition. 23. LOTO Kit required in Energy Isolation work. 24. Daily checklist must be filled by Farana/Crane/Heavy equipment by Operator, Site Engineer and AMNS Representative before starting the work. 25. Certified First Aider must be available at site or trained your team member by Competent agency of first aid and share firs aid certificate with AMNS Safety team. 26. Safety motivational program must be done in every month for workers. 27. Height register must be maintained at site during work. 28. During working hours one vehicle must be available at site for emergency case. 29. All Formats of Training, Safety committee meeting, Mock drill will be of AMNS. 30. Every week and month proper submission of Training records and reports. 31. Every Thursday you must submit Weekly Safety observation sheet and on Wednesday submit good practices/ Safety initiative/Improvement in site. 32. At height, Standardtool lanyard and standard tool bag must be Page 4 of 6 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000116371 Date 08.07.2024 Submission Date 15.07.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Mr. Animesh Mishra Contact Email ANIMESH.MISHRA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details ensured for safe handling <(>&<)> avoid falling of material/tool from height. 33. All rotating parts must be covered by safety guards. 34. Walkie talkie required is mandatory for communication during working at height. 35. Body earthing must be available in porta cabin, welding machines and other electrical equipment. 36. Follow Age of equipment Policy and Colour coding of tools and tackles as per AMNS Standard and guidelines in AMNS Checklist and submit. 37. Don’t store any diesel or fuel in stores at site. 38. Every Hot work site required individual Fire extinguisher and one Fire point (Fire buckets, Fire extinguishers C02, DPC) must be available at site. 39. Make Designated Assembly point with display at site. 40. No Chain allowed for lifting. Only Web sling or Wire rope sling is applicable for Lifting. 41. Submit TBRA before night work started and inform to AMNS safety team. (If plan) 42. Only FRP Helmets allowed at site. 43. Each worker shall be provided with Cover all/Boiler Suit. 44. Identification numbers on each Tools and tackles are compulsory on site. 45. Every 50 manpower needs 1 Safety officer present at site with megaphone. 46. Only Industrial type ladder with flat rungs is allowed in site. 47. Wheel stopper required in each vehicle. 48. Proper earthing pit (As per AMNS Electrical department) with testing details displayed on site. 49. No Smoking board displayed at required location. 50. Availability of Sufficient fire blanket. 51. Hose and cable for Gas cutting work should be of ESAB Brand. 52. Site Layout must be displayed at project site <(>&<)> Electrical Cable laying diagram must be displayed on each DB. 53. Adequate number of Emergency rescue kit should be available at site with trained rescuers. 54. Transportation means for workmen must be bus or any closed Vehicle only. Unsafe transportation is prohibited. 55. Retro reflective strips shall be pasted on each Vehicle/Equipment body. 56. Safety Officer, Electrician and Site engineer must be available at site during working hours in day/night. 57. Safety officer’s final interview will be taken by AMNS HSE representative and Safety officer must have relevant work experience and qualifications. Please find the below mandatory requirements which shall be ensured before proceeding for Height work test: - 1. The minimum age of joining of personnel for working at height is minimum 20 years and maximum 45 years. 2. The minimum qualifications of personnel are that he should be a literate (at least he can read the local or national language). 3. The minimum work experience of the personnel is 2 years. 4. He should be medically fit(The Person should be free from acrophobia, vertigo, and fits. He should be having Normal BP, Sugar <(>&<)> ECG Report)and should possess a valid Medical Fitness certificate for Work at Height Jobs from Care Hospital atARCELORMITTAL NIPPON STEEL INDIA,Hazira Complex (CNH)before undergoing Safety Induction Training <(>&<)> Competency Assessment for Work at Height. All the Height Workers’ Medical Fitness Certificate along with Reports shall be submitted to us. After successfully completion of Competency assessment, a copy of their Induction Card <(>&<)> Height Pass shall Page 5 of 6 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000116371 Date 08.07.2024 Submission Date 15.07.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Mr. Animesh Mishra Contact Email ANIMESH.MISHRA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details also be submitted without any delay. Note:- The above mentioned guidelines along with other HSE requirements shall be adhered or else adequate action will be taken as per AMNS guideline (Safety Code for Contractors, HSE Contractual Penalty Guideline – AMNSIL/PS/HCPG <(>&<)> Consequence Management – AMNS/SAFE/57/SOP) General points related to Scaffolding:- 1. Prior to start any scaffolding related activity, it is mandatory to submit scaffold materials Quantity and TPI along with Safe Work Method for the same. it will help in smooth monitoring and accountability of scaffold material. 2. AMNS will consider only certified scaffold inspector after verifying his certificate, training, and knowledge. So, deploy a Scaffolding inspector with valid certification and adequate knowledge. 3. Base Plate (100 x 100 x 3 mm) is mandatory for every vertical pipe while making a scaffolding. Sole Plate shall also be used at all unpaved area to support base plate. 4. A Scaffolding platform will only be considered as fully safe after provision of all the minimum mandatory requirements/supports. 5. Provision of Access ladder, Top <(>&<)> Mid Hand railing, Toe Board and Tagging system is mandatory for each <(>&<)> every Scaffolding structure. 6. Appropriate barricades shall be installed to protect people in the vicinity during scaffold erection, use, modification, and dismantling. As far as practicable, barricades shall be provided by keeping a clear distance of 1.0 meter from scaffold structure. 7. Fall protection when erecting, dismantling, and modifying scaffolds shall be under the direction of a competent person (Scaffold Supervisor/Inspector). 8. Scaffolds shall be designed to support at least 4 times of the anticipated weight of Men/material. 9. Scaffold shall be constructed at least 2 planks wide (Minimum) at all the sides. OnlyAnti-skidtype Planks are allowed to be used for Scaffolding structure. 10. During the erection stage of a scaffold, warning notices with the wordingScaffold incomplete, Don Not Useshall be fixed to all the scaffold access points. 11. The status board with the wordingScaffold Complete, Safe for Useshall be displayed when the scaffold is ready to use. 12. Once erected the Scaffolding shall be inspectedEvery weekand recorded. Scaffold after due date of inspections shall not be permitted for use without Re-inspection by the Scaffolding Inspector. 13. Both Erection <(>&<)> Removal of Scaffold shall be done through Permit-To-Work. 14. Person who uses scaffold shall be trained. He shall know the safe work practices to be performed, able to assess the hazards and can take proper protective measures. 15. Any Non-standard or Damaged material shall not be used on the scaffold. Those materials shall immediately declare as scrap. 16. All the material used shall be up to the AMNS standard and shall only be used as per its designed/designated place. Any alteration shall be approved from a competent person before implying it on ground. 17. Toe board shall be fixed at the platform to restrict fall of materials/person. 18. Permit to work at height is mandatory for working on a Scaffolding platform. Also, the person working on the platform shall have valid Height Pass and Full Body Harness with them. 19. Contractor supposed to be carry out activity within SOPs <(>&<)> reference documents provided by AM/NS are available in this link https://www.amns.in/safety/. Contractor must give confirmation while submitting offer. Page 6 of 6 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000116371 Date 08.07.2024 Submission Date 15.07.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Mr. Animesh Mishra Contact Email ANIMESH.MISHRA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Exclusions from Contractor’s Scope: - 1. Drawings, QAP approved Document, Delivery Schedule will be provided by AMNS. 2. Insulation and cladding material will be supplied by AMNS. 3. Electrical Power <(>&<)> water at single point at CGAL line
