tender for Job Work Of Dismantling, Fabrication And Erection In Boiling House Etc For Season - 2024-25, Mill House Works. Removing cut and worn runner of cane carrier, auxiliary carrier, secondary cane carrier, inter carrier, all bagasse carriers and installing and welding new runner in its place. Cutting out the worn and worn side plate of Cane Carrier, Secondary Cane Carrier, Inter Carrier, Bagasse Carrier RBC and Kash Carrier and replacing it with 5/6 mm thick and 200/300 mm wide new/old plate and welding it. To take out the juice box installed near the inter carrier of the mill house, which has melted, and in its place, make a new juice box with nipple from 8/10 mm thick plate and install it on trial. Cutting out the melted bottom plate of the secondary can carrier, inter carrier old/new RBC and old cosh carrier and replacing it with 8/10 mm thick plate, new/old and welding. Cutting out the melted and damaged side/top plate of the secondary cane carrier (below the fiberizer) near the chopper and labeler of the cane carrier and welding a 10/12 mm thick plate in its place. Cutting out the melted runner base of inter carrier, secondary cane carrier and bagasse carrier and replacing it with a new runner base made of agile/channel and welding. Cutting out a bent runner box and making a new runner box. Repairing broken and bent racks of secondary cane carrier and inter carrier. Making new rack as per sample for secondary can carrier and inter carrier. Removing the maceration tray which has melted in the mill and putting it in the scrap yard and replacing it with a new tray made from 6/8 mm plate as per the sample/instruction. Making a new knife by cutting the fabricated knife of Kikar mounted on the auxiliary carrier which has melted. Repairing its broken drum and giving it a successful trial. Making the cane carrier/bagasse carrier link whose hole has been enlarged by gumming it and fitting the hole as per the pin, bush. Welding/hard facing of worn teeth of crown pinion of mill roller/underfeed roller with electrodes provided by the mill committee. Dismantling the rail line of can unloader and installing new rail line/square bar. Making cover of mill bearing. Fabrication and erection of cover behind the feed roller of the mill. Fabrication of juice collar of roller. Making juice drainage channels of mills (on the side of Lotus Roller/Toll Rollers). Creating a measurement header. Fabrication and traction of new catcher and nipple in water/juice line in the mill Dismantling the discharge shut of the fiberizer and making a new shut as per the sample, placing it on the side and giving it a trial. Making new side plates along with rivets on both sides of the anvil plate of fiberizer, drilling for anvil plate fitting and giving trial by installing it at the site. Conduct trial by placing a stainless steel (3/5 mm thick plate) plate on the bottom of the second can carrier inter rack carrier. Making new shell of drum of cane belt conveyor idler and welding it and fitting the shell by removing the old shell. Cutting and removing the old trolley drive of Cane Unloader No. 3 and 4 and making a bed for the new gear box and installing motor etc. and giving it a trial. Removing the juice cover installed in the rollers of the mill and installing a new juice cover in its place. Installing the chain on the inter rack carrier of the mill as a guide. Due to the crooked beam installed below the rail line of the can unloader, the line has become crooked, which needs to be straightened as per the instructions, strengthened by installing ribs etc. and given a satisfactory trial. Making and installing the lever of maceration knife fitted in the feed roller of the mill. Removal of the throat hood installed above the Donnelly shoot in the mill and installation of a new hood. Cutting and straightening the crooked support column around the tail end shaft of the inter rack carrier installed in the mill. Cutting and refitting the trough of Inter Rank Carrier with SS and MS plates and giving successful trial. Making new rack as per the sample of old cash carrier. Making new stocker (from 6/8 mm thick plate) of round weak/gully tank installed in the mill and making related connections and giving satisfactory trial. Tank diameter up to 01 meter. The diameter of the tank ranges from 1 meter to 02 meters. Cutting and removing the neck part of the receiving tank of maceration water and installing new/old plate, Strengthening by applying Agile/channel etc. and giving satisfactory trials. The beam installed between the can unloaders installed in the mill, which has become crooked, should be cut down and the new beam given by the mill should be installed in its place. Barging, alignment and Laying and alignment of a new railway line and giving satisfactory trials. Making 8/10 inch header of mill juice pump and making related connections and giving trial. To fit the mill imbibition pipeline/header with nozzle as per instructions given. Cutting out the neck strainer of the hood of Donnelly shoot of the mill and replacing it by making a strainer from a new 6/8 mm plate. In the mill house, the neck plate of the mill is made from new MS plate with Agile, fitted and given trial. Cutting out the cover plate of the milled juice tray and installing a new frame from 6/8 mm plate as per the sample. Cut out the plate of the inlet shoot of the fiberizer whose plate has melted and failed and replace it with a new one made from a 6/8 mm plate of the correct size. Cutting out the throated discharge of the secondary can carrier and installing a new one from 6/8 mm thick plate. Work of replacement of gully beam/channel below the runner of Cane Carrier, Mini Carrier and Auxiliary Carrier. The work of replacing the axles on both sides of the cane carrier on which the mat runs with new ones. Making a new kicker as per the sample from the given MS plate in place of the broken and broken can kicker installed in the auxiliary can carrier of the Mill Committee and fitting it in place and giving it a trial. Cutting in mill rollers as per Severan Group instructions. The work of strengthening the neck gantry of can unloader. Boiler house functions. Cutting out the corroded flue ducting of old and new boilers and replacing it with a new ducting made from 6/8 mm thick plate and new old plate. Making new rack as per the sample of old RBC. Making new rack as per the sample of new bagasse carrier bagasse elevator/RVC. Removing the galley casing of ID fan of 20 ton capacity boilers and making and installing a new casing in its place from 6/8 mm thick plate. Repairing broken slates of old RBC and CAS carriers. Cutting out the corroded and damaged casing of Bagasilo blower and replacing it with a new casing made from 6/8 mm thick plate. Cutting out the bagasse insert fitted on the old/new RBC and fitting a new insert in its place. Making a new fan of the new bagasse blower/DM plant blower and removing the old one and putting it in the scrap yard. Strengthening the columns fitted in bagasse carrier or bagasse belt conveyor by installing plates, channels, agils etc. Making a new one of the old RBC drum and installing it and giving a satisfactory trial. Reinstall one piece of new RBC drum and give it a satisfactory trial. Replacement of boiler throat blow down pipe. Making and installing bagasse chute on the bagasse carrier/belt conveyor of the boiler. Making frames of the bagasse nets provided by the mill and installing them as per the instructions and taking out the old nets and giving them a satisfactory trial. Removing the throat ID/FD fan damper installed on the boiler and installing a new damper from a new plate. Removing the narrow expansion joint in the ID/FD fan flue ducting of the boiler and making and installing the expansion joint. The blade of the ID fan installed on the new old boiler has been cut, remove it and make a new blade and install it. Cutting out the melted pieces of Rakhi of the boiler and making a new one using 8 mm thick plate and giving a satisfactory trial of it. To repair and correct the ID fan of the boiler whose base plate has melted and its blades have been damaged and to give a satisfactory trial by balancing its roof. Removing the gully/weak stroke of the new bagasse carrier, cutting out the casing and making a new casing from 8 mm clay plate and installing it and giving a satisfactory trial. Removing the gully/weak stroke, casing of the old bagasse carrier and making a new casing from 8 mm clay plate and installing it and giving a satisfactory trial. Replacement of weak pipes, bends, nipples etc. of the new and old PRD station with seamless pipes, bends and nipples and providing satisfactory trial leak proof. Taking down the gully and weak bagasse silo pipe and making bagasse silo pipe from 2/3 mm thick plate, fitting it at the place and giving satisfactory trial. Making tubes for installation in air heaters of boilers from 63.5 mm OD tubes taken out from old boilers. For installation in air heaters of old boilers For installation in air heater of new boiler Replacement of the throat portion of both the chimneys of the old Vyalayars. By cutting the gully and weak side plates of the side wall tubes of new boiler no. 04 and 05. Removal and re-installation of new plate and full welding from bottom to top with agile/flat iron. Putting surpot all over. New RBC And to install a new soft bed with rocket on the cos carrier and give it a successful trial. Removing old neck tubes of air heater of Vylar No. 5, installing new tubes, expanding and giving leak proof trial. Remove the soot blower installed on the new boiler along with the platform and install it on the other side, fit it and give it a trial. Functions of power house. In the power house, cutting the gully plate of busbar ducting and making cable tray from old and new iron and installing it. Making electric pole from old MS pipe or boiler tube 4 dia. Removing the old neck cooler of the power house, installing a new cooler and giving it a trial.
