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| 1 | Dismantling of damaged embeded part like guide channel/bottom seal beam/top runner of gates of distributories/branch canal/minor canal/channel from civil structure as directed by the Engineer-in-charge.The cost of man power employed for dismantling and hire charges of Tools and Plant, scaffolding charges etc. Payment will be made on actual length of Guide Channel replaced. |
| 2 | Taking out old existing unservicable damaged draw/flap gate shutter of distributories/ branch canal/minor canal/channel completely after disengaging from hoisting system completely for installation of new gate shutter. The work includes cutting of gates into suitable pieces by gas cutting, removing the same by mechanical means or suitable crane, stacking all the pieces at the suitable place or departmental godown or as directed by the Engineer in charge. The cost includes cost of man power employed for dismantling and cost of consumables like oxygen, accetylene gas, hire charges of machineries, like chain pulley block, gas set, tools & tackles, scaffolding and safety equipments etc including carriage loading & unloading with all lead & lift. |
| 3 | Taking out screw gear rod including its head stock assembly by cutting nuts and bolts from draw shutter of distributories/branch canal/minor canal/channel for replacement/after feeding the canal and handed over to the section office or as directed by the Engineer in charge. The Cost includes cost of Manpower, Cutting, all overheads with all leads and lifts complete. The cost of carraige will be provided extra as per actual basis based on PWD Schedule of Rates. |
| 4 | Fabrication , supply, erection and commissioning of embeded parts consisting of seal beam, Guide channel with all accessories for vertical gate of distributories/branch canal/minor canal/channel made of MS material consisting of angle, channel, beam, plate, flat, etc. conforming to IS : 2062 -2011/latest revision manufactured as per approved drawing and direction of Engineer in charge. The Cost includes cost of Materials, hire charges of Machinaries , Manpower, Cutting, Aligning, Anchoring, Welding, Finishing, Consumables, Carriage and all overheads with all leads and lifts complete as per specification (without painting). |
| 5 | Fabrication , Supply, erection and commissioning of new Slide type vertical lift regulator service gates of Distributories /BranchCanal /Minor Canal/Channel as per IS: 5620 - 2000/Latest Revision consisting of skin plate, vertical and horizantal grider, stiffener etc. made of MS material consisting of angle , channel, beam, plate, flat, etc. conforming to IS : 2062 -2011/latest revision manufactured as per approved drawing and direction of Engineer in charge. The Cost includes cost of Materials, Machinaries , Manpower, Cutting, Aligning, drilling, Welding, Finishing, Consumables, Carriages and all overheads with all leads and lifts complete as per specification (without painting). |
| 6 | Supplying, fitting & fixing of screw hoisting arangement made of MS bottom plate, top plate, coller with necessary holes on base plate and top plate to accomodate thrust bearing of suitable size as per approved drawing & design and as per direction of Engineer in charge. The cost includes cost of ms plate as per IS : 2062 ‐2011/ latest revision, man power employed for dismantling and fitting fixing, consumables like cutting tools, bolt & nuts of required size, hire charges of machineries, like lathe/shaping machine, grinding machine, drilling machine, tools & tackles etc including carriage loading & unloading but excluding the cost of lifting Nut/Bush, thrust bearing & wheel supplied seperately. |
| 7 | Supply of bearings. |
| 8 | Bearing no.51109 (SKF)(Thrust bearing) |
| 9 | Bearing no.51111 (SKF)(Thrust bearing) |
| 10 | Supplying, fitting & fixing M.S fabricated wheel in the screw hoisting system for lifting or lowering the draw shutter.The wheel consisting of suitable size ms hub to accomodate any size of G.M/C.I nut. The rim and four nos arm of wheel are made of 25mm. to 36mm. dia m.s rod complete as per direction of the Engineer‐in‐charge. The cost includes cost of materials, man power employed for dismantling and fitting fixing, consumables like cutting tools, welding rod, hire charges of machineries, like bending machine, lathe machine, grinding machine welding set, tools & tackles etc including carriage loading & unloading. |
| 11 | upto 60 cm dia. MS wheel |
| 12 | Supplying, fitting & fixing of screw rod having square thread of 1.5/2 T.P.I, Material bright steel [EN‐8/EN9/forged Cl‐4 (45C8) as per IS :1875 1992/latest Revision]. dia and thread length as required and providing with a drilled hole of required dia on the other end after flattened and supplying with one no. bolt and nut of required size and all other components as required as per direction of Engineer‐In ‐ Charge. The cost includes cost of material, man power employed, consumables like cutting tools, emery paper, cloths, , hire charges of machineries, tools & tackles, grease, mobil etc including carriage loading & unloading as per direction of Engineer in charge. |
| 13 | a) upto length 3 metre. |
| 14 | Supplying, fitting & fixing Gun Metal Nut as per requirement having 1.5/2 T.P.I square thread for screw gearing arrangement, perfectly metting with the screw rod/gear rod for lifting the draw shutter as per direction of E.I.C. The cost includes cost of materials, man power employed, consumables like cutting tools, emery paper, cloths, , hire charges of machineries, tools & tackles etc including carriage loading & unloading. |
| 15 | Supplying, fitting & fixing of top runner by supplying, fitting and fixing of new Mild Steel Channel conforming to IS : 2062 ‐2011/latest revision with necessary Mild Steel lugs of required length and size by making hole into top of the civil structure and fixing with necessry masonery work with maintaining proper line and level as directed by the Engineer‐in‐charge. The cost includes cost of materials, man power employed, cost of m.s materials,cost of civil works along with two coats of epoxy paint over two coatsof zinc rich primer. |
| 16 | Cost for repairing of vertical/flap gate shutter of distributaries/branch canal/minor canal/channel including dismantling the damaged portion at lower part (skin plate, horizontal/vertical girder/stiffener etc. as per IS : 2062 - 2011 /latest revision) not more than 25% of gate height from bottom by gas cutting and fitting, fixing and fabricated by welding as per direction including cost of Materials, Machineries, Manpower, Cutting, aligning, anchoring, Welding, Finishing, Consumables, Carriage and all overheads with all leads and lifts complete as per specification (without painting). USOR |
| 17 | Surface cleaning of metal surfaces by chemical cleaners and then by hand with emary paper, wire brush and power tool cleaners and removing dust and preparation of surface including cost of all materials, labour, machinery, scaffolding, etc., complete with initial lead for sand upto 1 km and all lifts. |
| 18 | Painting of Gates Distribution/Branch/Minor canal/Pump coloum pipe/pump Discharge pipe & other similar components on prepared surfaces with one coats of zinc phosphate primer (airless spray preferred) 50microns/coat and one coat tar epoxy, 150 microns/coat including cost of all materials,labour,scaffolding etc. complete with all leads and all lifts. |
| 19 | Dismantling all types of plain cementconcreteworks, stackingserviceablematerials at site and removing rubbish as directed within a lead of 75m.above 150 mm. Thick. |
| 20 | Controlled Cement concrete with well graded stone chips (20 mm nominal size) excluding shuttering and reinforcement with complete design of concrete as per IS : 456 and relevant special publications, submission of job mix formula after preliminary mix design after testing of concrete cubes as per direction of Engineer-in charge. Consumption of cement will not be less than300 Kg of cement with Super plasticiser per cubic meter of controlled concrete but actual consumption will be determined on the basis of preliminary test and job mix foumula. In ground floor and foundation.[using concrete mixture] M 25 GradeWith local hard blackstone variety chips (crusher broken). |
| 21 | Testing charges of structural steel material according toIS 2062 - 1999& Testing charges of rubber according to IS : 18555 - 1986 Before fitting fixing of all materialto be placed before E.I.C for inspection.All test certificate should be submitted by the firm berore fitting fixing test will be made by Govt approved Lab. |
| 22 | Cost of transportation of materials to the site and shifting the scrap materials to the KMD office godown including loading and unloading at both end etc. to complete the job at site as per direction of E.I.C. |
