Tender For Work Related To Repair Rewinding Routine Maintenance Of Various Pump Machineries And Control System As Per Scope Of Work Under Urban Rural Area Of Block Kotra- 1 Repair Rewinding of Submersible motor includes full servicing and rewinding (wherever required) as per manufacturers specification and to the satisfaction of Engineer Incharge. It includes the replacement of minor parts such as bushes (oil seal bush) Nut Bolts, washers, cable seal, gland ring, vent plug, water drain plug, etc. complete job 2 Up to 3 HP V-6 3 Above 3HP to 5 HP V-6 4 Above 5HP to 7.5 HP V-6 5 Above 7-5 HP to 10 HP V-6 6 Above 10 HP to 12.5 HP 7 V-6 8 V-8 9 Above 12.5 HP to 15 HP 10 V-6 11 V-8 12 Above 15 HP to 17.5 HP 13 V-6 14 V-8 15 Above 17.5 HP to 20 HP 16 V-6 17 V-8 18 Motor opening cable jointing & refitting charges when rewinding is not required. 19 V-6 20 V-8 21 Providing & Replacement of G.M./S.S. Bushes for all types of motors (per set of 4Nos.) including cost of sleeves 22 V-6 23 V-8 24 Providing & Replacement of thrust bearing for all types of motor. It includes cost of all components connected with thrust bearing. 25 V-6 26 V-8 27 Replacement of thrust plate for all types of motors 28 V-6 29 V-8 30 Supply and fixing spare parts for repair of pump set including cost of opening refitting, servicing, and machining, if required. It also includes the cost of nut bolt, studs, washer packing, keys etc. complete. 31 Providing & fixing of GM neck rings parts on impeller. 32 Plain Type V-6 33 Bowel typeV-6 34 Plain Type V-8 35 Bowel typeV-8 36 Providing & Fixing of GM/SS bush per piece 37 Plain Type V-6 38 Bowel typeV-6 39 Plain Type V-8 40 Bowel typeV-8 41 Providing & replacement of G.M. Impeller 42 Plain Type V-6 43 Bowel typeV-6 44 Plain Type V-8 45 Bowel typeV-8 46 Providing & replacement of Nylon Impeller 47 Plain Type V-6 48 Bowel typeV-6 49 Plain Type V-8 50 Bowel typeV-8 51 Providing & fixing CI Diffuser/ guide vans per piece 52 V-6 53 V-8 54 Providing & fixing Gun metal Diffuser/ guide vans per piece 55 V-6 56 V-8 57 Providing & fixing Nylon Diffuser/ guide vans per piece 58 V-6 59 V-8 60 Providing & fixing Microlone Guide per piece 61 V-6 62 V-8 63 Providing & fixing of CI body per piece 64 Plain Type V-6 65 Bowel typeV-6 66 Plain Type V-8 67 Bowel typeV-8 68 Pump opening & fixing including machining & all finishing work for desired performance 69 Plain Type V-6 70 Bowel typeV-6 71 Plain Type V-8 72 Bowel typeV-8 73 Impeller welding & turning (if not replaced) 74 Plain Type V-6 75 Bowel typeV-6 76 Plain Type V-8 77 Bowel typeV-8 78 Repair Rewinding of single phase Submersible motor includes full servicing and rewinding (wherever required) as per manufacturers specification and to the satisfaction of Engineer Incharge. It includes the replacement of bushes (oil seal bush) Nut Bolts, washers, cable seal set, cable gland ring, vent plug, water drain plug, etc. complete. 79 up to 2 HP V-4 80 Above 2HP to 3 HP V-4 81 Above 3HP to 4 HP V-4 82 SITC of Bulk Flow Meter with removable mechanism class B confirming to ISO:4064:2005/ IS: 2373of approved make of following dia sized pipelines and specifications complete:Media : Water (Clear ), Temp. 50 deg., Pr. rating: PN16, Protection type: IP- 68,Body Material : IS-210 Gr. FG-200, Accuracy Class :Class B (±2 % @ Nominal flow rate), Magnetic Drive,Dry Dial, Epoxy powder coated, Pulse out put option, Anti-magnetic protection including all materials and making connection with existing pipeline required for Bulk Flow Meter including cutting the existing pipeline etc. complete in all respect as per technical specification and as per direction of Engineer In-Charge.Note: Rates are exclusive of tail piece / dismantling joints and earth work. 83 Providing and fixing of spare for Single Phase submersible motor. 84 Providing & Replacement of G.M./S.S. Bushes for all types of motors (per set of 4Nos.) including cost of sleeves 85 Providing & Replacement of thrust bearing for all types of motor. It includes cost of all components connected with thrust bearing. 86 Replacement of thrust plate for all types of motors 87 Motor opening cable jointing & refitting charges when rewinding is not required each motor 88 Proving & fixing of motor pump coupling housing set 89 Repairing of submersible single phase pump sets 90 Providing & Fixing of GM/SS bush per piece 91 Providing & replacement ofPVC Impeller 92 Providing & fixingGM Diffuser per piece 93 OR 94 Providing & fixing Microlone Guide per piece 95 Providing & fixing of Bowl per piece 96 Pump opening & fixing including machining & all finishing work for desired performance 97 Providing & fixingNRV 98 Providing & fixingD.O. 99 Providing & fixing of S.S. shaftup to 2 HP 100 Above 2HP to 4 HP 101 Rewinding of three phase squirrel cage induction motor ofMonoblock pump sets including all necessary material and of the same characteristics as original with required size of super enameled copper wire (including cost of copper wire),E class insulation material and testing of motor on no load but to be guaranteed against testing on load at site, including transportation of motor pump to and from Div/AEn/JEn store complete as per direction of engineer in charge. 102 3 H.P. 103 5 H.P. 104 7.5 HP 105 10.00 HP 106 12.5 HP 107 15.00 HP 108 17.50 HP 109 20.00 HP 110 SUPPLY & FIXING OF SPARE PARTS FOR MONOBLOCK PUMPSET (MOTOR + PUMP) 111 Connection Plates 112 up to 10 HP 113 10 HP to 20 HP 114 Cooling Fan 115 up to 10 HP 116 10 HP to 20 HP 117 GM/SS bush 118 Upto 10 HP 119 10 HP to 20 HP 120 Mechanical reconditioning of Bearing sheet 121 Upto 10 HP 122 10 HP to 20 HP 123 Mechanical reconditioning ofImpeller sheet and Key way slot 124 Upto 10 HP 125 10 HP to 20 HP 126 Oil seal 127 Upto 10 HP 128 10 HP to 20 HP 129 Labour charge for opening and fitting of pump sets 130 Upto 10 HP 131 10 HP to 20 HP 132 Rewinding of three phase squirrel cage induction motor of HSC pump sets including all necessary material and of the same characteristics as original with required size of super enamelled copper wire (Including cost of copper wire) E class insulation material and testing of motor on no load but to be guaranteed against testing on load at site, including making electric connection at site of installation of motor with starter, alignment with pump setsand transportation to and fro from installation site complete as per direction of engineer in charge at site. 133 Above 15.00 HP but upto 17.50 HP 134 Above 17.50 HP but upto 20.00 HP 135 Above 20.00 HP but upto 25.00 HP 136 Above 25.00 HP but upto 30.00 HP 137 Above 30.00 HP but upto 35.00 HP 138 Above 35.00HP but upto 40.00 HP 139 Above 40.00 HP but upto 45.00 HP 140 Above 45.00 HP but upto 50.00 HP 141 Above 50.00 HP but upto 60.00 HP 142 Above 60.00 HP but upto 75.00 HP 143 Above 75.00 HP but upto 100.00 HP 144 SUPPLY & FIXING OF SPARE PARTS HSC PUMP SETS (MOTOR + PUMP) 145 Connection Plates 146 5 HP to 20 HP 147 20 HP to 30 HP 148 30 HP to 50 HP 149 Above 50 HP to 100 HP 150 Cooling Fan 151 5 HP to 20 HP 152 20 HP to 30 HP 153 30 HP to 50 HP 154 Above 50 HP to 100 HP 155 Fan Cover 156 5 HP to 20 HP 157 20 HP to 30 HP 158 30 HP to 50 HP 159 Above 50 HP to 100 HP 160 G.M./SS Gland Guide Bush 161 5 HP to 20 HP 162 20 HP to 30 HP 163 30 HP to 50 HP 164 Above 50 HP to 100 HP 165 Shaft with Sleeve Chuck Nut 166 5 HP to 20 HP 167 20 HP to 30 HP 168 30 HP to 50 HP 169 Above 50 HP to 100 HP 170 Shaft Chuck Nut 171 5 HP to 20 HP 172 20 HP to 30 HP 173 30 HP to 50 HP 174 Above 50 HP to 100 HP 175 G.M. Neck Ring 176 5 HP to 20 HP 177 20 HP to 30 HP 178 30 HP to 50 HP 179 Above 50 HP to 100 HP 180 Bush Shaft Sleeve of G.M. 181 5 HP to 20 HP 182 20 HP to 30 HP 183 30 HP to 50 HP 184 Above 50 HP to 100 HP 185 G.M. Gland Cover 186 5 HP to 20 HP 187 20 HP to 30 HP 188 30 HP to 50 HP 189 Above 50 HP to 100 HP 190 S.S. Shaft (Non Magnetic) 191 5 HP to 20 HP 192 20 HP to 30 HP 193 30 HP to 50 HP 194 Above 50 HP to 100 HP 195 G.M. Shaft Sleeve Check Nut 196 5 HP to 20 HP 197 20 HP to 30 HP 198 30 HP to 50 HP 199 Above 50 HP to 100 HP 200 M.S. Shaft Check Nut 201 5 HP to 20 HP 202 20 HP to 30 HP 203 30 HP to 50 HP 204 Above 50 HP to 100 HP 205 Cooling pipe set with nozzle & Nut 206 5 HP to 20 HP 207 20 HP to 30 HP 208 30 HP to 50 HP 209 Above 50 HP to 100 HP 210 AIR Cock 211 5 HP to 20 HP 212 20 HP to 30 HP 213 30 HP to 50 HP 214 Above 50 HP to 100 HP 215 JOB WORK FOR REPAIR OF PUMP MOTOR 216 Bearing Housing (rebuilding, turning & finishing) 217 5 HP to 20 HP 218 20 HP to 30 HP 219 30 HP to 50 HP 220 Above 50 HP to 100 HP 221 Bearing Cap (rebuilding, turning & finishing) 222 5 HP to 20 HP 223 20 HP to 30 HP 224 30 HP to 50 HP 225 Above 50 HP to 100 HP 226 Impeller Reconditioning for all type of Pump 227 5 HP to 20 HP 228 20 HP to 30 HP 229 30 HP to 50 HP 230 Above 50 HP to 100 HP 231 Labour Charges for Dismantling & Assembling of Pump 232 5 HP to 20 HP 233 20 HP to 30 HP 234 30 HP to 50 HP 235 Above 50 HP to 100 HP 236 Coupling with stud and rubber bush 237 5 HP to 20 HP 238 20 HP to 30 HP 239 30 HP to 50 HP 240 Above 50 HP to 100 HP 241 Supply & Fixing of tyre coupling sets according torelevant IS code in Centrifugal couple pump sets of approved make Unit. This job also included re-alignment of centrifugal couple pump set after fixing of tyre coupling set as per directed by Engineer-in charge. 242 Type 14 Nos. set 243 Type 15 Nos. set 244 Type 16 Nos. set 245 Type 17 Nos. set 246 Supply and fixing Ball bearing of Various size for centrifugal/monoblock pump set of ISI Mark as per specification and approved make by EIC. 247 6304 or equivalent size 248 6305 or equivalent size 249 6306 or equivalent size 250 6307 or equivalent size 251 6308 or equivalent size 252 6309 or equivalent size 253 6310 or equivalent size 254 6311 or equivalent size 255 6312 or equivalent size 256 6316 or equivalent size 257 6317 or equivalent size 258 6318 or equivalent size 259 6319 or equivalent size 260 NU319C or equivalent size 261 Suuplying of super enamal copper wire suitable for rewindind of induction motor (only procured for motor rewinding) 262 Unlowering of submersible pump set along with lowering pipes with depth up to 120 mtr and submersible cable with safety from tube well, checking the pump set, transportation of pump set from tube well site to storeas direction,receiving repaired / new pump set from store/ divisional store , testing the same, transportation tosite and lowering back into tube well along with submersible cable, lowering pipes,specials etc and commissioning of the tube well. The job also includes cable jointing,checking of discharge of pump set,interconnection of lowering pipe from nearby distribution pipe line,checking of starter and reporting for completion of Job or fault/problem if any.(Upto 20 Km distance run by lowering machine) 263 For three Phase pump set 264 G.I. Double Flanged Pipe Lowering Assembly of nominal dia 265 50 mm 266 65 mm 267 80 mm 268 HDPE Pipe Lowering Assembly of nominal dia 269 63 mm 270 75 mm 271 90 mm 272 Add above item 2.1.1 for depth above 120 mtr for each 10 mtr depth 273 Add above item 2.1.1 for distance run above 20 Km for each 5 Km distance run. 274 For singlePhase pump set 275 G.I. Double Flanged Pipe Lowering Assembly of nominal dia 276 32 mm 277 50 mm 278 HDPE Pipe Lowering Assembly of nominal dia 279 32 mm 280 40 mm 281 50 mm 282 Add above item 2.1.2 for depth above 120 mtr for each 10 mtr depth 283 Add above item 2.1.2 for distance run above 20 Km for each 5 Km distance run. 284 Only unlowering of submersible pump set along with lowering pipes depth up to 120 mtr and submersible cable with safety from tube well, checking the pump set,reporting and transportation of pump set from tube well site to storeas per direction. 285 For three phase pump set 286 G.I. Double Flanged Pipe Lowering Assembly of nominal dia 287 50 mm 288 65 mm 289 80 mm 290 HDPE Pipe Lowering Assembly of nominal dia 291 63 mm 292 75 mm 293 90 mm 294 Add above item 2.2.1 for depth above 120 mtr for each 10 mtr depth 295 Add above item 2.2.1 for distance run above 20 Km for each 5 Km distance run. 296 For singlePhase pump set 297 G.I. Double Flanged Pipe Lowering Assembly of nominal dia 298 32 mm 299 50 mm 300 HDPE Pipe Lowering Assembly of nominal dia 301 32 mm 302 40 mm 303 50 mm 304 Add above item 2.2.2 for depth above 120 mtr for each 10 mtr depth 305 Add above item 2.2.2 for distance run above 20 Km for each 5 Km distance run. 306 Only lowering of the submersible pump setinto tube well along with submersible cable, lowering pipes depth up to 120 mtr,specials etc and commissioning of the tube well. The job also includes cable jointing,checking of discharge of pump set,interconnection of lowering pipe from nearby distribution pipe line,checking of starter and reporting for completion of Job or fault/problem if any. 307 For three phase pump set 308 G.I. Double Flanged Pipe Lowering Assembly of nominal dia 309 50 mm 310 65 mm 311 80 mm 312 HDPE Pipe Lowering Assembly of nominal dia 313 63 mm 314 75 mm 315 90 mm 316 Add above item 2.3.1 for depth above 120 mtr for each 10 mtr depth 317 Add above item 2.3.1 for distance run above 20 Km for each 5 Km distance run. 318 For singlePhase pump set 319 G.I. Double Flanged Pipe Lowering Assembly of nominal dia 320 32 mm 321 50 mm 322 HDPE Pipe Lowering Assembly of nominal dia 323 32 mm 324 40 mm 325 50 mm 326 Add above item 2.3.2 for depth above 120 mtr for each 10 mtr depth 327 Add above item 2.3.2 for distance run above 20 Km for each 5 Km distance run. 328 Increasing of lowering pipes intube wells including cost of nut bolts and rubber gaskets / jointing material and PVC rope and transporatation of cable and extra lowering pipe from store.. However submersible cable and extra lowering pipe shall be provided by the department at store. 329 For three phase pump set 330 For Increase 2 Nos.Assembly pipe 331 G.I. Double Flanged Pipe Lowering Assembly of nominal dia 332 50 mm 333 65 mm 334 80 mm 335 HDPE Pipe Lowering Assembly of nominal dia 336 For Increase 20 Mtr.Assembly 337 63 mm 338 75 mm 339 90 mm 340 For singlePhase pump set 341 For Increase 2 Nos.Assembly pipe 342 G.I. Double Flanged Pipe Lowering Assembly of nominal dia 343 32 mm 344 50 mm 345 HDPE Pipe Lowering Assembly of nominal dia 346 For Increase 20 Mtr.Assembly 347 32 mm 348 40 mm 349 50 mm 350 Add above item2.4.1 & 2.4.2 for depth above 20 mtr or two D/F pipe assembly for each 10 mtr depth 351 Add above item 2.4.1 & 2.4.2 for distance run above 20 Km for each 5 Km distance run. 352 Unlowering of pump set along with lowering pipes and submersible cable with safety from Openwell For three Phase pump set having G.I double flanged/ HDPEpipe lowering asembly of size 50 mm to 80 mm, checking the pump set,reporting and transportation of pump set from tube well site to store. 353 Add above item 2.5.1 & 2.5.2 for distance run above 20 Km for each 5 Km distance run. 354 Lowering of repaired/Newpump set alongwith lowering pipes and submersible cable with safety in Openwell For three Phase pump sethaving G.I double flanged/ HDPEpipe lowering asembly of size 50 mm to 80 mm. It includes receiving repaired / new pump set from store / Work shop with in boundry area of division and testing the same, transportation tosite and commissioning. 355 Add above item for distance run above 20 Km for each 5 Km distance run. 356 Routine maintenance of centrifugal coupled pump and motorincluding opening, cleaning, greasing and refitting / changing of ball bearing if required, gland refilling and replacing all rusted studs, replacing rubber bushes & coupling nut & bolts for coupling pulley, tightening all nut & bolts of foundation, baseplate, pump & motor etc. Checking & correcting alignment of pump & motor including necessary materials i.e. grease, nut & bolts, studs, washers, gland packing and rubber bushes etc. work done at site complete job 357 5 HPto 20 HP 358 20 HPto 30 HP 359 Above 30 HP and up to 50 HP 360 Above 50 HP and up to 100 HP 361 Cleaning of pump house by air blower/ vacuum cleaner or other means including removing of JALA from ceiling and walls etc. complete Job. 362 Cleaning of Electric PanelPMCC by air blower/vacuum cleaner or other means including tightening of loose connections etc. complete job. 363 Replacing of damaged/broken gland packing plate with new gland packing plate suitable for centrifugal pump shafts and nut&bolts etc. complete job. 364 5 HP to 20 HP 365 Above 20 HP and up to 30 HP 366 Above 30 HP and up to 50 HP 367 Above 50 HP and up to 100 HP 368 Labour charges for removing electric fault in wiring / making connection through lugs (with the help of cramping tool) of motor pump set with starter atheadworks of water supply scheme/Tubewell/ openwell including cost of insulation tape etc.. 369 Labour charges for replacement of defective ampere meter / volt meter with new one on existing panel board in pump house./Tubewell /openwell (new voltmeter/ampere meter will be provided by department 370 Labour charges for repairing of starter at site including opening and reassembling of starter with labour charges for replacing of defective parts with new one at site.(Parts will be supplied by Depatment) 371 5 to 15 HP. 372 16 to 30 HP. 373 31 to 60 HP. 374 61 to 100 HP. 375 101 to 150 HP. 376 Supply & filling starter oil in oil immersed starters at site.
