Tender For Labour Contract Work In Rc Unit For Kumbakonam Region-1 What needs to be renewed inside 2 Radiator renewal BS-II, III, IV, VI (Leyland, Hino, Tata) 3 Removing the top tank and bottom tank of the radiator to be renewed and cleaning all the cores, removing the reserve tank and checking for leaks, checking for leaks in the top tank and bottom tank, installing the separated tanks on the core and checking for leaks, making brackish water (by welding), pressure testing, painting and renewing, per radiator. 4 Including all the above works, BS4 Ley/ TATA radiator boiling works and renewing, per radiator. 5 Removing the BS4 Ley/ TATA radiator top and bottom tank and only sealing the leaks and renewing, per radiator. 6 BS4 Ley/ TATA Radiator Boiled, Top & Bottom Tanks only, clean and provide 7 BS4 Ley / TATA Inter Cooler clean, Leak check and RC. 8 Battery Renovation Work 9 Cell Dead batteries, separate the cells that cannot be reused in the battery container and assemble them as waste batteries. 10 Battery cable terminal soldering and provide. 11 12V Monolith Battery Reconditioning. 12 Special Type Battery Charger Transformer (Primary - 230v, Secondary - 0 - 12 – 24 - 36 - 40 - 60 -72v) Rewinding and provide. 13 Distilled water preparation (60 Lts) per can 14 Diesel tank, air tank and silencer muffler renewal 15 Leyland, Tata diesel tank, remove both side plates, repair and weld the partition plates, repair the main tube and fix all the repairs, re-gas weld the side plates, test for leaks and paint, diesel tank per one 16 Diesel tank stainer ready per one 17 Front axle assembly renewal 18 Leyland, Tata main axle in good condition, carrier plate in good condition, cilok adjuster, brake chamber, brake lining, hub setting, brake drum, tire change, paint assembly per one 19 Rear axle assembly Renewal 20 Rear Axle Assembly Old disassembled and cleaned and returned Carrier, Lining, Hub Bearing Setting renewed in good condition and provided Rear Axle Assembly per (Leyland / Tata) . Net Assy. 21 Rear axle unit completely disassembled and Condemnwd goods put condemned unit and prepare and provide per. 22 Propeller Shaft Assembly Renewal 23 Propeller Shaft disassembled and bent tested and good condition cross and bearing fitted with yoke renewed and painted and provided joint per. (Leyland / Tata) 24 Tata / Leyland Buses Front, Center, Rear Joints and Yoke Spray as required and replace Bed Rubber in required Joints and replace UJ kits RC and paint and provide per. 25 Sub-assembly renewal 26 Plate hub spring Cut only the base of the clutch disc in good condition, check the plate level and rivet the new base to the clutch disc. 27 Front & Rear Break shoes, weld the worn roller place and lining rivet ovality, drill, apply lining, paint and make RC to the clutch disc. 28 Front brake chamber, separate, check the yoke and rod, clean the seals, replace the diaphragm, install the clamp, check, paint and make the chamber. 29 Rear brake chamber, separate, check the bail system, replace the diaphragm, install the clamp, check, paint and make the chamber. 30 Clean the rear hub assembly and check the tightness of the hub bolts and axle studs and replace the hub bolts and axle studs with new ones if necessary and replace the sleeve. 31 Cut out the worn linings in the front and rear brake shoes and correct the ovality of the shoe holes and fit the new linings and rivet them. 32 Clean and recondition the front and rear brake shoes. 33 Cut out the worn brake linings in the front and rear brake shoes in good condition and fit new linings, clean and paint them. 34 Hanger, Shackle Re-conditioning 35 Leyland, Tata Spring Hangers cleaned and welded ovality on hangers, grinded to fit spring pin in proper position and painted per hanger. 36 Leyland, Tata Spring Shackles cleaned and removed worn old bushings in shackles and fitted new bushings, welded, grinded and painted per shackle. 37 Work to be done in machine shop 38 All machining work on lathe to be done in 1 hour. 39 Ley/Tata Brake Drum Cleaning and Reconditioning on Drum Lathe - Per Brake Drum. 40 Wheel Discs Hub Bolt Holes Welding and Hole Making Discs Per Disc. 41 Leyland, Tata Front Axle Nut Assembly Stub Axle, Tire Assembly Disassembly and Cleaning Per Assembly. 42 Leyland, Tata Front Axle Drum Assembly Brake Shea, Carrier Plate, Silock Adjuster, Brake Chamber, Hub, Bearings Disassembly and Cleaning Per Assembly. 43 Engine Assembly Disassembly and Cleaning Per Assembly. 44 Re Rings Engine Items to be Removed from Bus - Per Bus. 45 Clean the disassembled engine parts and prepare the engine. 46 Bend and weld the drivers seat/recliner from ERW pipe and prepare the seat/recliner. 47 Loading and unloading of goods in vans 48 Loading or unloading of waste goods in the van per ton. 49 Going to the branches and unloading and loading RC goods - per ton. 50 Loading or unloading goods from the branch van to the renovation section - per ton. 51 Condemn Vehicle Calibalization works 52 Completely disassemble the main axle unit and prepare the condemned unit by putting the condemned goods in it. 53 Remove the engine assembly and attach the condemned engine assembly to it. 54 Remove the radiator assembly. 55 Steering box, Gear box, Joint assembly, Drive head, Air tank, Diesel tank only for one. 56 Spring assembly front assy-2 No’s & Rear assy – 2 No’s removed and Front Hanger, Rear hanger removed and Condemn Hanger & Condemn Spring assembly replaced for one. 57 Hub, Bearing & Break Shoe on Right & Left side in Rear – Remove these and condemn Hub, Bearing & Break shoe replaced for one Wheel services 58 Value - RC Works 59 BS2, BS4 type DD unit completely disassembled, washed, cleaned and tested with kit replacement for one DD unit. 60 BS3, BS4 type Air dryer completely disassembled, washed, cleaned and tested with kit replacement for one Air dryer. 61 BS2, BS3 type E2 Valve completely disassembled, washed, cleaned and tested with kit replacement for one E2 Valve. 62 BS2, BS3 type Relay valves to be completely disassembled, washed, cleaned, kit replaced and tested per Relay valve. 63 BS2, BS3 type Quick release valves to be completely disassembled, washed, cleaned, kit replaced and tested per Valve. 64 Externally renewed and supplied (Including Material Cost) 65 Damper point Hino, Leyland renewal - per. 66 Oxcygen Regulator Rc Work 67 AccyteleneRegulator Rc Work 68 Power Steering Hose 3/4” &1/2 “ Gripping Work 69 Self Motor Works 70 BS2, BS3, BS4 & BS6 Self Motor Solenoid Switches Renewal - per. 71 BS2, BS3, BS4 & BS6 Self Motor Brush Box Renewal - per. 72 Ley/ TATA Cummins engine self motor field coil burnt out, separated and put on Nomax paper, changed cotton taping, changed connector rubber, applied finish & varnish and renewed. 73 Ley/ TATA Cummins engine self motor solenoid burnt out, replaced with new bobbin and brass pipe, rewinded and renewed. 74 TATA cummins engine self motor pentax drive assembly slipped, renewed and renewed. 75 Ley BS2, BS3, BS4 & BS6 - Self motor pentax drive assembly pinion damaged, replaced and removed the slipped. 76 Self starter armature coil rewinded and renewed. 77 Ley, TATA buses TVS 24v burnt self starter armature wires removed and re-winded with new wires. 78 24v Lucas TVS Self Motor to be fully RCd Self Motor. (Dismantling, Cleaning, Assembling & Testing). 79 Self motor relay switch renewed. 80 BS6 Self Motor Field CoilRc Work 81 Alternator works 82 BS2, BS3, BS4 Alternator to be fully RCd Alternator. 83 BS2, BS3, BS4 Alternator - Stator coil rewinding. 84 BS2, BS3, BS4 Alternator - Rotor Coil rewinding. 85 BS2, BS3, BS4 Alternator - RegulatorRc Work 86 BS6 Alternator to be fully RCd. 87 BS6 Alternator - Stator coil rewinding and rewinding. 88 BS6 Alternator - Rotor Coil rewinding and rewinding. 89 BS6 Alternator - RegulatorRc Work 90 TATA Cummins BS4 Alternator regulator RC Work 91 A/c vehicle 85-Ams alternator regulator RC work 92 Alternator 24V Lucas TVS Regulator -Renew and provide, Regulator -Renew. 93 BS2 Alternator Rotor assy bend check and slip ring change and rotor coil rewind rotor coil assy -Renew. 94 24v Lucas TVS Alternator -Full RC 95 Wipper motor woks 96 BS2 - 24v Wipper motor to make it fully RC for wipper motor. 97 BS4 Wipper Motor Armature Rewinding Work with new Commutator for one. 98 BS4 Wipper Motor Main Gear Recondition Work With New Milling Shaft for one. 99 BS4 Wipper Motor Mounting Aluminium Housing RC Work With Two Nos. Bush for one. 100 BS4 Wipper Motor Brush Holder Assembly RC Work With 3 Nos. New Corbon Brush for one. 101 BS4 Wipper Motor Field Mangnet Body Recondition Work With Bush for one. 102 Clutch Disc Works 103 TATA Cummings (BS3) Clutch disc ceramic lining removed and relined with new ceramic lining for one. 104 Leyland clutch disc-Disassemble and check the damaged hub and spring and replace the plate and replace the double spring and re-rive the clutch disc. 105 BS6 & A/c Vehicle leyland diaphragm clutch cover assy fins cut, replace the new fins set, replace the assy. 106 BS6 &A/c Vehicle leyland diaphragm clutch disc – copper facing, cut the damaged one, replace the new facing (Copper) 4.5mm Riveting, replace the diaphragm clutch disc. 107 BS6 &A/c Vehicle leyland clutch release bearing reconditioning work, replace the one. 108 Bolero Light vehicle clutch disc copper facing work & Riveting, replace the one. 109 Bolero Light vehicle clutch cover assembly diaphragm clutch & fins cut, replace the new fins set, replace the one. 110 Boler Light vehicle clutch release bearing reconditining work, replace the one. 111 Wheel Disc Works 112 Wheel disc-Remove the most cracked and broken doom areas and install new doom and paint it per wheel disc (Ley & TATA) 113 Wheel disc (10 Holes) Remove the most cracked and broken doom area in the wheel disc and install new doom and paint it per wheel disc. 114 Engine works 115 Repair the bore crack in the engine block and remove the sleeve per work 116 Engine cylinder head surface grinding per work. 117 Engine block top surface grinding per work. 118 Check the bore wear or bore crack in the Hino engine block, rebore the bore, install special sleeve, honing and renew the bore to standard size per work. 119 Inspect the surface of the Hino engine block for any ridges and grooves, level the surface by surface grinding, and re-sharpen the liner collar in the bore, per block. 120 Check and re-sharpen the cracks or breaks, studs, holes, waterline, and oil line in the Hino engine block, per block. 121 Remove and re-sharpen the worn liners in the bores of the Tata Cummins engine block, re-sharpen them, and re-sharpen the liners provided by us, and re-sharpen the top and bore according to the pistons provided. per block. 122 Prepare and re-sharpen the Front Engine Rubber Bed, per bed. 123 Prepare and re-sharpen the Rear Engine Rubber Bed, per bed. 124 Re-sharpen the splines in the axle shaft, per axle shaft. 125 Hypoid Axle Shaft Refurbishment 126 6 Cylinder Engine Head Inlet Valve and Exhaust Valve Surfacing 1 Valve 127 Bolero - Light Vehicle Head Inlet Valve and Exhaust Valve Surfacing 1 Valve 128 Bolero - Light Vehicle Engine Block, Bore Crack Repair and Sleeve Removal Bore 129 Car Washer M/c Works 130 LG Car Washer Balancing Drum Refurbishment 131 LG Car Washer Crank Shaft Refurbishment 132 Elgi Car Washer Pump Body (Reboring And Sleeve Work) Refurbishment 133 1.5 HP Bus Washing Machine Brush Motor Rewinding 134 0.5 HP Bus Washing Machine Rail Motor Rewinding 135 Air Compressor Works 136 5HP Air Compressor (LG) Crankshaft Reconditioned Excluding Bearings Per Unit. 137 10HP Air Compressor (LG) Crankshaft Reconditioned Excluding Bearings Per Unit. 138 LG TC600 Air Compressor Crankshaft Reconditioned Excluding Bearings Per Unit. 139 LG TC1000 Air Compressor Crankshaft Reconditioned Excluding Bearings Per Unit. 140 7.5HP, 440Volt (1400RPM) Air Compressor Motor Rewinding Per Unit 141 TC600 Elgi Air Compressor Head Assembly Reconditioned Per Unit. 142 TC300 Elgi Air Compressor Head Assembly Reconditioned Per Unit. 143 TC1000 Elgi Air Compressor Head Assembly Reconditioned Per Unit. 144 Screw Air Compressor Assy Maintanance Work 145 Nitragon Air Plant Assy Maintanance Work 146 Weldind M/c Works 147 7kva Air Cooled (440v) Welding Plant Primary Coil Rewinding and Coil Set. 148 7 kva Air Cooled (440v) Welding Plant Secondary Coil Rewinding and Coil Set. 149 Broken 3 Phase Invertor Type Welding Machine - Refurbished. 150 GenSet Works 151 Generators burnt armature disassembled, rewound with new wire and supplied. 152 62.5 kva per unit. 153 35 kva per unit. 154 20 kva per unit. 155 Generators burnt field coil disassembled, rewound with new wire and supplied. 156 62.5 kva per unit. 157 35 kva per unit. 158 20 kva per unit. 159 Generators burnt booster coil disassembled, rewound with new wire and supplied. 160 62.5 kva per unit. 161 35 kva per. 162 20 kva per. 163 Fan Works 164 Ceiling Fan Coil Burnt Out, Rewind, Soft Push Bearing Condenser Replacement Per Fan. 165 Ceiling Fan Rewinding Per Fan. 166 Pedestal Fan Rewinding Per Fan. 167 Passanger set Fan 24v Reconditioning Work. 168 Motor Works 169 Air circulator fan Motor rewinding and checking Per Ari circilator fan. 170 3 HP Submersible Motor Rewinding Per Motor. 171 3HP Submersible Motor and Pump Assembly Fully Serviced Per. 172 3 HP Submersible Pump (440v) with motor and rewinding. 173 3 phase 1 hp Jet Pump Motor (440v) with rewinding. 174 3 HP (440V) Gramton Greaves Mono Block Motor with rewinding. 175 3 HP (440V) Gramton Greaves Motor with pump and pull check. 176 5 HP submersible motor with pump over hauling and Rewinding work. 177 7.5 HP submersible motor with pump over hauling and Rewinding work. 178 3 Phase 5HP 440v Induction Motor with rewinding. 179 3 Phase 1HP 440v Induction Motor Rewinding and Supplying Motor. 180 3 Phase 1500 RPM 10HP, 440v Motor Rewinding and Supplying Motor. 181 Fire Extinguisher 182 Fire Extinguisher Refilling and Service 2kg ABC type - per unit 183 Fire Extinguisher Refilling and Service 4kg ABC type - per unit 184 Fire Extinguisher Refilling and Service 6kg ABC type - per unit 185 Fire Extinguisher Refilling and Service 9kg ABC type - per unit 186 Fire Extinguisher Refilling and Service 2kg CO2 type - per unit 187 Fire Extinguisher Refilling and Service 6kg CO2 type - per unit 188 A/c Vechile Works 189 A/c Vehicle Condenser Cooling Fan Armature Re Winding per unit 190 A/c Vehicle Condenser Cooling Fan Brush Holder Assembly Rc Work With 4 Nos. Corbon Brush Changer per unit 191 A/c Vehicle Alternator Stator Coil Rewinding per unit. 192 A/c Vehicle Alternator Rotor Coil Rewinding and Slip Ring Replacement 193 A/c Vehicle Compressor Alternator [150 Ams & 180 Ams] Stator Coil Rewinding Work With Three Clip Replacement 194 A/c Vehicle Compressor Alternator [150 Ams & 180 Ams] Rotor Coil Rewinding and New Slip Ring Replacement 195 A/c Vehicle Compressor Alternator [150 Ams & 180 Ams] Regulator Assy RC Replacement 196 A/c Vehicle Compressor Alternator [150 Ams & 180 Ams] Rectifier (Or) Diode Assembly RC Replacement 197 A/c vehicle – Bloower armature rewinding work with commutator Blower replacement. 198 LED Route Board 199 For dismantling and replacing the damaged 40”X 8.6” LED Route Board Assy with spares and renewing it. One LED Route Board 200 For dismantling and replacing the damaged 78”X 8.6” LED Route Board Assy with spares and renewing it. One LED Route Board 201 For dismantling and replacing the damaged 78”X 14.6” LED Route Board Assy with spares and renewing it. One LED Route Board 202 Driver cane seat 203 For assembling the driver cane seat and back rest.
