Tender For Providing And Laying Work Of Main Cable For Water Body At Rsja Jodhpur - Providing & Laying P.V.C. / XLPE insulated & P.V.C. sheathed Arrmoured Aluminium cable confirming to IS:1554 P-I / IS :7098 P - I of 1.1 KV with H4- Grade electrolytic aluminium conductor confirming to IS 8130 of purity >99.6 %, round / flat strip armouring of cables, Inner / outer sheath confirming to IS:5831 in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) including testing etc. as required of following size. OEM must have its own in house NABL accrediated Laboratory for testing procedure as per IS:10810.For additional technical parameters of product / work refer Annexure A attached with this BSR 2 240.0 Sq. mm 3 3.5 core 4 185.0 Sq. mm 5 3.5 core 6 150.0 Sq. mm 7 3.5 core 8 Add Extra for Laying of one number additional PVC insulated and PVC sheathed / XLPE power cable of 1.1 KV grade direct in ground in the same trench in one tier horizontal formation including excavation of trench of size additional 20 cm in width, with procedure as per following points :- (a) Make a river sand bed of height 125 mm along the trench, (b) Lay another cable in middle of trench in such manner that spacing between another cable is 20 cm., (c) Provide river sand bed of height 125 mm on top of the cable. (d) Lay the protective Common burnt clay F.P.S. Bricks of Class designation 75 /Sand stone slabs of 50 mm thickness and 225 mm wide just above the sand bed vertically across the cable ( Approx. 9 no. Bricks per Mtr.), (e) Backfill the excavated soil leaving 300 mm from the Ground level, (f)Lay the Cable warning tape and again back-fill the remaining portion of the trench upto the ground level and compacting the earth 9 Add Extrain Item no.11.7 if Excavation done in Hard Rock / CC road / TAR Road and making Good the same 10 Supplying and making end termination with heavy aluminium lugs ( Pin / ring type ) confirming to IS 8309 -1993 & IS 8337-1976 duly crimped with crimping tool, PVC tape etc of following size.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure A attached with this BSR 11 120.0 SQmm 12 185.0 Sq.mm 13 240.0 Sq.mm 14 SITC of IP-42 and general construction confirming to IS:8623 : 1993, wall/ free standing floor mounted dust and vermin proof compartmentalised cubical panel as specifications and Other parameters required as per point (a) ,(b), (c),(d), (e), (f), (g), (h) as below:- (a)Thickness of CRCA sheet shall be 2.0 mm, cable alley compartments having concealed hinged type doors with key type lock with / without detachable extension type structure. Removable 3 mm. thick sheet steel gland plates with appropriate size of knockouts for cables shall be provided 15 SITC of IP-42 and general construction confirming to IS:8623 : 1993, wall/ free standing floor mounted dust and vermin proof compartmentalised cubical panel as specifications and Other parameters required as per point (a) ,(b), (c),(d), (e), (f), (g), (h) as below:- (a)Thickness of CRCA sheet shall be 2.0 mm, cable alley compartments having concealed hinged type doors with key type lock with / without detachable extension type structure. Removable 3 mm. thick sheet steel gland plates with appropriate size of knockouts for cables shall be provided 16 (b)complete panel shall undergo a process of degreasing, Water rinsing, Activation, derusting, pickling in acid bath, phosphatising & shall be subjected to nine tank process and then Powder coated with approved shade of minimum 70 microns on both side of panel. The panel having PE foam/ Neoprene rubber gasket of not less than 3mm thickness ,required hardware , concealed hinged door with key type locking arrangement for equipment/switchgear earthed with 2.5 sq.mm braided copper wire. 17 [c) Interconnection between bus bar and switchgears /cable shall be rigidly supported and made out by flexible copper wires (up to 63 amp ) and by solid bus bar (>63 amp ) . control wiring will be carried out with 1.5 Sq.mm, Earth wire with 2.5 Sq.mm and CT with 2.5 sq.mm flexible copper wire only. All joints / interconnections of copper bus bar shall be dully tinned . Clearance between main bus bar and risers / metal parts shall be at least 10 mm additional to width of bus bar Bus bar is insulated by Heat Shrinkable sleeves . Earth and Neutral bus bar shall be half of the size of phase bus bar. ( Cost of Bus bar / Flexible wire for Interconnection between Main busbar and Switchgear is to be Paid Extra ) 18 (d)Wiring between components within switchgear and Incoming / outgoing cable shall be done through the terminal block only. Direct connection shall not be permitted. Each terminal block shall be one piece moulded, barrier type, 650 volt grade, complete with washers, heads, studs with two nuts and identification strips and shall have adequate continuous current rating. For tap-offs, adjacent terminals with shorting strips shall be used. 10% Spare terminal blocks shall be provided. Wire identification on marking strip shall correspond to the designation of the wiring diagrams. All wire terminals on the equipment shall also be marked with designation corresponding to those of the wiring diagram. 19 (e)All wiring shall be enclosed in plastic channels and neatly bunched and closed in metering chamber, Wiring between terminals of various devices shall be ‘point to point’ (no wire splitting or tee connections) with wires neatly trucked along the back of the panels, adequately supported to prevent sagging. 20 (f)Floor mounted panel shall be mounted on Base frame of ISMC channel size 100 x 50 x 5 mm ( to be paid Extra ) 21 (g) Tests: The insulation resistance (with 1000 V Megger) and High voltage Power frequency test (by applying a voltage of 2.5KV for one minute) shall be measured between phases, between phase and neutral and between phase and earth. both before and after high voltage power frequency test. The insulation resistance shall not be less than three megaohm. CT Secondary current injection test shall also be carried out 22 (h) only outer surface area on all sides shall be measured & panel to be fabricated only from CPRI approved fabricator only (CPRI Test certificates to be submitted)All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure A attached with this BSR . 23 Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar by means of SMC / DMC type insulator with standard short circuit withstand capacity , high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure A attached with this BSR . 24 Electrolytic grade Aluminium bus bar 6010 grade 25 Providing & Fixing of IS: 13875 & IEC :61326 confirming LED Digital type (up to 500) V range Volt meter / Direct- Ammeter / CT oertated ammeter/ Frequency meter / KWH meter / Multi Function Meter / Power analyzer of class 1 accuracy as per IS : 1248 of size 96mm x 96 mm including making connection by PVC insulated copper conductor with PVC sleeves / channel etc. as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure A attached with this BSR 26 Three phase with universal Auxiliary supply + AMP + HZ + PF + KW + KVA + KVAR + KVARH + KWH + DUAL ENERGY+ ENERGY+THD-I, THD-V & RUN HRS + MD with RS485 27 Providing & Fixing of BIS approved Current Transformer as per PWD specification for electrical Works ,ISI marked as per IS 2705-1992/ conforming to IEC 60044-1, with secondary terminal of CT shall be brought out suitable to a terminal block which shall be easier accessible for testing and terminal connection , with all necessary support in existing panel including connection etc. as required Current transformer Ring Type Tape Wound/Resin Cast Wound as per IS 16227 with, Accuracy Cl, CT ratio and burden as specified. ISF<=5, Cu cross section of secondary wire 1.5sqmm (minimum), including all necessary support in existing panel including connection etc. as required . All as per pre approved by Engineer in charge.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure A attached with this BSR . 28 Ring type tape wound CT 29 C T Class 1, Ratio 400/5 to 1200/5, Burden 15 VA 30 Providing & Fixing of 110/220 V, unibody LED Indicating lamp IEC 60947 with integral circuit, IP 65 above panel & IP 20 terminal block, Approx. body dia for panel not less then 20 mm, length min. 50mm, front LED cover dia min. 29 mm, contact material phospher bronze for Led, PCB contacts shall be of brass (tin plated), impulse dielectric tested for 2.5 KV, Rated insulation resistance shall be 100 M ohm at 500VDC including connection etc. as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure A attached with this BSR . 31 Red/yellow/Green colour 32 Blue / white Colour 33 SITC of 3 /4 pole current limiting Moulded case circuit breaker (MCCB) made of flame retardent & heat resistant material having following current rating, short circuit breaking capacity at 440/415 V, 50 Hz; O/L & S/C settings , conforming to IS/IEC 60947 P -2 :2003 with front face and centralised adjustable, trip free mechanisum, true contact position indicator, line load interchangeability, designed for both horizontal & vertical mounting without any adverse effect on electrical performance, suitable for operation upto 55 degree and without derating upto 40 degree, pollution degree 3, having positive isolation capability, push (test) to trip, trip time less then 10 ms under s/c condition, Breaking capacity Ics = 100% Icu. U imp =8 KV, rated insulation voltage 690 V. provision for UVR , shunt trip , earth fault trip, door interlock, pad lock & rotary handle , including making connections etc. as required.OEM shall have submit NABL / CPRI / ERDA accrediated lab type test certificate before execution All as per pre approved by Engineer in charge. For additional technical parameters of product / work refer Annexure A attached with this BSR 34 4 pole MCCB With Thermal Magnetic release 35 up to 100 Amp , 25 kA, adjustable O/L & adjustable S/C setting 36 up to 250 Amp , 25 kA, adjustable O/L & adjustable S/C setting 37 630 Amp , 50 kA, adjustable O/L & adjustable S/C setting, 38 Supply and fixing of following accessories for Moulded case circuit breaker (MCCB) compatible to main MCCB OEM as per PWD specification for electrical Works, conforming to IS/IEC 60947 P - 2 :2003 including making connection etc complete in all respect. OEM shall have submit NABL / CPRI / ERDA accrediated lab type test certificate before execution. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work , refer Annexure A attached with this BSR . 39 Extended Rotary Handle 40 Spreaders for 630A, 4Pole MCCB 41 P/ Lof Double wall corrugated HDPE pipe confirming to IS : 16205P-24,Stiffness Class 750N, Externally corrugated and having smooth surface inside with HDPE Coupler,Elbow,Tee atrequired Depth below the ground for laying cable of following Nominal Oute rdia.MFR Test report from NABL accrediated is to be submitted. (Excavation of Earth& Back filling with compactionistobe Paid Extra)All as per pre approved by Engineer in charge. For additional technical parameters of products/work , refer AnnexureAattached with this BSR . 42 120 mm
