Tender For Clean Room; 1 PARTITION PANELING WORKS Double skin modular wall panel system made of 0.6 mm thick Precoatedsheet on both sides with PUF as infill of density 40 ± 2 kg/m3, Double tongue and groove joints as per standard manufacturing specification.-50 mm thick PPGI/ PPGIWall panel for coloumn 2 PARTITION PANELING WORKS Double skin modular wall panel system made of 0.6 mm thick Precoatedsheet on both sides with PUF as infill of density 40 ± 2 kg/m3, Double tongue and groove joints as per standard manufacturing specification.-100 mm thick PPGI/ PPGIWall panel for coloumn 3 Wall paneling of PPGI/PPGI of 100 mm thick with 40 mm of glass wool panel, Desnity 100Kg.M3, Non combustable, Penling color as per architect choice. With necessary double door of equal size as per site condition. Fittings complete all. Panel of three side with roof necessary duct cut otu with proper seal to be done as per site for sound insulation. 4 Panel Thickness : 100 mm PPGI/PPGI Wall raiser ( 700 width x depth less than 80 mm) 5 WALKABLE CEILING PANELS PPGI/PPGI -Double skin modular clean room walkable ceiling panels made With 0.6 mm Pre coated sheets on both side with PUF as infill of density of 40 ± 2 Kgs/m3. -50 mm thick PPGI/ PPGI CEILING PANELS 6 CLEANROOM DOORS -50mm thick flush frame made of 1.2 mm thick GPSP powder coated sheet, 0.8 mm thick PU powder coated GPSP sheet with HONEY COMB KRAFT PAPER as infill of 46mm thk shutter suitable for 50mm thk frame, including all the accessories like double glazed veiw glass, hardwares like push plate, kick plate, non concealed door closure. SS D handle, SS ball bearing butt hinges, both side key operated lock & key. Concealed drop seal per leaf and concealed flushbolt for double leaf door etc.- Single Leaf Door - Size 1000 x2100 mm 7 Double Leaf door size 1800mm x 2100 mm 8 Double Leaf door size 2000mm x 2100 mm 9 VIEW PANELS -Double glazed view 5 mm toughned glass with flush design, 50 mm thick flush view panel made of 1 mm thick GI frame with PUF as infill in- between the frame. 10 Coving & Corners -Male & Female R-70 Powder coated coving 11 2D / 3D internal powder coated corner coves 12 External 90 degree powder coated coving 13 Bottom Track for panel 14 Silicon sealent for panel to panel joint 15 Supply, installation of Air shower- Microflow make MFD-AS -1200 Model. Inner dimension- 900x1220x1950 (H), Over Dimension of -1800x1320x2200(H), Cabinet, Platform Stainless Steel-304, of 1 person capacity, GI Powder coated with flush double glazing , hardware like door closure, D handle, ball bearing butt hinches door with vision panel, pre filter - flange type of 90% efficiency, pressure drop -6 to 8 mm, Hepa filter Box type, 00.007 % efficiency, pressure drop of 25 mm of W.c, Adjustablke nozzle of 30mm, As per manufacuter specification ,Control motor by DOL starter, doors by electronmahnectic inter locking, Overload protection, thermal relay,Emergency off- Push button. complete all. consider Micro flow 16 Design , supply, providing of ESD MAT flooring of Homogeneous composition with block conductive layer sandwhich between two antistatic layers. Of BS 2050 /1978IS 3462 /1986 Governing specification. Thickness of the materials 2 mm +/-0.1mm( 0.5mm sandwhich conductive layer), Electrical propertie : Surface resistivity 108 -1010ohms/sq. Decay time: Less than 2 seconds. including copper strip below mat to connec the earth bus complete all. with an thermo welding process complete all. 17 Panels as per technical specifications & schematic diagram. 18 Supply, Installation, Testing and Commissioning of Indoor typeLTSwitchboards, Floor mounting type, Bottom/Top entry. Refer enclosed SLD.Enclosure: Compartmentalized Single front CRCA (Cold rolled Cold Annealed sheet steel) Doors:2mm Body:2mm Gland:3mm covers and partitions:1.6mmIP class for Indoor/IP55 with weather proof enclosure for outdoor Bus bars: Electrolytic grade conductivity as per standard IS 5082Bus bar Material: As per SLD Bus bar joints: Shrouded/TinnedProtection releases: As per SLD (Adjustable over current & short circuit unless otherwise specified)Ics=Icu for all breakersUtilization category: All MCCB/ACBs shall be Cat: A except ACBs for Ltg & raw power input distribution panel shall be with Cat: FORM 4B Loovers: Busbar chamber shall have louvers with fine mesh insideShade: Epoxy powder coated RAL 7032Design: Modular type Cable entry: As per site conditionBus bar insulation: Aluminum bus bars shall be bare with color coding at the ends/Copper shall be bare with color coding at the ends/For Humidified areas the copper bus bars shall be coated with tin. 19 Note: The Panel shall be fully as per the requirement of Electrical Inspectorate/ EB authorities. Auxilliary contactor to be provided along with auto-manual switch where ever required.All MCCB Breakers both Incoming & Outgoing shall have LEDON / OFF / TRIPindications without fail. CTs shall be with dual ratioand cast resin type only. All doors to have double rubber gasket with shutter assembly & door seating frame.All AC feeders will have time delays of 0-60 Seconds. MCCBsof 250A Above willbemicroprocessor basedonly. Any panel if more than 1.5m width should be made in parts each part not exceeding 1.5m. The current density for Aluminum busbars shall be 0.8 only.All UPS outgoing panels shall haveneutral busbars double the size of phase. All MCCBs shall have plug setting from (40or50)-100%.All Lighting / RP and Lift panels shall have ELR for incomer of Prok. Dvs. Make only. All test certificates must be provided immediately after commissioning.SAFETY CERTIFICATE FOR THE PANELS SHALL BE PRODUCED FROM CEIG. All meters shall beDigitaltype only. FRLS PVC copper wires shall be used for control wiring 20 The MCCB should be current limiting type with trip time of less than 10 msec under short circuit conditions. The MCCB should be either 3 or 4 poles as specified in BOQ. MCCB shall comply with the requirements of the relevant standards IS13947 – Part 2/IEC 60947-2 and should have test certificates for Breaking capacities from independent test authorities CPRI / ERDA or any accredited international lab.Important Note : - Breaker discrimination study need to carried out & Breaker/Breaker frames need to be selected accordingly. Switch Board Designation :Main panelsupply, installation, Testing and Commissioning of Main Power Panel floor mounting type, dust and vermin proof by construction of 14 SG CRCA sheets with bolted construction, cable entry & exit provision for bottom/top, powder coated panel, surge arrester (1No) as per tender technical specification and the details mentioned below.METERS with RS 485.INCOMER:- 1 Nos – 315A TM 4P MCCB TPN 36 KA with FD KIT. 1 Set –315/5A CT CL 2, 15VA for metering with MFM Single Source, 1 Nos. –Digital type Ammeter (0-315A) with selector switch, 1 Nos. –Digital typeVoltmeter (0-500V) with selector switch, 1 Sets –LED type RYB indication lamp with control MCBs, 1 Sets –LED type ON/OFF indication lamp with control MCBs. OUTGOING:- 5 Nos - 63A TPN MCCB, 1 Nos - 40A TPN MCCB, 2 Nos-250A TPN MCB,Spare Refer SLDBUS BAR RATING:One set: 400A3phase + Neutral 35KA for 1 sec. AL. bus bars with colour coated heat shrinkable PVC sleeves with DMC/SMC bus bar supports and suitable earth bus. Voltage :415 V Construction :Single Front with Top Cable EntryDimension : To be assessed by ContractorLocation : Refer Electrical Equipment Layout. 21 The MCCB should be current limiting type with trip time of less than 10 msec under short circuit conditions. The MCCB should be either 3 or 4 poles as specified in BOQ. MCCB shall comply with the requirements of the relevant standards IS13947 – Part 2/IEC 60947-2 and should have test certificates for Breaking capacities from independent test authorities CPRI / ERDA or any accredited international lab.Important Note : - Breaker discrimination study need to carried out & Breaker/Breaker frames need to be selected accordingly. Switch Board Designation :CLEAN ROOM PANELsupply, installation, Testing and Commissioning of Clean Room Power Panel floor mounting type, dust and vermin proof by construction of 14 SG CRCA sheets with bolted construction, cable entry & exit provision for bottom/top, powder coated panel, surge arrester (1No) as per tender technical specification and the details mentioned below.METERS with RS 485.INCOMER:- 1 Nos – 250A TM 4P MCCB TPN 36 KA with FD KIT. 1 Set –250/5A CT CL 2, 15VA for metering with MFM Single Source, 1 Nos. –Digital type Ammeter (0-250A) with selector switch, 1 Nos. –Digital typeVoltmeter (0-500V) with selector switch, 1 Sets –LED type RYB indication lamp with control MCBs, 1 Sets –LED type ON/OFF indication lamp with control MCBs. OUTGOING:- 2 Nos - 125A TPN MCCB, 3 Nos-40A TPN MCCB, 3 Nos-25A TPN MCB,Spare Refer SLDBUS BAR RATING:One set: 250A3phase + Neutral 35KA for 1 sec. AL. bus bars with colour coated heat shrinkable PVC sleeves with DMC/SMC bus bar supports and suitable earth bus.Voltage :415 V Construction :Single Front with Top Cable Entry Dimension : To be assessed by ContractorLocation : Refer Electrical Equipment Layout 22 Servo Stablizer 80Kva 3PHASE STABILIZERSupply and Fixing Three phase full automatic compensation AC voltage servo stabilizer is 80kVA capacity, 3 phase 4-line with 175V-265V (phase voltage) / 304V-456V (line voltage) input voltage range, the default output is 3 phase 380V, other voltages are customizable. ±15% tolerance of input range for output voltage above 380V and ±20% of that below 380V. 23 Switch Board Designation : UPS OUTGOING PANELsupply, installation, Testing and Commissioning of Ground Floor Power Panel floor mounting type, dust and vermin proof by construction of 14 SG CRCA sheets with bolted construction, cable entry & exit provision for bottom/top, powder coated panel, surge arrester (1No) as per tender technical specification and the details mentioned below.METERS with RS 485. INCOMER:- 1 Nos – 125A TM TP+2N MCCB 25 KA. 1 Sets –LED type RYB indication lamp with control MCBs,1 Sets –LED type ON/OFF indication lamp with control MCBs.OUTGOING:- 6 Nos - 40A 10 kA TP+2N MCB, Spare Refer SLD BUS BAR RATING:One set: 125A3phase + Double Neutral 25KA for 1 sec. Cu. bus bars with colour coated heat shrinkable PVC sleeves with DMC/SMC bus bar supports and suitable earth bus. Voltage :415 VConstruction :Single Front with Top Cable EntryDimension : To be assessed by Contractor.Location : Refer Electrical Equipment Layout 24 DISTRIBUTION BOARDSLDB - 8 WAY (7 segment) MCB INCOMER DB: Supply, fixing, testing and commissioning of the double door type compartmental Phase segregated 8way MCB DB comprising of the following :INCOMER: 40A TPN MCB 10kA with all necessary connected accessories – 1No.32A DPMCB WITH 32A DPRCBO 30 mA – 3 Nos. as individual phase incomers OUTGOING:Each 32A DP RCBO outgoing consist of 8nos.610 A 10KASP MCB (C-Curve) in a separate compartment with necessary phase segregation as required by the Electrical Inspectorate.With necessary tinned copper busbars, interconnections, separate earth bus, separate neutral bus for each phases.The board shall be powder coated type fixed with concealed system in wall/ fixed in column.The rate shall include necessary connected civil works like chipping, rough plastering etc. 25 UPS - 12 WAY (7 segment) MCB INCOMER DB: Supply, fixing, testing and commissioning of the double door type compartmental Phase segregated 12way MCB DB comprising of the following :INCOMER: 40A 4P MCB 10kA with all necessary connected accessories – 1No.40A DPMCB WITH 40A DPRCBO 30 mA – 3 Nos. as individual phase incomers OUTGOING:Each 40A DP RCBO outgoing consist of 12nos.1620A 10KASP MCB (C-Curve) in a separate compartment with necessary phase segregation as required by the Electrical Inspectorate.With necessary tinned copper busbars, interconnections, separate earth bus, separate neutral bus for each phases.The board shall be powder coated type fixed with concealed system in wall/ fixed in column.The rate shall include necessary connected civil works like chipping, rough plastering etc. 26 LT CABLES & ENDTERMINATIONS For all items in the rate includes necessary connected minor civil works if required and necessary supports as required at site. No extra payment will be made for the sameSupply and Laying of following size PVC/XLPE (FR-LS) insulated outer sheathed (1100 V grade) copper/Aluminum armored & un armored conductor cable partly laid incable tray and partly laid in wall/ ceiling with suitable individual clamps at every 1 mtr interval . Cable tray will be measured and paid separately. Cable Tags to be provided at every 50mtr interval and at either side of the bends.Only for Lighting cables cable tie will be permitted other cables clamps to be provided.,4 Core 150 Sq.mm XLPE Aluminum armored Cable 27 4 Core 120 Sq.mm XLPE Aluminum armored Cable 28 4 Core 95 Sq.mm XLPE Aluminum armored Cable 29 4 Core 25 Sq.mm XLPE Aluminum armored Cable 30 4 Core 16 Sq.mm XLPE Aluminum armored Cable 31 4 Core 6 Sq.mm XLPE Copper armored Cable 32 4 Core 4 Sq.mm XLPE Copper armored Cable 33 3 Core 6 Sq.mm PVC Copper armored Cable 34 3 Core 2.5 Sq.mm PVC Copper Cable 35 3 Core 1.5 Sq.mm PVC Copper Cable 36 1 Core 25 Sq.mm PVC Copper armored Cable 37 1 Core 1.5 Sq.mm PVC Copper Cable 38 1 Core 2.5 Sq.mm PVC Copper Cable 39 LT CABLES & ENDTERMINATIONS For all items in the rate includes necessary connected minor civil works if required and necessary supports as required at site. No extra payment will be made for the sameSupply and Laying of following size PVC/XLPE (FR-LS) insulated outer sheathed (1100 V grade) copper/Aluminum armored & un armored conductor cable partly laid incable tray and partly laid in wall/ ceiling with suitable individual clamps at every 1 mtr interval . Cable tray will be measured and paid separately. Cable Tags to be provided at every 50mtr interval and at either side of the bends.Only for Lighting cables cable tie will be permitted other cables clamps to be provided., 4 Core 50 Sq.mm XLPE Aluminum armored Cable 40 4 Core 35 Sq.mm XLPE Aluminum armored Cable 41 Supply, Fixing of Termination kit(Glands & lugs) of the following size cables with suitable double compression glands with suitable crimping socket. The rate shall be inclusive of Gland Earthing Plate Prefabricated as per Gland Size with provision for connecting Cu.SWG and Cable Tags should be engraved type for all I/C,O.G& lighting Circuits consider Dowells / Comet (copper sockets for copper cables and Alu. Sockets for alum. Cable)4 Core 150 Sq.mm XLPE Aluminum armored Cable. 42 4 Core 120 Sq.mm XLPE Aluminum armored Cable 43 4 Core 95 Sq.mm XLPE Aluminum armored Cable 44 4 Core 25 Sq.mm XLPE Aluminum armored Cable 45 4 Core 16 Sq.mm XLPE Aluminum armored Cable 46 4 Core 6 Sq.mm XLPE Copper armored Cable 47 4 Core 4 Sq.mm XLPE Copper armored Cable 48 3 Core 6 Sq.mm PVC Copper armored Cable 49 1 Core 25 Sq.mm PVC Copper armored Cable 50 Supply, Fixing of Termination kit(Glands & lugs) of the following size cables with suitable double compression glands with suitable crimping socket. The rate shall be inclusive of Gland Earthing Plate Prefabricated as per Gland Size with provision for connecting Cu.SWG and Cable Tags should be engraved type for all I/C,O.G& lighting Circuits (copper sockets for copper cables and Alu. Sockets for alum. Cable) 4 Core 50 Sq.mm XLPE Aluminum armored Cable 51 4 Core 35 Sq.mm XLPE Aluminum armored Cable 52 WIRING - CIRCUIT CUM POINT WIRINGThe rates for all point wiring items shall also includesupplying and fixing of the Conduits,conduitspecials, bushes and other fittings,Approved GI saddles and grouting thesame for exposed conduit work,2 mm thick Outlet boxes and junction box,All fixing accessories such as clips, brass screws etc,Allwork & materials necessary for wiring a point circuit of anylengthfromtheFinal DistributionBoardto connectorviaswitch and shall include thecircuitwiring also except where identified. 53 Primary Light / Fan Point Wiring: Supply, wiring, connecting& commissioning of 3Runs1.5 Sq.mm. (Ph, Neutral & Earth) PVC insulated multistrandedHR-FRLSH-LFcopper wires in 1.8mm thick MS conduits fixed on ceiling partly and1.8 mm thick PVC conduit concealed in the wall partly with necessary clamps, screws, etc., as required as per the site condition including supplying and fixing of modular 6A One way switch along with molded front plate in GI anodized manufacturers mounting box-Flat switches with indication fixed flush with the wall complete with all accessories including 3 plate ceiling rose.NOTE: Above false ceiling when it is open wiring it should be of MS conduit 54 Lighting Circuit Mains: Supply and laying of 3 Runs2.5 Sq.mm. (Ph, Neutral & Earth) PVC insulated multistrandedHR-FRLSH-LFcopper wires in 1.8mm thick MS conduits fixed on ceiling partly and1.8 mm thick PVC conduit concealed in the wall partly with necessary clamps, screws, etc., as required as per the site condition., from LDB to Lighting Switch Boards and MCB to First Light Point. 55 SOCKETS Supply, Installation, testing and commissioning of 1nos 6/16AUniversal switched socket( UPS) and 1nos 16A switches and withmolded frontplate, GIanodized enclosure, and mounting box in the wall(concealed/open)andother associated accessories including chasing embeddingrough plastering as required as per the site conditions forpower points. 56 Supply & Laying of 2R 4 sq.mm and 1R 2.5 Sq.mm. PVC insulated FRLS multistranded cu wires 20mm dia 2 mm thick MS conduit with all accessories as reqd. (From DB to 6/16A Power Sockets / 20A Metal clad plug & sockets.). 57 Cat6 RJ45-RJ45 UTP Patch Cords, color matched, Yellow - Workstation end, 7 ft, Data-1 58 2-port Faceplate 59 4-pair, Cat6 UTP Cable, roll of 305m, LSZH 60 Cat6 24-port Unloaded Angled Jack Panel, 1U 61 Cat6 UTP Information Outlet for Jackpanel end 62 LIGHT FITTINGSSupply, Fixing, testing and commissioning of square type Recessed mounted LED luminaire 42 W (W)600x600 with all necessary accessories suitable supports, screws, etc. from ceiling. Local make. As per Architect and consultant approval. As per Architect and consultant approval 63 EARTHING Supply, installing, testing and commissioning of maintenance free earth pipe of 3 mtr long T50 mm dia dual G.I pipe with flat buried in ground with back filling compound in an earth pit of 450 x 450 x 3000mm mixed with sand in alternate layers of 150mm each up to a height of 2550mm from bottom. The pipe shall have provision for connecting earth flats / wires. A masonry structure of wall thickness of not less than 230mm shall be constructed to a depth of 450mm and heavy duty SFRC cover shall be used to cover the pit. 64 Supply, Installation, testing and commissioning of earth plate of size 600 x 600 x 3mmcopper plate earth electrode at a depth 3000 mm in an earth pit of 450 x 450 x 350mm filled with salt and charcoal mixed with sand in alternate layers of 150mm each up to a height of 3000mm from bottom. Two copper flats of size 25 x 3 mm shall be braced to this copper plate throughout the overlapping length with the copper plate and brought to the surface of the earth pit. This plate shall have provision for connecting wires or flats as the case may be. A suitable size of 25/ 38mm dia GI pipe shall be provided up to bottom of the earth pit. This GI pipe shall have provision for watering through a funnel. A masonrystructure of wall thickness of not less than 230mm shall be constructed to a depth of 450mm and heavy duty SFRC cover shall be used to cover the pit. 65 Supply andlaying of following copper flats laid in open / buried underground / concealed manner withnecessary clamps, SMC insulators, screws, interlinks etc. for earthing . 50X10 mm GI . Flat for panel cable tray Body earthing 66 25X6mm GI . Flat for panel cable tray Body earthing 67 Providing and fixing 4.00 mm dia copper wire on surface or in recess for loop earthing as required 68 8 SWG Cu. Wire for DBs earthing 69 25X6mm Cu Flat forearthing 70 SECTION-A : UPS / INVERTER SYSTEMSupply, installation, testing and commissioning of 3 kVA Inverter system with single phase input and single phase output with Battery stand complete all necessary accessories and tools as required as per site condition. Make : Schenider , Socomec 71 Supply, installation, testing and commissioning of 3x25KVAonline modular UPS System Three phase input & Three phase output, 50 Hz, 415 V complete. The UPS shall be microproccesor based online with IGBT based convertors (Rectifier & Inverter) and with automatic static by pass.The UPS system shall be provided with SMF batteries (including all the necessary accessories like racks/cabinets, interconnecting links/cables, battery circuit breaker etc.) with 20 minutes back up for each UPS, and communication interface. Quoted rates should be inclusive of Base Frame for the UPS with height of 300/450mm, Load testing (resistive load bank) for four hours/UPS with all necessary items. Supply, Installation testing and commissioning of 1No. of 3 Phase 75KVA UPS (0.99 IPF & <3% THDi) along with SNMP & Modbus card for the above said combination and all as per the enclosed SLD and specification mentioned above. (The rate shall also be inclusive of Remote display and alarm module for UPS failure notification with required cabling and accessories etc.)Supply, Installation testing and commissioning of batteries for 30 mins back up at 75KVAfull load including neceessary accessories like interconnecting cables between batteries ,interconnecting cables between battery bank and UPS and all as per technical specification. specification.Note : Vendor to submit Battery calculation sheet with battery catalogue. The rate shall inclusive of suitable battery circuit breaker with enclosure etc. Supply and installation of battery Rack for the above said batteries with all required accessories. (battery rack should be suitable to accommodate the batteries which is having 30minutes back up for 60KVA load) 72 Supply, Lifitng , Positioning , Installation, Testing and Commissioning Air cooled Inverter modular Chiller with Dual Circuit , EEV Precise Electronic Expansion valve, High efficiency PlateHeat Exchanger stainless steel plate, low water pressure drop, Smart control with touch screen for heating and cooling system, High Precision stepless energy modulation trane variable frequency unit, High efficiency fan design, Refrigerant R410A, Cooling capacity 130KW, Power input -38.1, Cooling 7DegreeC / 12 Degree C, COP(AHRI)- 3.41, IPLV-4.81, Compressor -2 Nos, Air flow- 23500x2 Nos, Water flow rate- 22.4 Cum/Hr consider Trane., Blue star, Samsung with necessary control panel isolator spring, complete all. 73 CHILLED WATER Primary PUMPS Supply and install of Design envelope close coupled vertical in-line pump in-built VFD with logic controller. Series Design Envelope Sensorless The pumps shall be radially split, single stage centrifugal type with Bronze fitted casing with equal size suction and discharge flanges and having separate tapped flush line and pressure gauge connections,dynamically balanced Bronze impeller, stainless steel shaft lower carbon throttle bushing, outside balanced type mechanical seal with carbon rotating face, Silicone carbide stationary seat Viton secondary seal.The pump motor shall be suitable for 415V+/- 10% Volts, 50 +/- 5% Hz, +/- 10% combined voltage and frequency variation, 3 phase AC power supply. The squirrel cage induction type, P base with TEFC enclosure ansd shall be connected the pump through a high tensile Aluminum slit type spacercoupling to permit servicing of the mechanical seal without disturbing pump, motor or electrical wiringconsiderKSB, Armstorng, Grundfos. Coupling shall be protected by a motor. Flow Rate GPM 100( 2 Working + 1 Standby ) of 32m head. 74 CHILLD WATER SYSTEM AHU Supply, Installation, Testing and Commissioning of vertical floor mounted double Skin AHUs Withmm Sand witched PUF Insulation,top discharge Fan with TEFCmotor, 12 row chilled water coil,pre filter section with filters of 90% efficiency down to 10 u,Limit Switch, Emergency Light, Guard for Inspection Door, Commissioning filters set, outlet damper, etc. of the following capacities with VFD starter panel complete all. including vibration pad etc.Extruded Aluminum Aero foil blade low leakage manual Fresh air damper. Flange type washable pre filter 10 micron EU4 Grade at Fresh air inlet. Pre Filter Section Flange type washable pre filter 10 micron EU4 Grade at Fresh air inlet. Cooling Coil Section8 Row Deep CHW Type coil (Cu Tube & Al fins). To achieve the 22 Degree If any changes coil row to be increased. SS 304 Insulated drain pan with Nitrile Rubber Insulation. BLOWER SECTION EC Fan top dischargeBLEED FILTER SECTION Flange type washable bleed filter 3 micron EU7 Grade at Bleed air outlet with Extruded Aluminum Aero foil blade low leakge manual bleed air damper.FINE FILTER SECTION . Flange Type washable Fine filter 3 micron EU7 Grade with frame. consider CVR Aircon, Air Prism tech, Thermoflex SUPPLY SECTION WITHExtruded Aluminum Aero foil manual volume control damper at supply & Return air outletDuct mounted heater .Magnehelic gauges for measuring differential pressure across AHU filters. Silicon tubes, necessary fixing accessories , screws etc. To avoid vibration on floor vibration isolation should be provided. classified area- 100000 class- 22 degree c , 50% RHAHU Capacity - 8000 cfm Fan static pressure in mm of wc-100Cooling capacity - 13.0 TR 75 Duct mounted heaters Supply, Installation, testing and commissioning of Duct mounted heaters with thyristor control. Cost shall be including of control panel with necessary temperature and RH sensor to control the heater complete all. Etc.-20 KW heaters( Can be spited as per required) for each units 76 AIR CURTAINSAir Curtains with wall mounted type, robust construction, powder coated finish, Aluminum impellers with low noise forward curved blades, adjustable louvers, vibration free operation, pre-lubricated both side sealed ball bearings for smooth running of Air curtain. The Air curtains are should be interlocked with door limit switch.Size: ( 2000Lx300Dx300H) 77 Size: ( 1000Lx300Dx300H ) 78 FRESH AIR UNITS Supply & Installation of Modular type Floor mounted Double skin FRESH AIR FILTER MODULES made of 25+/-2 puf (40±2 KG CFC FREE PUFFF) insulated panel with 0.63mm GI inner & 0.63mm pre coated GI outer skin. It comprising of filters section with flange type 20 micron filters down to 80% efficiency, consider Kruger ,Greenheck, Carryaire.KRUGER NICOTHRA, higher quality DIDW BLOWER with CG /Higher make non FLP IE-3 motor. Aluminum aero foil design volume control damper with operating knob handle.-5000 CFM. 79 VENTILATION AIR UNITSSupply & Installation of Modular type Floor Mounted Double skin ventilation AIR FAN MODULES made of 25+/-2 puf (40±2 KG CFC FREE PUFFF) insulated panels with 0.63mm GI inner & 0.63mm pre coated GI outer skin. KRUGER/NICOTHRA / Higher Quality MAKE DIDW BLOWER with CG /Higher Quality make non FLP IE-3 motor, consider Kruger ,Greenheck, Carryaire.Aluminum aero foil design volume control damper with operating knob handle.-4000 CFM. 80 AIR DISTRIBUTION SYSTEM Supply, installing, testing and commissioning of following items as specified and shown on the drawing for complete and satisfactory operation and control and to local authorities approval. Air distribution system consists of factory fabricated sheet metal rectangular ducting with reinforcement / stiffeners (manufactured through computer aided machine which has automatic provision for plasma cutting for the profiles and for auto folding) with TDF /TDC flanges, nuts and bolts, corners, clipsetc with suspenders with Gripple /Zip Clip cables, complete as per specification. consider Cosmic , Western air duct , Sreevinus The ducts shall be fabricated as per SMACNA standards. 18G thick GSS ducting– factory fabricated . 81 20G thick GSS ducting – factory fabricated 82 22G thick GSS ducting – factory fabricated 83 24G thick GSS ducting – factory fabricated 84 Supply, fabricating and erecting structure steel of make TATA/SAIL shall be confirm to IS:2062 along with test certificate as per specification including transporting, straightening, cleaning, fabricating and erecting various structures in position for ducting support, applying two coats of zinc chromate primer of ICI, Asain make or equivalent, with rubber gasket between support & duct as per specifications and drawings and as directed by the Engineer-in-Charge client /consultant. 85 Supply and erection of Nitrile rubber Insulation of Supply air duct with 19mm thick Armasound cross linked polyethylene foamed insulationwith aluminum foil thickness class-1, temperature range from -10ºC to +85ºC, Class 1 fire category and as per specification.- Return air duct 86 Supply and erection of Nitrile rubberInsulation of supply air duct with13mm thick, FM approved cross linked polyethylene foamed insulationwith aluminum foil thickness class-1, temperature range from -10ºC to +85ºC, Class 1 fire category and as per specification. 87 Supply and fixing of Spigot damper shall be installed from take off collar to diffuser plelum boxes(low leakage) consider Cosmic, Western air duct , Sreevinus,made out of 1.6mm galvanized sheet steel frame and blades of 1.0mm galvanized steel with suitable links. 250mm dia 88 100mm dia 89 Supply and installation of Flexible duct connections between main duct and diffuser plenums, Consider Cosmic , Western air duct , Sreevinus, shall be 25mm thick fiber glass pre-insulated, single ply / multiply Aluminum construction and with multiple layers of polyester film glass fiber covered with mechanical lock sheets/ Aluminum laminated jackets-Fire resistant complete with Pre-fabricated and powder coated Aluminum angle frame mounting brackets and supports.250mm dia. 90 Supply and installation of Powder coated extruded Aluminum linear grills for supply air grills Consider Cosmic , Western air duct , Sreevinus .The rate shall inclusive of Aluminum with collar damper, necessary fixing and supporting arrangement for the grilles. 91 Supply and installation of Powder coated extruded Aluminum linear grills for return air grills consider Cosmic , Western air duct , Sreevinus.The rate shall inclusive of Aluminum with out collar damper, necessary fixing and supporting arrangement for the grilles. 92 Supply and installation of GI volume controldamper, (low leakage) made out of 1.4mm thick galvanized sheet steel frame and opposed blades of 1.4mm galvanized steel with suitable links, handles, levers and quadrants for manual control of volume of air flow and for proper balancing of air distribution system consider Cosmic , Western air duct , Sreevinus. Rectangular type VCD -for future provision classified room damper to be provided. 93 Supply, installation of 4 way diffusers for Return air of neck size 550x550 94 SupplyFabrication , and erectionofDouble canvas connection made out of fire retardent canvas cloth with Zip required necessary fixing arrangements including nuts & bolts Etc 95 Terminal HEPA Filter Module (For ISO-7 & ISO-8 areas) Terminal HEPA filter module of GI powder coated sheet construction with volume control damper (shall be operated from the clean room), DOP test port, Mini-pleat HEPA filters with 99.97% efficiency, swirl type air diffusers at terminal level .HEPA Filter Size: 600 x 600mm / each up to 1000cfm 96 Supply and Fixing -UL 555 listed Moto raisedFire damper with 300mm sleeveDampers G.I.16G. The fire dampers of atleast 2 Hours fire rating with angle frame (on both sides of wall) and multi leaf dampers out of 18G with cross bush.The dampers to signal accidental closure through built in limit switch. Include for hard wiring between starter and Limit switch, including necessary Bolt, nuts & supports. 97 Supply, installation, testing and commissioning with belmo activator with necessary cables , control panel, to connect with AHU starter panel to control the fire mode. 98 Supply, laying & termination of 3C x 1.5Sq.mm power cabling between 230V single phase power socket to Actuator with necessary supports & clamps. 99 Supply & fixing of 16G M.S.Conduit for cable laid between actuator to AHU panel 100 MS PIPING Interconnecting MS with c class pipe work duly insulated with elastomeric nitrile rubber typetubular insulation as per specifications .All piping inside the room shall be properly supported with hanger.MS supports for piping & cables, using angles, channels, Tees, flats, etc should be considered as part of scope.All MS supports shall be given a coat of red-oxide primer and two coats of synthetic enamel paint of approved colour. 100 mm dia 101 80 mm dia 102 65 mm dia 103 Supply, installation of nitrile rubber insulation with Aluminum cladding of 26 Gauge complete all. 104 DUAL PLATE CHECK VALVES :( NRV )Supply, installation, testing & commissioning ofdual plate check valves, wafer type sleep-on construction.The valve bodyshall be cast iron as per IS 210 Gr. FG 220. The valve disk shall be aluminum - bronze plate, SS 316 inch pins & pins and springs rubber seal and should be rated for a pressure rating of ANSI 150and complete with with 30 mm thick PUFwithAluminum claddingthickness of 22G as per specification. 50 mm dia 105 Y-TYPE STRAINER :Supply, Installation, Testing and Commissioning ofY – Strainers CI fabricatedcomplete with SS - 304 perforated sheet basket having 3 mm perforated hole, PN-16 pressure rating body,Tabel-E flanged endsand duly insulated as per piping and specs.65 mm dia 106 BUTTERFLY VALVES : Supply, installation, testing & commissioning of Wafer type Butterfly valves with PN 16 pressure rating, Cast iron body , EPDM Seal, Stainless Steel 416 Shaft material, Nylon coated ductile iron lever lock handle and confirming to IS:13095, complete with companion slip on flanges as per BS10, nuts, bolts and gaskets as required.with 30 mm thick PUFwithAluminum claddingthickness of 22G.50mm Dia 107 65mm Dia 108 PRESSURE INDIPENDENT BALANCING AND CONTROL VALVE - PIBCV:Supply, Installation, Testing & CommissioningofPressure independent balancing cum flow control valve PN16, Cast Iron body with flanged end with modulating type electronic actuator, solid state temperature sensor and controller, power and control wiring, power supply unit etc. consider Donfos / Honeywell / Siemens.The valve actuator and sensor shall be IBMS compatible. with 30 mm thick PUFwithAluminum claddingthickness of 22G as per specification 80 mm dia . 109 PRESSURE GAUGES : Supply, Installation, Testing and Commissioning ofdial type pressure gauges made of Stainless steel with range selected so that normal operation is near to middle of the scale, consider Wari/ H guru.Syphons and cocks to be provided along with SS snubber. 110 DIAL TYPE THERMOMETERS : Supply, Installation, Testing and Commissioning ofdial type Dial type Thermometers of 100 mm dia shall be of mercury in steel type with range suitable for the temperature services.It should be installed in the thermowells as explained in the tender specifications.. 111 DRAIN VALVE :Supply, Installation, Testing and Commissioning of Ball Valve for drain with insulation. Nipple and dummy to be fixed after the gate valve of size 25 mm NB. 112 AUTO AIR VENT VALVES : Auto Air valves to beprovided at all high points in the piping system for venting. Valves shall be of the double float type with G.Mbody, vulcanite balls, rubber seating, etc. of 20 mm NB and shall be associated with an equal size gate valve with rising spindle. 113 Ball VALVES : G.Mbody, vulcanite balls, rubber seating, etc. offollowing size inmm NB and shall be associated50mm Dia. 114 25mm Dia 115 Leakage test for DuctingAll medium and high pressure ductwork at classified and unclassified area shall be seal class A and be leak tested as per IS-655.2006 leak test method Class-6 (rectangular duct) & soap solution.This has to be carried out through third party agency not the vendor. 116 Acceptance criteria for all classified area ducting (ISO-7): Rate of air leakage not to exceed 0.1% duct vol/min at 1000 Pa (4 in. w.g.) minimum test pressure. All instruments should be appropriately calibrated by an accredited laboratory. 117 Acceptance criteria for all classified area ducting (ISO-7): Rate of air leakage not to exceed 0.2% duct vol/min at 500 Pa (2 in. w.g.) minimum test pressure. All instruments should be appropriately calibrated by an accredited laboratory. 118 VALIDATION & DOCUMENTATION Validation including DQ, IQ, OQ & PQ protocols and certificates of all manufactured items, duct. Validation should include minimum following tests:- i) Air quantity, Air flow velocity and ACPH calculation ii) Pressure balancing iii) Filter leak test iv) Particle count test v) Recovery test vi) Air flow pattern vii) Temperature & RH monitoring for 3 days by data logger. Validation should be conduct for all three seasons (Three times / year) Immediately after commissioning, one validation after 6 months of system running and final validation at the end of guarantee period.Testing, adjusting, balancing, reporting and documentation of air distribution system carroed out through a third party commissioning agent. 119 Testing, adjusting, balancing, reporting and documentation of air distribution system carroed out through a third party commissioning agent. 120 FIRE EXITINGUISGHERS:- Portable ceiling mounted clean agent fire extinguishers manufactured as per IS with ISI marked suitable for wall mounting / floor mounting / trolley types with all accessories. -10kg with necessary ceiling mounted brackets up to the ceiling height maximum of 1200mm as per site condition, consider Safex, Ceasfire, Minimax. 121 4.5 kg. capacity carbon di-oxide fire extinguishers with wall mounting bracket 122 SITC OF SIGNAGE SYSTEM -FIRE EXIT - SINGLE SIDE 123 DIRECTIONAL EMERGENCY EXIT (AUTOGLOW SIGNAGE) - DOUBLE SIDE Make : Prolight 124 EXTINGUISHER Signages - Autoglow, with suspension chains (Autoglo signages, size 150 x 300) - double side 125 MCP Signages - Autoglow, with suspension chains (Autoglo signages, size 150 x 300 - double side 126 Fire Evacuation Route Map as per following specification Evacuation plan shall be glow in dark. A3 size with 5mm thick rear & 3mm thick front acrylic cover including wall mount supports. 127 ADDRESSABLE FIRE ALRM SYSTEM -Supply, Installation, testing & commissioning of 2 Loop Addressable Fire Alarm Control Panel - Total 640 Devices per loop 159 detectors/ 159 modular combination, consider Edwards Honeywell, Ravell 128 Supply, Installation, Testing and Commissioning ofAnalog Addressable Photo Electric Smoke Detector above with necessary base box complete all. 129 Supply, Installation, Testing and Commissioning ofAnalog Addressable Photo Electric Smoke Detector below with necessary complete all. 130 Supply, Installation, Testing and Commissioning ofResponse Indicators. 131 Supply, Installation, Testing and Commissioning of Addressable Manual Pull Station . 132 Supply, Installation, Testing and Commissioning ofSounder Cum Strobe . 133 Supply, Installation, Testing and Commissioning ofAddressable Short Circuit Isolator Module 134 Supply, Installation, Testing and Commissioning ofAddressable Control Module. 135 Supply, Installation, Testing and Commissioning ofAddressable Monitor Module . 136 Supply, Installation, Testing and Commissioning ofJunction Box. 137 Supply & Laying of 2C X 1.5 Sq.mm Shielded Copper armored Cable, including clamps, fixing accessories complete all. 138 Supply & Laying of 4C X 1.5 Sq.mm Shielded Copper armored Cable,including clamps, fixing accessories complete all. 139 Supply, Installation, Testing and Commissioning of power supply unit 140 4 reader controller with cabinet and power supply backup. as per specification. 141 Multitech T15 reader 142 Supply, Installation, Testing and Commissioning of surface / flush mounted (as required at site) Magnetic Contact (Door position sensor)for access controlled doors as per the tender specification. 143 Supply, Installation, Testing and Commissioning of exit switch & accessories with 2.5mm thick SS front plateas per specification suitable for mounting on metal surface/metal frames or wooden frames wall or as required based on site conditions including all accessories. 144 Supply, Installation, Testing and Commissioning of Buzzerfor access controlleddoors as specified inthe Tender Specifications 145 Supply installation, testing, commissioning of EDR (EMERGENCY BREAK GLASS) 146 Supply andlaying of 4 core 1.0 Sq mm Un armored Shielded FRLS, Multistranded Copper Conductor, PVC sheathed Cable for connecting controller to Lock & door position sensors, Buzzer,BGU,Pushbutton as per the tender specificationsRate shall inclusive of 2mm thick suitable dia FRLS PVC conduits with ,JBs in wall, columns, ceiling etc., including associated civil works. 147 Supply andlaying of 8 corex 1 Sq mm Un armored Shielded FRLS, Multistranded Copper Conductor, PVC sheathed Cable for connecting controller toreaders as per the tender specificationsRate shall inclusive of 2mm thick suitable dia FRLS PVC conduits with ,JBs in wall, columns, ceiling etc., including associated civil works. 148 Supply andlaying of 2 corex 1 Sq mm Un armored Shielded FRLS, Multistanded Copper Conductor, PVC sheathed Cable Rate shall inclusive of 2mm thick suitable dia FRLS PVC conduits with ,JBs in wall, columns, ceiling etc., including associated civil works. (conduits & cables - blue color) 149 Supply andlaying of MS Powder coated Trunking 150 x 50 mm x 2mm with cover &fixing suppports etc as required 150 Supply andlaying ofCAT6 cable in PVC FRLS Conduits (this item inclusive of necessary patch cords,I/Os& terminations ) - for connecting Controller/Reader with IP switch 151 Supply, Installation, Testing and Commissioning ofLocal scare alarm with required wiring between LCA & door contacts (For fire exit doors). 152 VIDEO SERVILANCE SYSTEM - Supply, installation, testing and commissinoning of, 5 Megapixel low light power over -coax(PoC),Dome type HD Output, up to 720 P resolution, Low illumination, 3.6mm lenss, tru day / Night , OSD menu,Smart IR, Up to 40 m IR Distance, necessary suports, complete all.consider Hivision, Dohua, Honeywell. 153 Supply & Installation of Network Video Recorder with 8 HDDs Storage Capacity, 32-Channel Video, Client Licenses, & supports H.264 Compression, Real time Surveillance, The data should be stored 90 days (Hard disk to calculation report to be submitted). -8 TBHard disk which ever is to be check 154 Supply, installation, testing and commissioning of 42 Inches HD LED Television (TV)/Moniterwith Resolution: 1366 x 768 Pixels and 2 HDMI out put. With necessary power cable complete all. 155 Supply, installation , testing and commissioning of PYE swith ( Power on Ethernet) with necessary arrangement complete all. 156 Supply, installation of Cat 6 cable with 25 mm PVC conduit with necessary L, bend, flexible conduit , clamps complete all. 157 Supply and laying of 2Cx 1.0 Sq.mm FRLS cable with suitable accessories etc. 158 Supply and fixing of power supply unit complete all. 159 PLUMBING & SANITARY WORKS: Supply, fixing of 15mm dia Sensor Pillar cock with necessary flanges suitable for under counter wash Basin . Jaquar Make - SNR- CHR 51011 160 INTERNAL WATER SUPPLY -Supply and installation testing and commissioning ofpipe CPCV SDR-11 as per IS 15778including fittings, supports, clamping ,flow indication colour band ,pipe name marking etc complete in all respects. Including wall chasing and finishing the wall in good condition as per original complete all. -20 NB 161 Supply, erection, testing and commissioning of CPVC valve of the following sizes including nipple etc complete in all respects of following sizes. -20 NB 162 Supply, installation of digital type water meter with necessary fixingaccessories complete all. -32 mm dia 163 INTERNAL DRAINAGE SOIL AND WASTE PIPES , INTERNAL- Supplying and laying P.V.C Pipes of 6kg class ofIS:4985 - 2000and P.V.C.Pipe specials of cutting to required length, Erectionpipe specials along with P.V.C.Pipe, Making ring seal couplers to join the pipe and pipe specials. 110mm dia, using internal and external including excavation and complete all. with necessary wall clamps.Internal & External - 110 mm dia pipe -6 kg/cm2 164 75 mm dia pipe - 6 Kg /Cm2 165 50mm dia pipe- 6kg/cm2 166 supply installation of floor drain fabricated as per site condition 167 LIGHT FITTINGSSupply, Fixing, testing and commissioning of LED luminaire 28 W Linear Suspended light fitting with all necessary accessories suitable supports, screws, etc. from ceiling. Local make. As per Architect and consultant approval. As per Architect and consultant approval 168 LIGHT FITTINGSSupply, Fixing, testing and commissioning of LED luminaire 20 W Linear Suspended light fitting with all necessary accessories suitable supports, screws, etc. from ceiling. Local make. As per Architect and consultant approval. As per Architect and consultant approval 169 LIGHT FITTINGSSupply, Fixing, testing and commissioning of surface mounted type LED luminaire 15 Wlight fitting with all necessary accessories suitable supports, screws, etc. from ceiling. Local make. As per Architect and consultant approval. As per Architect and consultant approval 170 Supply, Installation testing and commissioning of 1No. of 3 Phase 10 KVA UPS (0.99 IPF & <3% THDi) along with SNMP & Modbus card for the above said combination and all as per the enclosed SLD and specification mentioned above. (The rate shall also be inclusive of Remote display and alarm module for UPS failure notification with required cabling and accessories etc.)Note : Vendor to submit filled compliance for both specification sheet & Data sheet . Supply, Installation testing and commissioning of batterries for 15 mins back up at 10 KVAfull load including neceessary accessories like interconnecting cables between batteries ,interconnecting cables between batterry bank and UPS and all as per technical specification. specification.Note : Vendor to submit Battery calculation sheet with battery catalogue. The rate shall inclusive of suitable battery circuit breaker with enclosure etc. Supply and installation of battery& Rack for the above said batteries with all required accessories. (Each set of battery rack should be suitable to accommodate the batteries which is having 30minutes back up for 10 KVA load). 171 Supply, installation, testing and commissioning of BACNet compatible Ultrasonic BTU meter as per the system requirements for tenant billing. 100 mm dai 172 80 mm dia 173 65 mm dia 174 Supply, Installation, testing and commissioning of Control panel for above BTU meters to control the PIBCV with necessary wiring complete all. 175 Supply, instalaltion of Thermowell of ss as per requirement with insert type temperature sensor complete all. 176 Supply and installation of Flexible duct connections between main duct and diffuser plenums shall be 25mm thick fiber glass pre-insulated, single ply / multiply Aluminum construction and with multiple layers of polyester film glass fiber covered with mechanical lock sheets/ Aluminum laminated jackets-Fire resistant complete with Pre-fabricated and powder coated Aluminum angle frame mounting brackets and supports. 100mm dia 177 Air terminals : Supply & installation of Terminal module of 16/18 G GI powder coated material, leak proof construction with grill fixing provision, duct connection provision, fixing hold fastener, and . Gear Type Damper operating knob provision should be bottom. Module size: 680 x 680mm or MFD Std. but Suitable for 610 x 610 x 300 / 150 deep 178 Module size: 540 x 540mm or MFD Std. but Suitable for 450 x 450 x 300 / 150 deep 179 SIZE :450 x 450 x 300 / 150 deep 180 SUPPLY AIR GRILLS : Grill size: 745 x 745 mm or MFD Std. 181 Grill size: 600 x 600 mm or MFD Std. 182 Supply grill for IOT Control air vent system for the cleanroom to monitor and control temperature and RH, via mobile or desktop application, damper with neceeary activator, control cabling, as per client requirement. Including conduit clamps complete all. 183 Supply, installation, testing and commissioning of control panel for the above with necessary controller for automatic and manual both options complete all. 184 RETURN AIR MODULES : Supply & installation of Raiser module of 16/18 G GI powder coatedmaterial, leak proof construction with grill fixing provision, duct connection provision, fixing hold fastener, and . Gear Type Damper operating knob to Control The Air -Grill Module Size : 540 x 540 x150 mm 185 RETURN AIR RISER GRILLS : RETURN/EXHAUST Air RISER mounted module grills made of SS-304 Mirror polished in front (180 grit) in 16 G Perforatedgrills fixing to the Terminal module ( Grills fixing blind bush suitable to M-6, SS-304 doom bolts). SS 304 grill For Raisers (as per drawing) 186 SS 304grill For Grill Modules 187 RETURN AIR RISER FILTERS: Return/ExhaustAir False ceiling mounted Terminal filters made of 16G GI Powder coated filter Box with flange type casing and 10micron down to 90% efficiency. Filter media shall be SNPF [WASHABLE] -700 x 450 x 20 MM 10 Micron filters and control damper (as per dwg) 188 Supply, Installation, Testing & Commissioning of Piping system with SS 316L confirming to ASTM A 269, Internally electropolished to 10 Ra micro-inch surface finish and ends capped, orbitally robotic welded along the circumferance, properly colour coded as per IS standard with following diameterand wall thickness as noted below with flow arrow, service metal band and colour stickers as per IS standards. Approved make: Sandvik/Sumitomo. 8.0 MM for compressed air as per client requirement and layout. 189 Supply, installation, testing and comissioning ofBall Valvewith Ferrule tube fittingsEnd connection-Swage lock Class- 150#Ball construction- Single Piece, Body- SS316LBall - SS 316LApproved Make: Swagelok -8 mm 190 Supply, installation, Calibrated, and commissioning of SS Buordon type pressure gauge with100 mm dial dia, syphone tube, needle valve and the scale range 0-20 bar. 191 Supply, Installation of 40 NB Digital vertex type flow and consumption meter for Compressed air application. Max flow 124 CFM at 8.5 bar. 192 Supply, Installation of following size of GIrubber line Split clamp. - 8.0 MM 193 Supply, Installation ofGI slotted C - Channel 40 x50x40 2mm thick for compressed Air pipe support. 194 Warranty for all the above items.
