Tender For Due To Increase In Power Supply In The Authority Office, Lt Installation And Cable Work - SITC of IP-42 and general construction confirming to IS:8623 : 1993, wall/ free standing floor mounted dust and vermin proof compartmentalisedcubical panel as specifications andOther parameters requiredas per point (a) ,(b), (c),(d), (e), (f), (g), (h) as below:-(a)Thickness of CRCA sheet shallbe 2.0 mm,cable alley compartments having concealed hinged type doors with key type lock with / withoutdetachable extension type structure. Removable 3 mm. thick sheet steel gland plates with appropriate size of knockouts for cables shall be provided.(b)complete panel shall undergo a process of degreasing, Water rinsing, Activation, derusting,pickling in acid bath, phosphatising & shall be subjected to nine tank process and then Powder coated with approved shade of minimum 70 microns on both side of panel.The panel having PE foam/ Neoprene rubber gasket of not less than 3mm thickness ,required hardware , concealed hinged door with key type locking arrangement for equipment/switchgear earthed with 2.5 sq.mm braided copper wire.[c)Interconnection between bus bar and switchgears /cable shall be rigidly supported and made out by flexible copper wires (up to 63 amp ) and by solid bus bar(>63 amp ) . control wiring will be carried out with 1.5 Sq.mm, Earth wire with 2.5 Sq.mm and CT with 2.5 sq.mm flexible copper wire only.All joints / interconnections of copper bus bar shall be dully tinned . Clearance between main bus bar and risers / metal parts shall be at least 10 mm additional to width of bus bar Bus bar is insulated by Heat Shrinkable sleeves . Earth and Neutral bus bar shall be half of the size of phase bus bar. ( Cost of Bus bar/ Flexible wire for Interconnection between Main busbar and Switchgearis to be Paid Extra )(d)Wiring between components within switchgear and Incoming / outgoing cableshall be done through the terminal block only. Direct connection shall not be permitted. Each terminal block shall be one piece moulded, barrier type, 650 volt grade, complete with washers, heads, studs with two nuts and identification strips and shall have adequate continuous current rating. For tap-offs, adjacent terminals with shorting strips shall be used. 10% Spare terminal blocks shall be provided. Wire identification on marking strip shall correspond to the designation of the wiring diagrams. All wire terminals on the equipment shall also be marked with designation corresponding to those of the wiring diagram.(e)All wiring shall be enclosed in plastic channels and neatly bunched and closed in metering chamber, Wiring between terminals of various devices shall be ‘point to point’ (no wire splitting or tee connections) with wires neatly trucked along the back of the panels, adequately supported to prevent sagging.(f)Floor mounted panel shall be mounted on Base frame of ISMCchannel size 100 x 50 x 5 mm( to be paid Extra )(g) Tests: The insulation resistance (with 1000 V Megger) and High voltage Power frequency test (by applying a voltage of 2.5KV for one minute) shall be measured between phases, between phase and neutral and between phase and earth. both before and after high voltage power frequency test. The insulation resistance shall not be less than three megaohm. CT Secondary current injection test shall also be carried out.(h) only outer surface area on all sides shall be measured & panel to be fabricated only from CPRI approved fabricator only (CPRI Test certificates to be submitted)All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 2 Supplying and fixing of Aluminium (IEC 60105 ISO 209-1,2) / Copper (IEC 60028) bus bar by means of SMC / DMC type insulatorwith standard short circuit withstand capacity, high tensile nuts and bolts spring washers in existing panel including bending , cutting in required shape and size and colour coding with heat shrinkable PVC sleeves. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .Electrolytic grade Aluminium bus bar 6010 grade 3 Providing & Fixing of IS: 13875 & IEC :61326 confirming LED Digital type(up to 500) V range Volt meter / Direct- Ammeter /CT oertated ammeter/ Frequency meter / KWH meter / Multi Function Meter / Power analyzer of class 1 accuracyas per IS : 1248 of size 96mm x 96 mm including making connection by PVC insulated copper conductor with PVC sleeves / channel etc. as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .Three phase Ammeterwith Inbuilt Selector Switch. 4 Three phase Voltmeter with Inbuilt Selector Switch. 5 Three phase AMP + HZ + PF + KW + KVA + KVAR + KVARH+KWH+DUAL ENERGY+ ENERGY+THD-I, THD-V & RUN HRS. 6 Three phase with universal Auxiliary supply + AMP + HZ + PF + KW + KVA + KVAR + KVARH + KWH + DUAL ENERGY+ ENERGY+THD-I, THD-V & RUN HRS + MD with RS485 7 Providing & Fixing of BIS approvedCurrent Transformeras per PWD specification for electrical Works ,ISI marked as perIS 2705-1992/ conforming to IEC 60044-1, with secondary terminalof CT shall be brought out suitable to a terminal block which shall be easier accessible for testing and terminal connection , with all necessary support in existing panel including connection etc. as requiredCurrent transformer Ring Type Tape Wound/Resin Cast Wound as per IS 16227 with, Accuracy Cl, CT ratio and burden as specified. ISF<=5, Cu cross section of secondary wire 1.5sqmm (minimum), including all necessary support in existing panel including connection etc. as required . All as per pre approved by Engineer in charge.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .Resin cast wound type CT.C T Class 1, Ratio 400/5 to 1200/5, Burden 15 VA 8 Providing & Fixing of selector switch of 10 A for voltmeterusing high grade engineering materialto international standards with cam assemblyinsulation of glass filled polyamide with high tracking index. For reliable and stable electrical and mechanical endurance double butt contacts with silver bi-metal on copper should provided . contact assembly is of operating temp range -25 degree C to 55 degree C, frequency upto 10 KHz. switch life under std. op. conditions shall be mechanically minimum 50000 operations @300 cycles/ hour and electrically 10,000 operations at 100% rated duty for 100 cycles/ hour including making connection etc.as required . All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .Voltage Between Phases with OFF ( 4 Position ) 9 Providing & Fixing of CT linked selector switch of 10 AforAmpere meter (4 position )using high grade engineering materialto international standards with cam assemblyinsulation of glass filled polyamide with high tracking index. For reliable and stable electrical and mechanical endurance double butt contacts with silver bi-metal on copper should provided . contact assembly is of operating temp range -25 degree C to 55 degree C, frequency upto 10 KHz. switch life under std. op. conditions shall be mechanically minimum 50000 operations @300 cycles/ hour and electrically 10,000 operations at 100% rated duty for 100 cycles/ hour , including making connection etc.as required .All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR . 10 Providing & Fixing ofCam operated rotary (Auto/manual) switches on existing panel with 2 way and off position using high grade engineering materialto international standards with cam assemblyinsulation of glass filled polyamide with high tracking index. For reliable and stable electrical and mechanical endurance double butt contacts with silver bi-metal on copper should provided . contact assembly is of operating temp range -25 degree C to 55 degree C, frequency upto 10 KHz. switch life under std. op. conditions shall be mechanically minimum 50000 operations @300 cycles/ hour and electrically 10,000 operations at 100% rated duty for 100 cycles/ hour including making connection etc.as required . All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .63 AMP 11 Providing & Fixing of110/220 V, unibody LED Indicatinglamp IEC 60947with integral circuit, IP 65 above panel &IP 20 terminal block, Approx. body dia for panel not less then 20 mm, length min. 50mm, front LED cover dia min.29 mm, contact material phospher bronze for Led, PCB contacts shall be ofbrass (tin plated), impulsedielectric tested for 2.5 KV, Rated insulation resistance shall be 100 M ohm at 500VDCincluding connection etc. as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .Red/yellow/Green colour 12 Providing & Fixing offlush head push button actuators IEC 60947with integral circuit, IP 65 above panel &IP 20 terminal block, Approx. body dia for panel not less then 20 mm, length min. 50mm, front LED cover dia min.29 mm, contact material phospher bronze for Led, PCB contacts shall be ofbrass (tin plated), impulsedielectric tested for 2.5 KV,including connection etc. as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .Luminous typeRed , Yellow, Green, Amber 13 Providing & Fixing of Electricalinsulating rubber matts as per PWD specification for electrical Works, ISI marked confirming to IS: 15652 /2006with one sideanti skid abberation marks and pasting the mat with synthetic rubber adhesive as required. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .3.3 KV,class A 2 mm thick with proof voltage 10 KV AC (rms) and Break Down Voltage 30 KV AC (rms) 14 Providing & Fixing ofAC operated heavy duty 230 /440 Volt power contactor as per PWD specification for electrical Works, ISI marked IS/IEC 60947-4-1 : 2000 having provision of mechanical interlocking, auxilary contacts, Din rail mounting type including making connections, testing etc. as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR 4 pole Power contactorswith following AC 1 Rating.100 Amp 15 SITC of3 /4pole current limiting Moulded case circuit breaker (MCCB) made of flame retardent & heat resistant materialhaving following current rating, short circuitbreaking capacityat 440/415 V, 50 Hz; O/L & S/C settings , conforming to IS/IEC 60947 P -2 :2003 with frontface and centralised adjustable, trip free mechanisum, true contact position indicator,line load interchangeability,designed for both horizontal & vertical mounting without any adverse effect on electrical performance, suitable for operation upto 55 degree and without derating upto 40 degree,pollution degree 3, having positive isolation capability, push(test) to trip, trip time less then 10 ms under s/c condition, Breaking capacity Ics = 100% Icu. U imp =8 KV, rated insulation voltage690 V.provision for UVR , shunt trip , earth fault trip, door interlock, pad lock & rotary handle , including making connectionsetc. as required.OEM shall have submitNABL / CPRI / ERDA accrediated lab type test certificate before execution All as per pre approved by Engineer in charge. For additional technical parameters of product / work refer Annexure A attached with this BSR4 pole MCCB With Thermal Magnetic release125 Amp , 25 kA, adjustable O/L & adjustable S/C setting, 16 Providing & Laying P.V.C. / XLPE insulated & P.V.C. sheathed ArrmouredAluminiumcable confirming to IS:1554 P-I / IS :7098 P - I of 1.1 KV withH4- Grade electrolyticaluminium conductor confirming to IS 8130 of purity >99.6 %, round / flat strip armouring of cables, Inner / outer sheath confirming to IS:5831in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray(with cable tie) includingtesting etc. as required of following size. OEM must have its own in house NABL accrediated Laboratory for testing procedure as per IS:10810.For additional technical parameters of product / work refer Annexure A attached with this BSR25.0 Sq. mm 3.5 core 17 70 sq.mm 3.5 core 18 Supplying and makingend termination with heavy duty Copper lugs ( ANY type ) confirming toIS 8337 -1976 duly crimped with crimping tool, PVC tape etc of following size.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .25.0 Sq.mm 19 70.0 Sq.mm 20 P / L of Double wall corrugated HDPE pipe confirming to IS : 16205 P-24, Stiffness Class750 N,Externally corrugated and having smooth surface insidewith HDPE Coupler, Elbow, Teeat required Depth below the ground for laying cable of followingNominal Outer dia.MFR Test reportfrom NABL accrediated is to be submitted.(Excavation of Earth& Back filling with compaction is to be Paid Extra)All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .63mm 21 Supplying and making one end termination with Nickel plated heavy duty brass single compression gland (as per IS 12943-1990)) SIBG type consisting of Check Nut, Gland Body, Metal Washer(3 Nos.), Outer Seal Rubber Ring,Compression Nut, heavy duty Copper lugs (IS 8337- 1976) duly crimped with crimping tool, PVC tapefor following size of PVC insulated & PVC sheathed/ XLPE copper conductor cable of 1100 volt grade as required.All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .1 x 25.0 sq.mm 22 1 x 70.0 sq.mm 23 Providing & Fixing of 240/415 V AC MCB with positive isolation of 10 kA breaking capacity (B/ C/D tripping characteristic as per type of load andsite requirement) 4 KV impulse withstand voltage, ISI marked IS 8828(1996) / conforming to IEC 60898-1 2002, IEC 60947-2, low watt losses, trip free mechanisum , energy limiting ofclass 3 as per IEC,minimum phase termination capacity of 35sq.mm. , conductor line load reversibility , IP 20 contact protection and fitted inexisting distribution board/sheets, minimum electrical operation 20,000 upto 20 A rating and 10,000 upto 63 A, 5000 for 80 A & above ratingincluding making connections, testing etc. as required. OEM shall have submitNABL / CPRI / ERDA accrediated lab type test reports& All as per pre approved by Engineer in charge. For additional technical parameters of product / work refer Annexure A attached with this BSRFour pole MCB (With B/C curve tripping Characteristics) 50/63 A rating 24 Providing & Fixing of Recessed/surface mounting heavy duty horizontal type Double Door ( Metal / Glazed )Distribution board with Metal end box made out from Galvanized steel / CRCA sheet not less then 1.2 mm thick conforming to IS-8623-1 & 3 / IEC 61439- 1 & 3, powder painted complete with reversible door (for double door DB only )100 amp. insulated copper bus bar/shorting link , copper neutral link, copper earth link , color coded interconnecting wire set of suitable rating and din bar,masking sheet, making internal DB terminations with copper lugs, Ferrules, detachable gland plate, including making connections, testing etc. as required. OEM shall have submitNABL / CPRI / ERDA accrediated lab type test reports& All as per pre approved by Engineer in charge. For additional technical parameters of product / work refer Annexure A attached with this BSRMetal door (single phase) IK-09 and IP-43 with Metal end box8 Way (8+2) 25 SITC of 11kV 630 Amps 21KA for 3 Sec. SF6 insulated, outdoor duty (IP54) , Extensible / Non extensible typeRing main unit (RMU)manually operated in combination ofVCB modules andLoad Break switch consisting of Copper busbar in SF6 insulated 304 (Non-Ferrite Non-Magnetic Grade) stainless steel enclosure of thickness 2.5mm with manometer.The HV switchgear and control gear should be confirming to IEC-62271-100, IEC-62271-200-2003 & IEC-60694-1996. The RMU should be internal arc tested for 21KA for 1Second with IAC-AFL classification for gas tank. Vacum Interrupter of VCB should be RMU Manufacturer’s own make.Each feeder of RMU should have voltage presence indicator. . and compring offollowings:- 1 no. microprocessor based Self powered numerical relay with over Current/ earth fault & short circuit protection with each VCB feeder. - 3 Nos. Protection CT shall be of Burden 2.5VA, ratio 50/1A, Class of Accuracy class 5P10for O/C and E/F protection for each VCB.- 1 No. Manometer for each tank,- 1 nos. Fault Passage indicator,-Right angle boots for all the feeder ModulesAll the type test certificates as per IEC from Third partyNABL / CPRI / ERDA accrediated lab to be submitted. (Cost of RCC Foundation / Steel Structure to be paid Extra) All as per pre approved by Engineer in charge.For additional technical parameters of products/ work, refer Annexure A attached with this BSR Extensible 3 way RMU with 1 no. VCB & 2 No. Load Break Switch 26 Providing & making heat shrinkable type indoor/outdoor/straight through terminations/ joint kitsuitable for11 KV / 33 KV (Earthed) cable with required components, prepration of cable ends. Type test report should be as per IS13573:2011 which covered all sequence for table 2 for termination kit and table 3 for streightthrough joint inclusive thermal & dynamic short circuit test, humidity test, soil fog test. Crosslinking shall be done out side factory with E- beam/ peroxide technology. Extrusion process shall be in house OEM within same vicinity. includingtesting etc. as required of following sizes. All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .11 KV End Termination Kit Outdoor type3 core 120/150/185 Sq.mm 27 Providing & Laying XLPE insulated three core ArmouredAluminiumcable for working voltage 11 K.V.(E) confirming IS :7098 P - 2withH4- Grade electrolyticaluminium conductor confirming to IS: 8130 class-2 of purity >99.6 %, Insulation Screening: Extruded Semiconducting Compound followed by helically wrapped Copper Tape, round / flat strip armouring of cables , Inner / outer sheath PVC type ST-2 confirming to IS:5831in existing RCC / Hume / Stoneware / PVC pipe/ open duct/cable trench / Cable tray includingtesting etc. as required of following size. OEM must have its own in house NABL accrediated Laboratory for testing procedure as per IS:10810 All as per pre approved by Engineer in charge. For additional technical parameters of products/ work, refer Annexure A attached with this BSR .3 core 185.0 Sq.mm
