tender for construction of NEW ESR having capacity of 150 Kl and Laying,jointiong ,testing &commissioning of Rising main pipeline for the interconnection from existing open well in aagucha village under sub division GulabpuraDistt -Bhilwara Sl. No. Item Description 1 Construction and commissioning of RCC INTZE type Over Head Service Reservoir of following capacity and staging as per the Scope of work and Technical specifications, consisting of the following main activities: - a) Topographic survey, preparation of site contour plan, conducting SBC testand its approval from departmentbefore construction. Submission and approval of concrete mix design and water quality test report for water to be used in construction. b) Excavation in all types of soil, PCC below foundation, all RCC Work, Plinth protection all around the structure including all material, labour, shuttering, scaffolding etc.c) OHSR shall be provided with adequate plinth protection all around the structure in a width starting from edge of structure at GL and extending at least up to 1.0m beyond the edge of outer most projection of OHSR.The plinth protection shall consist of 150mm thick PCC in M-15 grade concrete laid over 150mm thick layer of compacted soil.d) Providing and applying two coats of food grade epoxy paint on the inside surface on the top dome, edge beam and 600 mm height of the vertical wall.e)Conducting successfully hydro test and water tightness test as per I.S. code.f) Providing and applying three coats of anti-carbonation paint on the top surface of the Top Dome.g) Providing and applying three coats of cement-based paint on the external surface of the container, balcony, cone wall, columns & beams etc..h) Providing and fixing SS-304 ventilator, SS 304 manhole frame and cover and SS-304 ladder from top dome/Slab to bottom dome/Slab inside container. i) Providing and fixing of MS section ladder from the last landing to balcony having railing all around it and MS ladder with safety cage from balcony to top dome/slab.j) Providing and fixing water level indicator (float type). 2 k) Providing and fixing of hand railing all around the balcony, top dome and staircase consisting of 25mm diameter Class-B GI pipe in two rows and 1000 mm high, 50X50X6mm angle iron vertical post at a maximum spacing of 1500mm centres.l) All MS parts to be painted with two coats of the enamel paint over the primer coat of red oxide.m) Providing and fixing of 150mm wide PVC water bar for the construction joints in the container (vertical wall & cone wall).n) Providing one Aluminium portable ladder of appropriate length to access first landing (3.5 to 4.5m above GL) from ground.o) Lighting arrestor consisting of providing and fixing of 2 Nos.of chemical earthing and connecting it to the conical cover of SS ventilator with two separate GI strips of 50mmX3mm.p) CI/DI puddle collar shall be fixed in the bottom dome/ slab for connecting inlet, outlet, overflow and washout pipe of the reservoir.q) Painting the name of the scheme and other details on the reservoir, and any other work related to structure as per the directions of Engineer-in- Charge, Technical Specification and Scope of Work.r) Inlet, outlet, overflow, washout pipes and valves are not included in this work, provision for the same shall be taken separately. 3 Rates for RCC OHSR,SBC 10 T/sqm, SEISMIC ZONE-II & STAGING 22 M 4 150KL capacity 5 Providing and fixing double flanged ISI marked DIClass K-9 pipes as per IS:8329-2000 (amended up to date), asvertical pipes for RCC Reservoirs including specials required such as duck foot bend, bend, tee etc. providing and fixing clamps at every 3 mtr,jointing materials such as nuts, bolt, rubber packing, hydraulic testingetc. complete in all respect up to and from valve chamber as per direction of EIC, Technical Specification and Scope of work. 6 100 mm 7 150 mm 8 Providing, lowering, aligning, fixing in position in pipe line at work site, DI D/F Resilient seated (soft seated) Sluice Valves (Gate Valves) , Vacuum tight(bubble tight), straight and pocket less body passage of approved make of following class & dia complete confirming to BS-EN-1171/ AWWA C-509 and of following specifications: Body & bonnet of Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12 as per IS 1865 or equivalent grade as per IS :3896-part2-1985 and subsequent revisions, Wedge of same material as body & shall vulcanisedrubber lined with EPDM (food grade quality) and seals of NBR Face to face dimensions as per BS 5163-89/ IS 14846/2000 (amended up to date) /Din 3202 F4, Stem/ spindle of SS AISI 316/410 Electrostatic epoxy powder(EP-P)/ Fusion bond epoxy ( Non-Toxic- suitable for drinking water) coated with minimum thickness of 250 microns inside and outside, Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367(Galvanised steel) Insertion rubber of black EPDM 6mm thick. Suitablesupport structure as per directions of EIC, Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work. 9 Manually Operated Resilient Seated Sluice Valves of Class PN 1.6 10 100 mm dia 11 150 mm dia 12 Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and stacking serviceable material for measurements and disposal of unserviceable material as directed, with in a lead of 50 Mtr. including all safety provisions required .: 13 Ordinary rock 14 Providing, lowering, laying in trenches, aligning, fixing in position and jointingDuctileIron(DI)ISI markedK-7gradeS&Spipesas per IS:8329-2000 (amendedup todate),withinternalcementmortar lining suitable for potablewater with rubber ring (EPDM)joints as per IS: 5382-1985 including all taxes (Central and local), transportation and freight charges, inspection charges, loading/ unloading charges,including cost of labour and material, specials (Tee, bend etc.) satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer-in-charge. (excluding earth work) Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately. 15 100mm DI K-7 16 Providing, lowering, laying, aligning, fixing in positionand jointing at all level/ depths DI standard specials with rubber ring (EPDM)/ nut bolt and insertion sheet andjointingasperIS:9523-2000 or as amended up to date,suchastees,bends, tapers,caps etc. within trenchesin DI pipe line completeincluding all material,labour, taxes, testingand commissioningalong with pipe line as per technical specifications anddirection of Engineer-in-charge (excluding earth work). All end socketed. 17 Up to 300 mm Diameter 18 Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and disposal of surplus excavated soil as directed within a lead of 50 Mtr. including required all safety provisions etc.:All kinds of soil 19 In all type of soil 20 Providing,lowering, aligning,fixingin positionin pipeline,CID/FSluicevalvesstraight and pocket less body passage of approved make of following Pressure rating & dia complete, confirming to IS:14846 (amended up to date) and of following specifications: Body, Bonnet, Wedge, Gland, Thrust Plate, Cap & Hand wheel of Grey cast iron of IS:210/ FG200Stem - AISI- 410 ,Body Seat ring, Wedge facing ring & Bushes - LTB2/ SS, Face to face dimensions as per IS 14846/2000 (amended up to date) ,Epoxy ( Non-Toxic- suitable for drinking water) applied inside and outside,Flanges Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 and IS: 1367/ CS/ galvanised steelInsertion rubber of black EPDM 6mm thick . Sluice valves including all jointing & jointing material, labour, testing and commissioning along with pipe line as per Technical Specifications and as per direction of Engineer-in-charge. Note: Rates are exclusive of tail piece/ dismantling joints and earth work. 21 Manually Operated CI Sluice valve of Class PN-1.0 22 100 MM dia 23 Providing, lowering, aligning, fixing in position in pipe line, CIdouble flangedDual plate check valve of approved make of following Pressure rating & dia complete,as per API: 594/ API: 598 and of following specifications:Body & Cover of Grey cast iron ofIS:210/ FG200 , Disc / plates - Cast steel ,Disc seal ring of EPDM/ NBR (food grade quality), Body seat of SS ,Face to face dimensions as per API: 594, Flanges Drilled as per IS:1538.All exposed machined ferrous surfaces shall be painted with one coat of aluminium red oxide primer conforming to IS:5660 and two coats of black Japan conforming toType B of IS:341or paint conforming to IS:9862 or IS:2932( Non-Toxic- suitable for drinking water) applied inside and outside. Shaft/Stop Pin of SS- AISI- 304/410 , Hinge SS AISI 316/304 / CS ,SpringSS AISI 316/304 , Bonnet Gasket EPDM, Bush- Brass with EPDM/NBR O ring seal.Nut-Bolt confirming to IS:1363 and IS: 1367 (galvanised steel) ,Insersion rubber of black EPDM 6mm thick . Suitablesupport structure as per directions of EICincluding jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge.Note: Rates are exclusive of tail piece/ dismantling joints and earth work. 24 80mm 25 Dismantling of cement concrete pavement for pipe line line and chambers by mechanical means using pneumatic tools, cutting the peripheral edge by CC cutter, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters. Measurement for dismantled trench to be madeas per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, re-handling of material/earth to complete the tasks as per technical specification and scope of work. 26 Providing and laying in position cement concrete in specified grade over prepared base course complete including finishing, curing, all material, labour, machinery, lighting, guarding for road restoration work in trenches of pipe line and chamber work. Measurement for CC work to be madeas per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified,complete work as per technical specification and scope of work. M20 grade Nominal Mix1: 1.5: 3 (1 cement : 1.5 coarse sand : 3 graded stone aggregate 20mm nominal size). 27 Providing Household Tap Connectionas per technical specification and approved drawing as per relevant IS code (amended up to date) from uPVC/DI/AC/MS/GI pipe line up to consumer meter/premises by using PP/MS saddle piece (Complete job).This job includes digging out suitable size of pits and trench for laying service line in all kinds of soil (excluding road); depositing and refilling of pit & jhiri with watering & ramming /compacting in layers and disposal of surplus excavated soil as directed with in a lead of 100 meter ; providing & fixing of all fitting duly approved in accordance withspecification for potable water including MS/PP saddle piece, gunmetal ferrule 4.0 mm , GM Full-way Valve (IS:778 Mark) or ball valve (min. weight 165 gm)and specials, below ground level 20 mm nominal dia MDPE pipe PE80 PN 16 as per ISO 4427 / 20 mm nominaldia PPR-C (Three layered) pipePN16 SDR 7.4 (IS:15801:2008) (ISI mark) and above ground level using 20 mm dia PPR-C pipe with standard PPR fittings/ 15 mm dia GI pipe with fittings in the premises for fixing a tap / meter box (excluding),including accessories with flushing, cleaning, disinfecting and testing of pipe line complete required for making of service connection complete in all respect including labour charges . The service line should be laid at least 45 cm below ground level.Note: Road cut and restoration is not part of this item and paid separately. 28 For connection with 20 mm dia MDPE/PPR-C pipe length up to 05 mtr. 29 Road cutting for house hold service connection in minimum trench width wherever road crossing is required. Road cutting of cement concrete,WBM, Black top etc. of all thickness shall be doneby using a concrete cutter machine keeping minimum trench width and restoration of the road with Cement concrete with PCC M-10 and CC M-30 grade as per specification and direction of Engineer in charge.. 30 Dismantling of existing structures like culverts, bridges, retaining walls, CC road and other structure comprising of masonry, cement concrete, wood work, steel work, including T&P and scaffolding wherever necessary, sorting the dismantled material, disposal of unserviceable material and stacking the serviceable material with all lifts and lead of 50 metres as directed by Engineer. 31 Prestressed /Reinforced cement concrete with separating, cleaning, straightening and cutting of bars 32 Dismantling C.I. pipes including excavation and refilling trenches after taking out the pipes manually/ by mechanical means, breaking lead caulked joints, melting of lead and making into blocks including stacking of pipes, lead at site within 50 metre lead as per direction of Engineer-in-charge: 33 Up to 150 mm dia. 34 Dismantling of C.I. sluice valve including stacking of useful materials within a lead of 50 metres 35 Up to 150 mm dia. 36 Carriage of Materials by mechanical transport including loading, unloading and stacking : Building Rubish Stone metal (Grit and Ballast etc.) 37 For distance 5 Km 38 Carriage of material Steel, Tar Bitumen and Timber and Steam Coal Distance 55 KM to Dn store (Steel bars, pipes, valves and specials)Rate 156+2.40*35 39 Providing and fixing double scaffolding system (cup lock type) on the exterior side, upto seven story height made with 40mm dia. M.S. tube 1.5 m centre to centre horizontal & vertical tubes joining with cup & lock system with M.S. tubes, M.S. tube challies, M.S. clamps and M.S. staircase system in the scaffolding for working platform etc. and maintaining it in a serviceable condition for the requiredduration as approved and removing it there after .The scaffolding system shall be stiffened with bracings, runners, connection with the building etc wherever required for inspection of work at required locations with essential safety features for the workmen etc. complete as per directions and approval of Engineer-in-charge .Theelevational area of the scaffolding shall be measured for payment purpose .The payment will be made once irrespective of duration of scaffolding. (To be used for maintenance work judicially . necessary deduction for scaffolding in the existing item to be done.) 40 Supply & Installation of 3 phase ISI marked submersible motor pump set ofthree star or better rating of BEEand as per IS: 8034-2018 (pump) and IS 9283-2013 (motor) or as amended up to date of approved make of following duty condition with required accessories including making connection suitable for tube well/DCB. The job includes lowering of motor pump, installation of complete fitting & accessories, jointing of electrical cables up to switch board, testing of submersible pump set and interconnection up to water mains, complete in all respect. 41 7.5 KW (10 HP) & head up to 120 mtr. 42 7.5 KW (10 HP) & head above 120 mtr. 43 Supply and Fixing of electric control feeder panel comprising of suitable rating MCCB , fully automatic star-delta starter, over load relay,ampere meter with CTs, volt meter, phase preventer, suitable starting capacitors, phase indicators, lighting arrangement etc. complete suitable for three phase pump set. The panel should have space for energy meter ( supplied by DISCOM).All these equipments shall be housed by panel box made out from 18 gauge M.S. Sheet with powder coating. Panel should be ofminimum size 900 x 600 x 450 mm with Stand ( made of angle iron of size 35x35x5mm) duly bolted/screwed with enclosure box having 4 legs, each leg’s length 18 and double door including in built locking system.The legs should be embedded in M-15 cement concrete plat form. The size of CC platform should be equal or bigger than the base size of panel having height of at least 200 mm from ground level. The panel should have opening of suitable size in front of space for energy meter with glass for meter reading. The operation of panel should be suitable for on 440 Volt AC Supply. 44 Above 5 HP and up to 10 HP 45 Providing, installation, testing and commissioning of Centrifugal Monoblock pump set conforming to IS 9079 , 2 pole motor operating at synchronised speed of 3000 RPM with requisite MOC impeller, priming funnel, cock, suitable flanges at suction and delivery side. Pump shall have common shaft for pump and motor. Motor shall be suitable for working on 415 V ± 10%, 3 Ph, 50 Hz A.C. Supply. Motor shall be TEFC type and Pump set shall be suitable for working at various discharge and head requirements as per scope of work. Pump shall be erected onC.C. foundation / cross channels / RSJ frame block with suitable foundation bolts grouted in C.C. foundation block etc. complete in all respect as perspecification, scope of work and direction of Engineer in Charge of following power rating, suitable for prescribed duty conditions mentioned in TD. 46 Centrifugal Monoblock Pump set (Single Stage) 47 15.0 KW (20.0 HP) 48 SITC STAR DELTA Starter type LT Panel of followingrating:all switchgears are of PHED approved makes, CRCA sheet of Panel enclosure is of TATA/ Essar 1.6mm/ 2.0mm thick duly Electrostatic Powder Coated with angle frame including other ancillaries ( Insulators, Acrylic Sheet , Backlight Sheet, Hardware, Wire, Name Plates, Lugs, Pvc Channel , Mcb Chanel , Lock, Hing , Bidding , Connectors, Neutral Links , Spiral , Saddle & Packing Material ) etc. and 100A/ 125A ,TPN, Aluminium Bus Bar with Colour coated heat shrinkage sleeves complete as per Technical Specifications and as per direction of Engineer-In-Charge. 49 STAR DELTA STARTER15.0 KW (20.0 HP) :For 2 motors (1 W+ 1S) I/C- MCCB 100A TPN 25 KA With T/M Based Over Current & Short Circuit Protection (1),Spreaders (2),Extended Rotary Handle (1) , Analog Voltmeter 96*96mm ( 0-500V ) (1), Volt Selector Switch (1) , Analog Ammeter 96*96mm ( 0-60A ) (1), Amp. Selector Switch (1), C. T. 100/5A CL 1.0 5VA (3) , Indicating Lights ( Red-1, Yellow -1) (2), Indicating Lights ( Blue - 1 ) (1), Control MCB 6A SP 10 KA C Curve (3)and O/G-MCCB 63A TPN 25 KA With T/M Based Over Current & Short Circuit Protection (2), Power Cont 32A TP AC3 Duty(2), 2 NO+2 NC Aux. Block(2), Thermal Overload Relay (12-18A )(2), Control MCB 6A SP 10 KA C Curve (2), Single Phase Preventer (2), Indicating Lights (Red- 1, Green - 1, Amber-1)(6), Push Button 22.5 ( Red - 1, Green - 1 )(4), Selector Switch 1 Pole, 2 Way (2), Capacitor 440VAC Heavy Duty MPP Type 7.5Kvar (2), S/D Timer(2) 50 Providing & Lowering in tube well ISI marked GI Pipe medium duty (“B class), Steel tube as per IS:1239 or amended up to date and zinc coating as per IS 4736, threaded and double flanged (welded) on both ends and two number25x3mm MS flat welded on both ends between pipe & flange, rubber washer & nut bolts etc. complete in all respect. 51 65 mm dia 52 Providing & Lowering in tube well ISI marked HDPE pipe as per IS 4984:1995 or amended upto date in PE 80 grade and class PN 10 of following dia. including HDPE/GI fittings and PVC rope confirming to IS 5175:1992 or amended upto date, along with clamping of submersible cable etc. complete in all respect. 53 75 mm dia 54 Providing & Fixing of double flanged, CI body, ISI marked NRV of approved make of following sizes 55 65 mm dia 56 Supply & Fixing of ISI marked three core PVC flat submersible cableas per IS 694:1990 or amended up to date and conductor as per class 5 of IS 8130:1980including making connection etc. 57 3 core 6.0 Sq.mm
