Tender For Clean Room; 1 PARTITION PANELING WORKS - Double skin self supporting sandwich type modular wall panel system and connection with floor using C type base track and GI Interconnecting Profiles for reinforcement along the periphery made air tight with Silicone sealant. Double skin modular wall panel system made of 0.6 mm thick Precoated sheet on both sides with PUF as infill of density 40 ± 2 kg/m3, tongue and grooveSheet Thickness : 0.5 mm thickFinish : PPGI ( Pre-Coated ) on both sidesInfill : ROCKWOOLDensity of Infill : 96 kg/m3. Panel Thickness : 50 mm (for pillar and shaft cover ) 2 Panel Thickness : 80 mm 3 Panel Thickness : 100 mm with Sound insulation 4 WALKABLE CEILING PANELS PPGI/PPGI -Double skin modular clean room walkable ceiling panels made With 0.6 mmPre coated sheets on both side with PUF as infill of density of 40 ± 2 Kgs/m3. -50 mm thick PPGI/ PPGI CEILING PANELS 5 CLEANROOM DOORS -50mm thick flush frame made of 1.2 mm thick GPSP powder coated sheet, 0.8 mm thick PU powder coated GPSP sheet with HONEY COMB KRAFT PAPER as infill of 46mm thk shutter suitable for 50mm thk frame, including all the accessories like double glazed veiw glass, hardwares like push plate, kick plate, non concealed door closure. SS D handle, SS ball bearing butt hinges, both side key operated lock & key. Concealed drop seal per leaf and concealed flushbolt for double leaf door etc.- Single Leaf Door - Size 1000 x2100 mm 6 Double Leaf door size 1800mm x 2100 mm 7 Double Leaf door size 2000mm x 2100 mm 8 VIEW PANELS -Double glazed view 5 mm toughned glass with flush design, 50 mm thick flush view panel made of 1 mm thick GI frame with PUF as infill in- between the frame. 9 Coving & Corners -Male & Female R-70 Powder coated coving 10 2D / 3D internal powder coated corner coves 11 External 90-degree powder coated coving 12 Bottom Track for panel 13 Silicon sealent for panel to panel joint 14 Supply, installation of standard MFD-AS -1200 Model. Inner dimension- 900x1220x1950 (H), Over Dimension of -1800x1320x2200(H), Cabinet, Platform Stainless Steel-304, of 1 person capacity, GI Powder coated with flush double glazing , hardware like door closure, D handle, ball bearing butt hinches door with vision panel, pre filter - flange type of 90% efficiency, pressure drop -6 to 8 mm, Hepa filter Box type, 00.007 % efficiency, pressure drop of 25 mm of W.c, Adjustablke nozzle of 30mm, As per manufacuter specification ,Control motor by DOL starter, doors by electronmahnectic inter locking, Overload protection, thermal relay,Emergency off- Push button. complete all. 15 Panels as per technical specifications & schematic diagram. 16 Supply, Installation, Testing and Commissioning of Indoor typeLTSwitchboards, Floor mounting type, Bottom/Top entry. Refer enclosed SLD. Enclosure: Compartmentalized Single front CRCA (Cold rolled Cold Annealed sheet steel) Doors:2mm Body:2mm Gland:3mm covers and partitions:1.6mmIP class:IP42 for Indoor/IP55 with weather proof enclosure for outdoorBus bars: Electrolytic grade conductivity as per standard IS 5082 Bus bar Material: As per SLD Bus bar joints: Shrouded/Tinned Protection releases: As per SLD (Adjustable over current & short circuit unless otherwise specified)Ics=Icu for all breakers Utilization category: All MCCB/ACBs shall be Cat: A except ACBs for Ltg & raw power input distribution panel shall be with Cat: BLoovers: Busbar chamber shall have louvers with fine mesh insideShade: Epoxy powder coated RAL 7032 Design: Modular typeCable entry: As per site condition Bus bar insulation: Aluminum bus bars shall be bare with color coding at the ends/Copper shall be bare with color coding at the ends/For Humidified areas the copper bus bars shall be coated with tin. - CBRI Approved make 17 Note: The Panel shall be fully as per the requirement of Electrical Inspectorate/ EB authorities. Auxilliary contactor to be provided along with auto-manual switch where ever required. All MCCB Breakers both Incoming & Outgoing shall have LEDON / OFF / TRIPindications without fail. CTs shall be with dual ratioand cast resin type only.All doors to have double rubber gasket with shutter assembly & door seating frame.All AC feeders will have time delays of 0-60 Seconds. MCCBsof 250A Above willbemicroprocessor basedonly.Any panel if more than 1.5m width should be made in parts each part not exceeding 1.5m. The current density for Aluminium busbars shall be 0.8 only.All UPS outgoing panels shall haveneutral busbars double the size of phase. All MCCBs shall have plug setting from (40or50)-100%.All Lighting / RP and Lift panels shall have ELR for incomer of Prok. Dvs. Make only. All test certificates must be provided immediately after commissioning.SAFETY CERTIFICATE FOR THE PANELS SHALL BE PRODUCED FROM CEIG. All meters shall beDigitaltype only.FRLS PVC copper wires shall be used for control wiring 18 The MCCB should be current limiting type with trip time of less than 10 msec under short circuit conditions. The MCCB should be either 3 or 4 poles as specified in BOQ. MCCB shall comply with the requirements of the relevant standards IS13947 – Part 2/IEC 60947-2 and should have test certificates for Breaking capacities from independent test authorities CPRI / ERDA or any accredited international lab.Important Note : - Breaker discrimination study need to carried out & Breaker/Breaker frames need to be selected accordingly. Switch Board Designation :CLEAN ROOM PANEL supply, installation, Testing and Commissioning of Clean Room Power Panel floor mounting type, dust and vermin proof by construction of 14 SG CRCA sheets with bolted construction, cable entry & exit provision for bottom/top, powder coated panel, surge arrester (1No) as per tender technical specification and the details mentioned below.METERS with RS 485. INCOMER:- 1 Nos – 315A TM 4P MCCB TPN 36 KA with FD KIT. 1 Set –315/5A CT CL 2, 15VA for metering with MFM Single Source, 1 Nos. –Digital type Ammeter (0-315A) with selector switch, 1 Nos. –Digital typeVoltmeter (0-500V) with selector switch, 1 Sets –LED type RYB indication lamp with control MCBs, 1 Sets –LED type ON/OFF indication lamp with control MCBs. OUTGOING:- 4 Nos - 63A TPN MCCB, 1 Nos-125A TPN MCB,Spare Refer SLD BUS BAR RATING:One set: 400A3phase + Neutral 35KA for 1 sec. AL. bus bars with colour coated heat shrinkable PVC sleeves with DMC/SMC bus bar supports and suitable earth bus.Voltage :415 VConstruction :Single Front with Top Cable Entry Dimension : To be assessed by ContractorLocation : Refer Electrical Equipment Layout 19 The MCCB should be current limiting type with trip time of less than 10 msec under short circuit conditions. The MCCB should be either 3 or 4 poles as specified in BOQ. MCCB shall comply with the requirements of the relevant standards IS13947 – Part 2/IEC 60947-2 and should have test certificates for Breaking capacities from independent test authorities CPRI / ERDA or any accredited international lab.Important Note : - Breaker discrimination study need to carried out & Breaker/Breaker frames need to be selected accordingly. Switch Board Designation :CLEAN ROOM PANEL supply, installation, Testing and Commissioning of Clean Room Power Panel floor mounting type, dust and vermin proof by construction of 14 SG CRCA sheets with bolted construction, cable entry & exit provision for bottom/top, powder coated panel, surge arrester (1No) as per tender technical specification and the details mentioned below.METERS with RS 485.INCOMER:- 1 Nos – 250A TM 4P MCCB TPN 36 KA with FD KIT. 1 Set –205/5A CT CL 2, 15VA for metering with MFM Single Source, 1 Nos. –Digital type Ammeter (0-250A) with selector switch, 1 Nos. –Digital typeVoltmeter (0-500V) with selector switch, 1 Sets –LED type RYB indication lamp with control MCBs, 1 Sets –LED type ON/OFF indication lamp with control MCBs. OUTGOING:- 1 Nos - 125A TPN MCCB,3 Nos-40A TPN MCCB,2 Nos-25A TPN MCB,Spare Refer SLD BUS BAR RATING:One set: 250A3phase + Neutral 35KA for 1 sec. AL. bus bars with colour coated heat shrinkable PVC sleeves with DMC/SMC bus bar supports and suitable earth bus.Voltage :415 V Construction :Single Front with Top Cable Entry Dimension : To be assessed by Contractor Location : Refer Electrical Equipment Layout 20 Servo Stablizer 80Kva 3PHASE STABILIZERSupply and Fixing Three phase full automatic compensation AC voltage servo stabilizer is 80kVA capacity, 3 phase 4-line with 175V-265V (phase voltage) / 304V-456V (line voltage) input voltage range, the default output is 3 phase 380V, other voltages are customizable. ±15% tolerance of input range for output voltage above 380V and ±20% of that below 380V. 21 Switch Board Designation : UPS OUTGOING PANEL supply, installation, Testing and Commissioning of Ground Floor Power Panel floor mounting type, dust and vermin proof by construction of 14 SG CRCA sheets with bolted construction, cable entry & exit provision for bottom/top, powder coated panel, surge arrester (1No) as per tender technical specification and the details mentioned below.METERS with RS 485. INCOMER:- 1 Nos – 63A TM 4P MCCB TPN 16 KA with FD KIT.1 Sets –LED type RYB indication lamp with control MCBs,1 Sets –LED type ON/OFF indication lamp with control MCBs.OUTGOING:- 3 Nos - 40A 10 kA TP MCB, Spare Refer SLD BUS BAR RATING:One set: 125A3phase + Neutral 25KA for 1 sec. AL. bus bars with colour coated heat shrinkable PVC sleeves with DMC/SMC bus bar supports and suitable earth bus. Voltage :415 VConstruction :Single Front with Top Cable Entry Dimension : To be assessed by Contractor. Location : Refer Electrical Equipment Layout 22 DISTRIBUTION BOARDSLDB - 8 WAY (7 segment) MCB INCOMER DB: Supply, fixing, testing and commissioning of the double door type compartmental Phase segregated 8way MCB DB comprising of the following :INCOMER: 40A TPN MCB 10kA with all necessary connected accessories – 1No.32A DPMCB WITH 32A DPRCBO 30 mA – 3 Nos. as individual phase incomers OUTGOING:Each 32A DP RCBO outgoing consist of 8nos.610 A 10KASP MCB (C-Curve) in a separate compartment with necessary phase segregation as required by the Electrical Inspectorate.With necessary tinned copper busbars, interconnections, separate earth bus, separate neutral bus for each phases.The board shall be powder coated type fixed with concealed system in wall/ fixed in column.The rate shall include necessary connected civil works like chipping, rough plastering etc. 23 UPS - 12 WAY (7 segment) MCB INCOMER DB: Supply, fixing, testing and commissioning of the double door type compartmental Phase segregated 12way MCB DB comprising of the following :INCOMER: 40A 4P MCB 10kA with all necessary connected accessories – 1No.40A DPMCB WITH 40A DPRCBO 30 mA – 3 Nos. as individual phase incomers OUTGOING:Each 40A DP RCBO outgoing consist of 12nos.1620A 10KASP MCB (C-Curve) in a separate compartment with necessary phase segregation as required by the Electrical Inspectorate.With necessary tinned copper busbars, interconnections, separate earth bus, separate neutral bus for each phases.The board shall be powder coated type fixed with concealed system in wall/ fixed in column.The rate shall include necessary connected civil works like chipping, rough plastering etc. 24 LT CABLES & ENDTERMINATIONS For all items in the rate includes necessary connected minor civil works if required and necessary supports as required at site. No extra payment will be made for the sameSupply and Laying of following size PVC/XLPE (FR-LS) insulated outer sheathed (1100 V grade) copper/aluminium armored & un armored conductor cable partly laid incable tray and partly laid in wall/ ceiling with suitable individual clamps at every 1 mtr interval . Cable tray will be measured and paid separately. Cable Tags to be provided at every 50mtr interval and at either side of the bends.Only for Lighting cables cable tie will be permitted other cables clamps to be provided. 4 Core 150 Sq.mm XLPE Aluminium armoured Cable 25 4 Core 120 Sq.mm XLPE Aluminium armoured Cable 26 4 Core 95 Sq.mm XLPE Aluminium armoured Cable 27 4 Core 25 Sq.mm XLPE Aluminium armoured Cable 28 4 Core 16 Sq.mm XLPE Aluminium armoured Cable 29 4 Core 6 Sq.mm XLPE Copper armoured Cable 30 4 Core 4 Sq.mm XLPE Copper armoured Cable 31 3 Core 6 Sq.mm PVC Copper armoured Cable 32 1 Core 25 Sq.mm PVC Copper armoured Cable 33 Supply, Fixing of Termination kit(Glands & lugs) of the following size cables with suitable double compression glands with suitable crimping socket. The rate shall be inclusive of Gland Earthing Plate Prefabricated as per Gland Size with provision for connecting Cu.SWG and Cable Tags should be engraved type for all I/C,O.G& lighting Circuits (copper sockets for copper cables and Alu. Sockets for alum. Cable)4 Core 150 Sq.mm XLPE Aluminium armoured Cable 34 4 Core 120 Sq.mm XLPE Aluminium armoured Cable 35 4 Core 95 Sq.mm XLPE Aluminium armoured Cable 36 4 Core 25 Sq.mm XLPE Aluminium armoured Cable 37 4 Core 16 Sq.mm XLPE Aluminium armoured Cable 38 4 Core 6 Sq.mm XLPE Copper armoured Cable 39 4 Core 4 Sq.mm XLPE Copper armoured Cable 40 3 Core 6 Sq.mm PVC Copper armoured Cable 41 1 Core 25 Sq.mm PVC Copper armoured Cable 42 WIRING - CIRCUIT CUM POINT WIRINGThe rates for all point wiring items shall also includesupplying and fixing of the Conduits,conduitspecials, bushes and other fittings,Approved GI saddles and grouting thesame for exposed conduit work,2 mm thick Outlet boxes and junction box,All fixing accessories such as clips, brass screws etc,Allwork & materials necessary for wiring a point circuit of anylengthfromtheFinal DistributionBoardto connectorviaswitch and shall include thecircuitwiring also except where identified. 43 Primary Light / Fan Point Wiring: Supply, wiring, connecting& commissioning of 3Runs1.5 Sq.mm. (Ph, Neutral & Earth) PVC insulated multistrandedHR-FRLSH-LFcopper wires in 1.8mm thick MS conduits fixed on ceiling partly and1.8 mm thick PVC conduit concealed in the wall partly with necessary clamps, screws, etc., as required as per the site condition including supplying and fixing of modular 6A One way switch along with moulded front plate in GI anodised manufacturers mounting box-Flat switches with indication fixed flush with the wall complete with all accessories including 3 plate ceiling rose.NOTE: Above false ceiling when it is open wiring it should be of MS conduit 44 Lighting Circuit Mains: Supply and laying of 3 Runs2.5 Sq.mm. (Ph, Neutral & Earth) PVC insulated multistrandedHR-FRLSH-LFcopper wires in 1.8mm thick MS conduits fixed on ceiling partly and1.8 mm thick PVC conduit concealed in the wall partly with necessary clamps, screws, etc., as required as per the site condition., from LDB to Lighting Switch Boards and MCB to First Light Point. 45 SOCKETS Supply, Installation, testing and commissioning of 1nos 6/16AUniversal switched socket( UPS) and 1nos 16A switches and withmoulded frontplate, GIanodised enclosure, and mounting box in the wall(concealed/open)andother associated accessories including chasing embeddingrough plastering as required as per the site conditions forpower points. 46 Supply & Laying of 2R 4 sq.mm and 1R 2.5 Sq.mm. PVC insulated FRLS multistranded cu wires 20mm dia 2 mm thick MS conduit with all accessories as reqd. (From DB to 6/16A Power Sockets / 20A Metal clad plug & sockets.). 47 Cat6 RJ45-RJ45 UTP Patch Cords, color matched, Yellow - Workstation end, 7 ft, Data-1 48 2-port Faceplate 49 4-pair, Cat6 UTP Cable, roll of 305m, LSZH 50 Cat6 24-port Unloaded Angled Jack Panel, 1U 51 Cat6 UTP Information Outlet for Jackpanel end 52 LIGHT FITTINGSSupply, Fixing, testing and commissioning of square type Recessed mounted LED luminaire 35W (W)600x600 with all necessary accessories suitable supports, screws, etc. from ceiling. Local make. As per Architect and consultant approval. As per Architect and consultant approval 53 EARTHING Supply, installing, testing and commissioning of maintenance free earth pipe of 3 mtr long T50 mm dia dual G.I pipe with flat buried in ground with back filling compound in an earth pit of 450 x 450 x 3000mm mixed with sand in alternate layers of 150mm each up to a height of 2550mm from bottom. The pipe shall have provision for connecting earth flats / wires. A masonry structure of wall thickness of not less than 230mm shall be constructed to a depth of 450mm and heavy duty SFRC cover shall be used to cover the pit. 54 Supply, Installation, testing and commissioning of earth plate of size 600 x 600 x 3mmcopper plate earth electrode at a depth 3000 mm in an earth pit of 450 x 450 x 350mm filled with salt and charcoal mixed with sand in alternate layers of 150mm each up to a height of 3000mm from bottom. Two copper flats of size 25 x 3 mm shall be braced to this copper plate throughout the overlapping length with the copper plate and brought to the surface of the earth pit. This plate shall have provision for connecting wires or flats as the case may be. A suitable size of 25/ 38mm dia GI pipe shall be provided up to bottom of the earth pit. This GI pipe shall have provision for watering through a funnel. A masonrystructure of wall thickness of not less than 230mm shall be constructed to a depth of 450mm and heavy duty SFRC cover shall be used to cover the pit. 55 Supply andlaying of following copper flats laid in open / buried underground / concealed manner withnecessary clamps, SMC insulators, screws, interlinks etc. for earthing . 50X10 mm GI . Flat for panel cable tray Body earthing 56 25X6mm GI . Flat for panel cable tray Body earthing 57 Providing and fixing 4.00 mm dia copper wire on surface or in recess for loop earthing as required 58 8 SWG Cu. Wire for DBs earthing 59 25X6mm Cu Flat forearthing 60 SECTION-A : UPS / INVERTER SYSTEMSupply, installation, testing and commissioning of 3 kVA Inverter system with single phase input and single phase output with Battery stand complete all necessary accessories and tools as required as per site condition. 61 Supply, installation, testing and commissioning of 2x20KVA (N + N) online UPS System Three phase input & Three phase output, 50 Hz, 415 V complete. The UPS shall be microproccesor based online with IGBT based convertors (Rectifier & Inverter) and with automatic static by pass.The UPS system shall be provided with SMF batteries (including all the necessary accessories like racks/cabinets, interconnecting links/cables, battery circuit breaker etc.) with 20 minutes back up for each UPS, and communication interface. Quoted rates should be inclusive of Base Frame for the UPS with height of 300/450mm, Load testing (resistive load bank) for four hours/UPS with all necessary items. Supply, Installation testing and commissioning of 1No. of 3 Phase 40KVA UPS (0.99 IPF & <3% THDi) along with SNMP & Modbus card for the above said combination and all as per the enclosed SLD and specification mentioned above. (The rate shall also be inclusive of Remote display and alarm module for UPS failure notification with required cabling and accessories etc.)Supply, Installation testing and commissioning of batterries for 45 mins back up at 40KVAfull load including neceessary accessories like interconnecting cables between batteries ,interconnecting cables between batterry bank and UPS and all as per technical specification. specification.Note : Vendor to submit Battery calculation sheet with battery catalogue. The rate shall inclusive of suitable battery circuit breaker with enclosure etc. Supply and installation of battery Rack for the above said batteries with all required accessories. (battery rack should be suitable to accommodate the batteries which is having 45minutes back up for 40KVA load) 62 Supply, Lifitng , Positioning , Installation, Testing and Commissinoning Air cooled Inverter modular Chiller with Dual Circuit , EEV Precise Electronic Expansion valve, High efficiency PlateHeat Exchanger stainless steel plate, low water pressure drop, Smart control with touch screen for heating and cooling system, High Precision stepless energy modulation trane variable fresquency unit, High efficiency fan design, Refrigerant R410A, Cooling capacity 130KW, Power input -38.1, Cooling 7DegreeC / 12 Degree C, COP(AHRI)- 3.41, IPLV-4.81, Compressor -2 Nos, Air flow- 23500x2 Nos, Water flow rate- 22.4 Cum/Hr with necessary control panel isolator spring, complete all. Model No- CX AU130 Trane. 63 CHILLED WATER Primary PUMPS Supply and install of Design envelope close coupled vertical in-line pump in-built VFD with logic controller. Series Design Envelope SensorlessThe pumps shall be radially split, single stage centrifugal type with Bronze fitted casing with equal size suction and discharge flanges and having separate tapped flush line and pressure gauge connections,dynamically balanced Bronze impeller, stainless steel shaft lower carbon throttle bushing, outside balanced type mechanical seal with carbon rotating face, Silicone carbide stationary seat Viton secondary seal.The pump motor shall be suitable for 415V+/- 10% Volts, 50 +/- 5% Hz, +/- 10% combined voltage and frequency variation, 3 phase AC power supply. The squirrel cage induction type, P base with TEFC enclosure ansd shall be connected the pump through a high tensile Aluminum slit type spacercoupling to permit servicing of the mechanical seal without disturbing pump, motor or electrical wiring. Coupling shall be protected by a motor.Flow Rate GPM 100( 2 Working + 1 Standby ) of 32m head. KSB pump - Model -ULTRA+ 538 2520 64 CHILLD WATER SYSTEM AHU Supply, Installation, Testing and Commissioning of vertical floor mounted double Skin AHUs Withmm Sand witched PUF Insulation,top discharge Fan with TEFCmotor, 12 row chilled water coil,pre filter section with filters of 90% efficiency down to 10 u,Limit Switch, Emergency Light, Guard for Inspection Door, Commissioning filters set, outlet damper, etc. of the following capacities with VFD starter panel complete all. including vibration pad etc.Extruded Aluminium Aerofoil blade low leakage manual Fresh air damper. Flange type washable pre filter 10 micron EU4 Grade at Fresh air inlet. Pre Filter Section Flange type washable pre filter 10 micron EU4 Grade at Fresh air inlet. Cooling Coil Section8 Row Deep CHW Type coil (Cu Tube & Al fins). To achive the 22 Degree If any changes coil row to be increased. SS 304 Insulated drain pan with Nitrile Rubber Insulation BLOWER SECTION EC Fan top dischargeBLEED FILTER SECTION Flange type washable bleed filter 3 micron EU7 Grade at Bleed air outlet with Exturded Aluminium Aerofoil blade low leakge manual bleed air damper.FINE FILTER SECTIONFlange Type washable Fine filter 3 micron EU7 Grade with frame.SUPPLY SECTION WITH Extruded Aluminium Aerofoil manual volume control damper at supply & Reutrn air outlet Duct mounted heaterMagnehelic gauges for measuring differntial pressure across AHU filters. Silicon tubes, necessary fixing accessories , screws etc 65 classifed area- 100000 class- 22 degree c AHU Capacity - 8000 cfm Fan static pressure in mm of wc-100Cooling capacity - 13.0 TR 66 Duct mounted heaters Supply, Installation, tsting and commissioning of Duct mounted heaters with thyristor control. Cost shall be including of control panel with necessary temperature and RH sensor to control the heater complete all. Etc.-20 KW heaters( Can be splited as per required) for each units 67 AIR CURTAINS Air Curtains with wall mounted type, robust construction, powder coated finish, Aluminum impellers with low noise forward curved blades, adjustable louvers, vibration free operation, pre-lubricated both side sealed ball bearings for smooth running of Air curtain. The Air curtains are should be interlocked with door limit switch.Size: ( 2000Lx300Dx300H) 68 Size: ( 1000Lx300Dx300H ) 69 FRESH AIR UNITS Supply & Installation of Modular type Double skin FRESH AIR FILTER MODULES made of 25+/-2 puf (40±2 KG CFC FREE PUFFF) insulated panelwith 0.63mm GI inner & 0.63mm pre coated GI outer skin. It comprising of filters section with flange type 20 micron filters down to 80% efficiency.KRUGER/NICOTHRA / Equivalant MAKE DIDW BLOWER with CG /Equivalant make non FLP IE-3 motor. Aluminium aerofoil design volume control damper with operating knob handle.-5000 CFM 70 VENTILATION AIR UNITS Supply & Installation of Modular type Double skinventilation AIR FAN MODULES made of 25+/-2 puf (40±2 KG CFC FREE PUFFF) insulated panels with 0.63mm GI inner & 0.63mm pre coated GI outer skin. KRUGER/NICOTHRA / Equivalent MAKE DIDW BLOWER with CG /Equivalentmake non FLP IE-3 motor. Aluminium aerofoil design volume control damper with operating knob handle.-4000 CFM 71 AIR DISTRIBUTION SYSTEM Supply, installing, testing and commissioning of following items as specified and shown on the drawing for complete and satisfactory operation and control and to local authorities approval.Air distribution system consists of factory fabricated sheet metal rectangular ducting with reinforcement / stiffners (manufactured through computer aided machine which has automatic provision for plasma cutting for the profiles and for auto folding) with TDF /TDC flanges, nuts and bolts, corners, clipsetc with suspenders with Gripple /Zip Clip cables, complete as per specification. The ducts shall be fabricated as per SMACNA standards. 18G thick GSS ducting– factory fabricated 72 20G thick GSS ducting – factory fabricated 73 22G thick GSS ducting – factory fabricated 74 24G thick GSS ducting – factory fabricated 75 Supply,fabricating and erecting structure steel of make TATA/SAIL shall be confirm to IS:2062 along with test certificate as per specification including transporting, straightening, cleaning, fabricating and erecting various structures in position for ducting support, applying two coats of zinc chromate primer of ICI, Asain make or equivalent, with rubber gasket between support & duct as per specifications and drawings and as directed by the Engineer-in-Charge client /consultant. 76 Supply and erection of acoustic Insulation of Supply air duct with 19mm thick Armasound -ncross linked polyethylene foamed insulationwith aluminum foil thickness class-1, temperature range from -10ºC to +85ºC, Class 1 fire category and as per specification. 77 Supply and erection of thermal Insulation of supply air duct with13mm thick, FM approved cross linked polyethylene foamed insulationwith aluminum foil thickness class-1, temperature range from -10ºC to +85ºC, Class 1 fire category and as per specification. 78 Supply and fixing of Spigot damper shall be installed from take off collar to diffuser plelum boxes(low leakage) made out of 1.6mm galvanized sheet steel frame and blades of 1.0mm galvanized steel with suitable links.250mm dia 79 100mm dia 80 Supply and installation of Flexible duct connections between main duct and diffuser plenums shall be 25mm thick fiber glass pre-insulated, single ply / multiply Aluminium construction and with multiple layers of polyester film glass fiber covered with mechanical lock sheets/ Aluminium laminated jackets-Fire resistant complete with Pre-fabricated and powder coated Aluminium angle frame mounting brackets and supports. 250mm dia 81 Supply and installation of Powder coated extruded aluminium linear grills for supply air grills .The rate shall inclusive of aluminium with collar damper, necessary fixing and supporting arrangement for the grilles 82 Supply and installation of Powder coated extruded aluminium linear grills for return air grills.The rate shall inclusive of aluminium with out collar damper, necessary fixing and supporting arrangement for the grilles 83 Supply and installation of GI volume controldamper, (low leakage) made out of 1.4mm thick galvanised sheet steel frame and opposed blades of 1.4mm galvanised steel with suitable links, handles, levers and quadrants for manual control of volume of air flow and for proper balancing of air distribution system.Rectangular type VCD -for future provision classifed room damper to be provided. 84 Supply, installation of 4 way diffusers for Return air of neck size 550x550 85 SupplyFabrication , and erectionofDouble canvas connection made out of fire retardent canvas cloth with Zip required necessary fixing arrangements including nuts & bolts Etc 86 Terminal HEPA Filter Module (For ISO-7 & ISO-8 areas) Terminal HEPA filter module of GI powder coated sheet construction with volume control damper (shall be operated from the clean room), DOP test port, Mini-pleat HEPA filters with 99.97% efficiency, swirl type air diffusers at terminal level .HEPA Filter Size: 600 x 600mm / each up to 1000cfm 87 Supply and Fixing -UL 555listed MotoraisedFire damper with 300mm sleeveDampers G.I.16G. The fire dampers of atleast 2 Hours fire rating with angle frame (on both sides of wall) and multi leaf dampers out of 18G with cross bush.The dampers to signal accidental closure through built in limit switch. Include for hard wiring between starter and Limit switch, including necessary Bolt, nuts & supports. 88 Supply, installation, testing and commissioning with belmo activator with necessary cables , control panel, to connect with AHU starter panel to control the fire mode. - 89 Supply, laying & termination of 3C x 1.5Sq.mm power cabling between 230V single phase power socket to Actuator with necessary supports & clamps. 90 Supply & fixing of 16G M.S.Conduit for cable laid between actuator to AHU panel 91 MS PIPING Interconnecting MS with c class pipe work duly insulated with elastomeric nitrile rubber typetubular insulation as per specifications .All piping inside the room shall be properly supported with hanger.MS supports for piping & cables, using angles, channels, Tees, flats, etc should be considered as part of scope.All MS supports shall be given a coat of red-oxide primer and two coats of synthetic enamel paint of approved colour. 100 mm dia 92 80 mm dia 93 65 mm dia 94 Suppy, installation of nitrile rubber insulation with aluminium cladding of 26 Gauge complete all. 95 DUAL PLATE CHECK VALVES :( NRV )Supply, installation, testing & commissioning ofdual plate check valves, wafer type sleep-on construction.The valve bodyshall be cast iron as per IS 210 Gr. FG 220. The valve disk shall be aluminum - bronze plate, SS 316 inch pins & pins and springs rubber seal and should be rated for a pressure rating of ANSI 150and complete with with 30 mm thick PUFwithAluminum claddingthickness of 22G as per specification. 50 mm dia 96 Y-TYPE STRAINER :Supply, Installation, Testing and Commissioning ofY – Strainers CI fabricatedcomplete with SS - 304 perforated sheet basket having 3 mm perforated hole, PN-16 pressure rating body,Tabel-E flanged endsand duly insulated as per piping and specs. 65 mm dia 97 BUTTERFLY VALVES : Supply, installation, testing & commissioning of Wafer type Butterfly valves with PN 16 pressure rating, Cast iron body , EPDM Seal, Stainless Steel 416 Shaft material, Nylon coated ductile iron lever lock handle and confirming to IS:13095, complete with companion slip on flanges as per BS10, nuts, bolts and gaskets as required.with 30 mm thick PUFwithAluminum claddingthickness of 22G.50mm Dia 98 65mm Dia 99 PRESSURE INDIPENDENT BALANCING AND CONTROL VALVE - PIBCV:Supply, Installation, Testing & CommissioningofPressure independent balancing cum flow control valve PN16, Cast Iron body with flanged end with modulating type electronic actuator, solid state temperature sensor and controller, power and control wiring, power supply unit etc.The valve actuator and sensor shall be IBMS compatible. with 30 mm thick PUFwithAluminum claddingthickness of 22G as per specification 80 mm dia 100 PRESSURE GAUGES : Supply, Installation, Testing and Commissioning ofdial type pressure gauges made of Stainless steel with range selected so that normal operation is near to middle of the scale.Syphons and cocks to be provided along with SS snubber. 101 DIAL TYPE THERMOMETERS : Supply, Installation, Testing and Commissioning ofdial type Dial type Thermometers of 100 mm dia shall be of mercury in steel type with range suitable for the temperature services.It should be installed in the thermowells as explained in the tender specifications.. 102 DRAIN VALVE :Supply, Installation, Testing and Commissioning of Ball Valve for drain with insulation. Nipple and dummy to be fixed after the gate valve of size 25 mm NB. 103 AUTO AIR VENT VALVES : Auto Air valves to beprovided at all high points in the piping system for venting. Valves shall be of the double float type with G.Mbody, vulcanite balls, rubber seating, etc. of 20 mm NB and shall be associated with an equal size gate valve with rising spindle. 104 Ball VALVES : G.Mbody, vulcanite balls, rubber seating, etc. offollowing size inmm NB and shall be associated50mm Dia 105 25mm Dia 106 Leakage test for Ducting All medium and high pressure ductwork at classified and unclassified area shall be seal class A and be leak tested as per IS-655.2006 leak test method Class-6 (rectangular duct) & soap solution.This has to be carried out through third party agency not the vendor. 107 Acceptance criteria for all classified area ducting (ISO-7): Rate of air leakage not to exceed 0.1% duct vol/min at 1000 Pa (4 in. w.g.) minimum test pressure. All instruments should be appropriately calibrated by an accredited laboratory. 108 Acceptance criteria for all classified area ducting (ISO-7): Rate of air leakage not to exceed 0.2% duct vol/min at 500 Pa (2 in. w.g.) minimum test pressure. All instruments should be appropriately calibrated by an accredited laboratory. 109 VALIDATION & DOCUMENTATIONValidation including DQ, IQ, OQ & PQ protocols and certificates of all manufactured items, duct. Validation should include minimum following tests:- i) Air quantity, Air flow velocity and ACPH calculation ii) Pressure balancing iii) Filter leak test iv) Particle count test v) Recovery test vi) Air flow pattern vii) Temperature & RH monitoring for 3 days by data logger. Validation should be conduct for all three seasons (Three times / year) Immediately after commissioning, one validation after 6 months of system running and final validation at the end of guarantee period.Testing, adjusting, balancing, reporting and documentation of air distribution system carroed out through a third party commissioning agent. 110 Testing, adjusting, balancing, reporting and documentation of air distribution system carroed out through a third party commissioning agent. 111 FIRE EXITINGUISGHERS:- Portable ceiling mounted clean agent fire extinguisers manufctured as per IS with ISI marked suitable for wall mounting / floor mounting / trolley types with all accessories. -10kg with necessary celing mounted brackets up to the ceiling height maximim of 1200mm as per site condition. 112 4.5 kg. capacity carbon di-oxide fire extinguishers with wall mounting bracket 113 SITC OF SIGNAGE SYSTEM -FIRE EXIT - SINGLE SIDE 114 DIRECTIONAL EMERGENCY EXIT (AUTOGLOW SIGNAGE) - DOUBLE SIDE 115 EXTINGUISHER Signages - Autoglow, with suspension chains (Autoglo signages, size 150 x 300) - double side 116 MCP Signages - Autoglow, with suspension chains (Autoglo signages, size 150 x 300 - double side 117 Fire Evacuation Route Map as per following specification Evacuation plan shall be glow in dark. A3 size with 5mm thick rear & 3mm thick front acrylic cover including wall mount supports. 118 ADDRESSABLE FIRE ALRM SYSTEM -Supply, Installation, testing & commissioning of 2 Loop Addressable Fire Alarm Control Panel - Total 640 Devices per loop 159 detectors/ 159 modular combination 119 Supply, Installation, Testing and Commissioining ofAnalog Addressable Photo Electric Smoke Detector above with necessary base box complete all. 120 Supply, Installation, Testing and Commissioining ofAnalog Addressable Photo Electric Smoke Detector below with necessary complete all. 121 Supply, Installation, Testing and Commissioining ofResponse Indicators. 122 Supply, Installation, Testing and Commissioining of Addressable Manual Pull Station . 123 Supply, Installation, Testing and Commissioining ofSounder Cum Strobe . 124 Supply, Installation, Testing and Commssioining ofAddressable Short Circuit Isolator Module 125 Supply, Installation, Testing and Commssioining ofAddressable Control Module. 126 Supply, Installation, Testing and Commssioining ofAddressable Monitor Module . 127 Supply, Installation, Testing and Commssioining ofJunction Box. 128 Supply & Laying of 2C X 1.5 Sq.mm Shielded Copper Armoured Cable, including clamps, fixing accessories complete all. 129 Supply & Laying of 4C X 1.5 Sq.mm Shielded Copper Armoured Cable,including clamps, fixing accessories complete all. 130 Supply, Installation, Testing and Commssioining of power supply unit 131 4 reader controller with cabinet and power supplybackup. as per specification 132 Multitech T15 reader 133 Supply, Installation, Testing and Commssioining of surface / flush mounted (as required at site) Magnetic Contact (Door position sensor)for access controlled doors as per the tender specification. 134 Supply, Installation, Testing and Commssioining of exit switch & accessories with 2.5mm thick SS front plateas per specification suitable for mounting on metal surface/metal frames or wooden frames wall or as required based on site conditions including all accessories. 135 Supply, Installation, Testing and Commissioning of Buzzerfor access controlleddoors as specified inthe Tender Specifications 136 Supply installation, testing, commissioning of EDR (EMERGENCY BREAK GLASS) 137 Supply andlaying of 4 core 1.0 Sq mm Un Armoured Shielded FRLS, Multistanded Copper Conductor, PVC sheathed Cable for connecting controller to Lock & door position sensors, Buzzer,BGU,Pushbutton as per the tender specificationsRate shall inclusive of 2mm thick suitable dia FRLS PVC conduits with ,JBs in wall, columns, ceiling etc., including associated civil works. 138 Supply andlaying of 8 corex 1 Sq mm Un Armoured Shielded FRLS, Multistanded Copper Conductor, PVC sheathed Cable for connecting controller toreaders as per the tender specificationsRate shall inclusive of 2mm thick suitable dia FRLS PVC conduits with ,JBs in wall, columns, ceiling etc., including associated civil works. 139 Supply andlaying of 2 corex 1 Sq mm Un Armoured Shielded FRLS, Multistanded Copper Conductor, PVC sheathed Cable Rate shall inclusive of 2mm thick suitable dia FRLS PVC conduits with ,JBs in wall, columns, ceiling etc., including associated civil works. (conduits & cables - blue color) 140 Supply andlaying of MS Powder coated Trunking 150 x 50 mm x 2mm with cover &fixing suppports etc as required 141 Supply andlaying ofCAT6 cable in PVC FRLS Conduits (this item inclusive of necessary patch cords,I/Os& terminations ) - for connecting Controller/Reader with IP switch 142 Supply, Installation, Testing and Commssioining ofLocal scare alarm with required wiring between LCA & door contacts (For fire exit doors). 143 VIDEO SERVILANCE SYSTEM - Supply, installation, testing and commissinoning of, 5 Megapixel low light power over -coax(PoC),Dome type HD Output, up to 720 P resolution, Low illumination, 3.6mm lenss, tru day / Night , OSD menu,Smart IR, Up to 40 m IR Distance, necessary suports, complete all. 144 Supply & Installation of Network Video Recorder with 8 HDDs Storage Capacity, 32-Channel Video, Client Licenses, & supports H.264 Compression, Real time Surveillance, The data should be stored 90 days (Hard disk to calculation report to be submitted). -8 TBHard disk which ever is to be check 145 Supply, installation, testing and commissinoning of 32 Inches HD LED Television (TV)/Moniterwith Resolution: 1366 x 768 Pixels and 2 HDMI out put. With necessary power cable complete all. 146 Supply, installation , testing and commissioning of PYE swith ( Power on eithernet) with necessary arranegment complete all. 147 Supply,installtion of Cat 6 cable with 25 mm PVC conduit with necessary L, bend, flexible conduit , clamps complete all. 148 Supply and laying of 2Cx 1.0 Sq.mm FRLS cable with suitable accessories etc. 149 Supply and fixing of power supply unit complete all. 150 PLUMBING & SANITARY WORKS: Supply,fixing of 15mm dia Sensor Pillar cock with necessary flanges suitable for under counter wash Basin . 151 INTERNAL WATER SUPPLY -Supply and installation testing and commssioning ofpipe CPCV SDR-11 as per IS 15778including fittings, supports,clamping ,flow indication colour band ,pipe name marking etc complete in all respects.Including wall chasing and finishing the wall in good condition as per original complete all. -20 NB 152 Supply, erection, testing and commissioning of CPVC valve of the following sizes including nipple etc complete in all respectsof following sizes. -20 NB 153 Supply, installation of digital type water meter with necessary fixingaccessories complete all. -32 mm dia 154 INTERNAL DRAINAGE SOIL AND WASTE PIPES , INTERNAL- Suppplying and laying P.V.C Pipes of 6kg class ofIS:4985 - 2000and P.V.C.Pipe specials of cutting to required length, Erectionpipe specials along with P.V.C.Pipe, Making ring seal couplers to join the pipe and pipe specials. 110mm dia,using internal and external including excavation and complete all. with nececessary wall clamps.Internal & External - 110 mm dia pipe -6 kg/cm2 155 75 mm dia pipe - 6 Kg /Cm2 156 50mm dia pipe- 6kg/cm2 157 supply installation of floor drain fabricated as per site condition 158 Warranty for all the above items.
