Tender For Annual Rate Contract For Providing, Laying, Jointing, Testing And Commissioning Of Pipe Line And Allied Works At Various Schemes Under Jurisdiction Of Division Bundi, Distt. Bundi- 1 Providing,lowering,layingandjointing intrenches, standard lengths HDPEISI marked Pipes as per IS-4984: 1995 (amended up to date) withnecessaryjointingmateriallikemechanicalconnectors,i.e.thread/insertjoint/quickreleasecouplerjoint/compression fittingjointorflangedjointandspecialsjointingpipeby electro fusion welding method, including all taxes , transportation and freight charges, inspection charges, loading/ unloading charges, stacking of pipes, including cost of labour and material, specials (Tee, bend etc.), satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer in-charge of following class and diameter. (excluding earth work) . Note:Providingandfixingofallrequisitespecialsasperdrawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately.Supply may be in coil or straight length in 6 M/12 M. 2 HDPE PE-80PN-6 3 63 mm 4 75 mm 5 90 mm 6 110 mm 7 HDPE PE-80PN-10 8 90 mm dia 9 110 mm dia 10 Providing,lowering,layingandjointing intrenches, standard lengths HDPEISI marked Pipes as per IS-4984: 1995 (amended up to date) withnecessaryjointingmateriallikemechanicalconnectors,i.e.thread/insertjoint/quickreleasecouplerjoint/compression fitting joint or flanged joint and specials jointing pipe by butt fusion/ electrofusionweldingmethod,includingalltaxes,transportation andfreight charges, inspectioncharges, loading/unloading charges, stacking of pipes, including cost of labour and material, specials (Tee, bend etc.), satisfactory hydraulic testing, disinfection, commissioning etc. complete as per technical specifications and direction of Engineer in-charge of following class and diameter. (excluding earth work). Note:Providingandfixingofallrequisitespecialsasperdrawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately.Supply of pipe shall be in straight length in 6/12 M. 11 HDPE PE-80PN-6 12 125 mm dia 13 140 mm dia 14 160 mm dia 15 180 mm dia 16 200 mm dia 17 HDPE PE-80PN-10 18 125 mm dia 19 140 mm dia 20 160 mm dia 21 180 mm dia 22 200 mm dia 23 Providing, lowering, laying in trenches, aligning, fixing in position and jointingDuctileIron(DI)ISI markedK-7gradeS&Spipesas per IS:8329-2000 (amendeduptodate),withinternalcementmortar lining suitable for potablewater with rubber ring (EPDM)joints as per IS: 5382-1985 including all taxes (Central and local), transportation and freight charges, inspection charges, loading/ unloading charges,including cost of labour and material, specials (Tee, bend etc.) satisfactory hydraulic testing, disinfection etc. complete as per technical specifications and direction of Engineer-in-charge. (excluding earth work) Note : Providing and fixing of all requisite specials as per drawing, design and layout are inclusive in RM measurement of the item and shall not be paid separately. 24 80 mm 25 100 mm 26 150 mm 27 200 mm 28 Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and disposal of surplus excavated soil as directed within a lead of 50 Mtr. including required all safety provisions etc.:All kinds of soil 29 Add extra for trenches for every additional lift over item no 27 30 Above 1.5 mtr and up to 3.0 mtr. 31 Earth work in excavation by mechanical means (Hydraulic Excavator )/ manual means in trenches of required width and gradient for laying and jointing of pipe line including excavation for sockets, and dressing of sides, ramming of bottoms, depth up to 1.5 Mtr. including taking out the excavated soil, and then returning the soil as. required in layers not exceeding 20cm in depth including consolidating each deposited layer by ramming, watering etc. and stacking serviceable material for measurements and disposal of unserviceable material as directed, with in a lead of 50 Mtr. including all safety provisions required.: 32 Ordinary rock 33 Hard rock( required blasting) 34 Hard rock(blasting prohibited) 35 Add extra for trenches for every additional lift over item no30 36 Above 1.5 mtr and up to 3.0 mtr. 37 Dismantlingofcementconcretepavementforpipeline andchambersby mechanicalmeansusingpneumatictools,cuttingtheperipheraledgebyCC cutter, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters.Measurementfordismantledtrenchtobemade asperstandard trenchwidthspecifiedintenderdocumentandnoextrapaymentshallbe made be made for trench width more than specified, re-handling of material/earth to complete the tasks as per technical specification and scope of work. 38 Dismantling of flexible pavement for pipe line line and chambers by mechanical means using pneumatic tools, breaking to pieces not exceeding 0.02 cum in volume and stock piling at designated locations and disposal of dismantled materials up to a lead of 1000 meters. Measurement for dismantled trench to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, re-handling of material/earth to complete the tasks per technical specification and scope of work. 39 Bituminous courses 40 Granular courses 41 Providing and laying in position cement concrete M10 grade nominal mix 1:3:6 (1 Cement : 3coarse sand : 6 graded stone aggregate 40 mm nominal size) in base course complete including all material, labour, machinery, lighting, guarding for road restoration work in trenches of pipe line and chamberwork. Measurement for CC work to be made as per standard trench width specified in tender document and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work. 42 Providing and laying in position cement concrete in specified grade over prepared base course complete including finishing, curing, all material,· labour, machinery,lighting, guarding for road restoration worl< in trenches. of. pipe line and chamber work. Measurement for CC work to be made as per standard trench width specified in tender document .and no extra payment shall be made be made for trench width more than specified, complete work as per technical specification and scope of work. 43 M20 grade NominalMix1: 1.5: 3 (1 cement : 1.5 coarse sand : 3 graded stone aggregate 20mm nominal size 44 Plain cement concrete pavementof M-30 Grade 45 Providing, lowering,aligning, fixing inposition inpipe line, CI D/F Sluice valves straightandpocketlessbodypassageofapprovedmakeof following Pressure rating & dia complete, confirming to IS:14846 (amended up to date) and of following specifications: Body, Bonnet, Wedge, Gland, Thrust Plate, Cap & Hand wheel of Grey cast iron of IS:210/ FG200Stem - AISI- 410 ,Body Seat ring, Wedge facingring&Bushes-LTB2/SS ,FacetofacedimensionsasperIS14846/2000 (amendeduptodate),Epoxy(Non-Toxic-suitablefordrinkingwater)applied inside and outside,Flanges Drilled as per IS 1538. Nut-Bolt confirming to IS:1363 andIS:1367/CS/galvanisedsteel InsertionrubberofblackEPDM6mmthick. Sluice valves including all jointing & jointing material, labour, testing and commissioningalongwithpipelineasperTechnicalSpecificationsandasper direction of Engineer-in-charge.Note: Rates are exclusive of tail piece/ dismantling joints and earth work.Manually Operated CI Sluice valve of Class PN-1.0 46 80 mm HW 47 100 mm HW 48 125 mm HW 49 150 mm HW 50 200 mm HW 51 Providing, lowering, aligning, fixing in position in pipe line, CIdouble flangedDual plate check valve of approved make of following Pressure rating & dia complete, asperAPI:594/API:598andoffollowingspecifications: Body&CoverofGrey cast iron ofIS:210/ FG200 , Disc / plates - Cast steel ,Disc seal ring of EPDM/ NBR (foodgradequality),BodyseatofSS,FacetofacedimensionsasperAPI:594,FlangesDrilledasperIS:1538. Epoxy(Non-Toxic&suitablefordrinkingwater) applied on body & coverinside and outside . Shaft/Stop Pin of SS- AISI- 304/410 , Hinge SS AISI 316/304 / CS ,Spring SS AISI 316/304 , Bonnet Gasket EPDM ,Bush- BrasswithEPDM/NBROringseal.Nut-BoltconfirmingtoIS:1363andIS:1367 (galvanisedsteel),InsertionrubberofblackEPDM6mmthick.Suitable support structureasperdirectionsofEIC includingjointing&jointingmaterial,labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge.Note: Rates are exclusive of tail piece/ dismantling joints and earth work.Class PN 1.0 52 80 mm dia 53 100 mm dia 54 125 mm dia 55 150 mm dia 56 200 mm dia 57 Providing, lowering, aligning, fixing in position in pipe line, CI double flanged swing type NonReturnValves(NRV) ofapprovedmakeoffollowingPressurerating& dia complete, confirming to IS: 5312 (part -1)/ 2004 (amendedup to date) and of followingspecifications:Body,Cover&discofGreycastironofIS:210/FG200. FacetofacedimensionsasperIS5312(part-1):2004,FlangesDrilledasper IS:1538.Epoxy (Non-Toxic&suitablefordrinkingwater)appliedonbody,cover anddiscinsideandoutside.BodyseatringofSS/CSDoorfacering-EPDM/ Neoprene (food grade quality) ,Shaft ofSS- AISI- 410 ,Hinge Malleable cast iron / SS AISI 316 ,Bonnet Gasket EPDM, Bush- Leaded tin Bronze/ PTET, Gasket EPDM/NBR ,Nut-BoltasperIS:1363andIS:1367(galvanisedsteel),Insertion rubber of black EPDM 6mm thick. Suitable support structureas perdirections of EIC including jointing & jointing material, labour, testing and commissioning along withpipelineasperTechnicalSpecification&asperdirectionofEngineer-in- charge.Note: Rates are exclusive of tail piece/ dismantling joints and earth work.Class PN 1.0 58 80 mm dia 59 100 mm dia 60 125 mm dia 61 150 mm dia 62 200 mm dia 63 Providing,lowering,aligning,fixinginpositioninpipelineatworksite,DID/F Resilientseated(softseated)SluiceValves(GateValves),Vacuumtight(bubble tight), straight and pocket less body passage of approved make of following class & diacompleteconfirmingtoBS-EN-1171/AWWAC-509andoffollowing specifications:Body & bonnet ofDuctile castiron ofgrade GGG40/GGG50as per DIN 1693 or GR SG-400/12 as per IS 1865 or equivalent grade as per IS :3896-part2 1985 and subsequent revisions, Wedge of same material as body & shall vulcanisedrubber lined with EPDM (food grade quality) and seals of NBR Face to facedimensionsasperBS5163-89/IS14846/2000(amendeduptodate)/Din 3202F4,Stem/spindleofSSAISI316/410Electrostaticepoxypowder(EP-P)/ Fusion bond epoxy ( Non-Toxic- suitable for drinking water) coated with minimum thicknessof250micronsinsideandoutside,DrilledasperIS1538.Nut-Bolt confirmingtoIS:1363andIS:1367 (Galvanisedsteel)Insertionrubberofblack EPDM 6mm thick. Suitablesupport structure as per directions of EIC, Sluice valves includingall jointing& jointingmaterial, labour,testingandcommissioningalong withpipelineasperTechnicalSpecificationsandasperdirectionofEngineer-in- charge.Note: Rates are exclusive of tail piece/ dismantling joints and earth work.Manually Operated Resilient Seated Sluice Valves of Class PN 1.6 64 80 mm dia 65 100 mm dia 66 125 mm dia 67 150 mm dia 68 200 mm dia 69 Providing, lowering, aligning, fixing in position and Jointing in pipe line, CI Double Acting Kinetic Air Valve with isolating Sluice Valveof approved makes for following pressure rating & dia complete, confirming to IS: 14845-2000 (amended up to date) and of following specifications: Body , Cover and Cowl - Grey Cast Iron asperIS:210-FG200,Float-StainlessSteelAISI304/IS:3444, FloatGuide- HBT1.HPOrifice- HTB2/SS,Bodyseatring-Leadedtinbronze/SS.Sealringand face ring - EPDM/NBR ,Ends flanged according to IS 6418,Fastners - CS, Epoxy paint inside outside of food grade safe for drinking water ,Valves including all material, labour,testingandcommissioningasperTechnicalSpecificationsandasper direction of Engineer in charge.Note: Rates are exclusive of connecting tee, pipe piece and earth work. 70 Class PN 1.0 71 40 mm 72 50 mm 73 80 mm 74 100 mm 75 150 mm 76 200 mm 77 Providing,lowering,aligning,fixinginpositioninpipeline,DI doubleflanged resilient seatedDual plate check valve of approved make of following Pressure rating & dia complete,as per API: 594/ API: 598 and of following specifications: Body & Bonnet of Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 or GR SG-400/12asperIS1865orequivalentgradeasperIS:3896-part2-1985and subsequent revisions, Disc / plates - SG-400/12 or CF-8M,Face to face dimensions as per API: 594 , Flanges Drilled as per IS:1538. Electrostatic Epoxy Powder(EP-P) / Fusion Bonded Epoxy (Non-Toxic & suitable for drinking water) coated with minimum thickness of 250 micron applied on body and cover inside and outside . Disc seal ring of EPDM/ Neoprene (food grade quality) and disc seal retaining ring of SS/CS. Shaft of SS- AISI- 410 , Hinge SS AISI 316/304,SpringSS AISI 316/304,Bonnet Gasket EPDM ,Bush- Brass with EPDM/NBR O ring seal, Nut-Bolt confirmingtoIS:1363andIS:1367(galvanisedsteel), Insertionrubberofblack EPDM6mmthick.Suitable supportstructureasperdirectionsofEIC including jointing & jointing material, labour, testing and commissioning along with pipeline as per Technical Specification & as per direction of Engineer-in-charge.Note: Rates are exclusive of tail piece/ dismantling joints and earth work.Class PN 1.6 78 80 mm dia 79 100 mm dia 80 125 mm dia 81 150 mm dia 82 200 mm dia 83 Providing,lowering,aligning,fixinginpositionandJointinginpipeline,DIBody FlangedEndTamperproof KineticAirValveofapprovedmakesoffollowing pressureratinganddiaandasperfollowingspecifications:Governingstandard- AWWA C512/ IS:14845:2000(amended up to date) Body, High pressure cover , Low pressure cover, Cowl andJoint support ring - Ductile cast iron of grade GGG40/GGG50 as per DIN 1693 orGR SG-400/12as perIS 1865, Float- LP ball & HP ball : AISI 304 stainless Steel, Seat ring & Gasket - EPDM/NBR ,HP Orifice & HP orifice plug : Bronze/ SS ,Bush: Bronze ,Flanges as per IS/ BS, Drilled as per IS:1538. Electrostatic Epoxy Powder(EP-P) / Fusion Bonded Epoxy (Non-Toxic & suitable for drinking water) coated with minimum thickness of 250 micron applied on body & coverinside and outside fasteners - CS/ Galvanised steel, Outlet of big orifice will haveascreentopreventTamperoffloat, withDImetalseatedD/FNonrising stemSluiceValvesasper(IS:14846amended uptodate)PN1.6ratingsValves including all material, labour, testing and commissioning as per Technical Specifications and as per direction of Engineer in charge.Note: Rates are exclusive of connecting tee, pipe piece and earth work.Class PN 1.6 84 40 mm dia 85 50 mm dia 86 80 mm dia 87 100 mm dia 88 150 mm dia 89 200 mm dia 90 Providing, lowering, laying, aligning, fixing in position and jointing MS dismantling joint(FabricatedSteel) asperISspecifications complete of the following sizes including alljointingmaterial, cost of all labour, testing and commissioning Technical Specifications and as per direction of Engineer. 91 80 mm dia 92 100 mm dia. 93 125 mm dia. 94 150 mm dia. 95 200 mm dia. 96 Providing and fixing of flanged/ plain ended MS Specials made from MS sheet strips of relevant IS specification of approved thickness by welding,lowering,laying,aligning,fixinginpositionatalllevel/ depthsintrenchescompleteincluding alltaxes,material, labour, inside lining, outside coating, testingandcommissioning alongwith pipelineaspertechnicalspecifications anddirection of Engineer in-charge. 97 MS pipespecialsup to600mmdia (withminimum5mmthickness) 98 Providing Household Tap Connectionas per technical specification and approved drawing as per relevant IS code (amended up to date) from uPVC/DI/AC/MS/GI pipe line up to consumer meter/premises by using PP/MS saddle piece (Complete job).This job includes digging out suitable size of pits and trench for laying service line in all kinds of soil (excluding road); depositing and refilling of pit & jhiri with watering & ramming /compacting in layers and disposal of surplus excavated soil as directed with in a lead of 100 meter ; providing & fixing of all fitting duly approved in accordance withspecification for potable water including MS/PP saddle piece, gunmetal ferrule 4.0 mm , GM Full-way Valve (IS:778 Mark) or ball valve (min. weight 165 gm)and specials, below ground level 20 mm nominal dia MDPE pipe PE80 PN 16 as per ISO 4427 / 20 mm nominaldia PPR-C (Three layered) pipePN16 SDR 7.4 (IS:15801:2008) (ISI mark) and above ground level using 20 mm dia PPR-C pipe with standard PPR fittings/ 15 mm dia GI pipe with fittings in the premises for fixing a tap / meter box (excluding),including accessories with flushing, cleaning, disinfecting and testing of pipe line complete required for making of service connection complete in all respect including labour charges . The service line should be laid at least 45 cm below ground level.Note: Road cut and restoration is not part of this item and paid separately. 99 For connection with 20 mm dia MDPE/PPR-C pipe length up to 05 mtr. 100 Providing Household Tap Connectionas per technical specification andapproved drawing and as per relevant IS code (amended up to date) from HDPE pipe line up to consumer meter/premises by using electro fusion saddle piece (Complete job).This job includes digging out suitable size of pits and trench for laying service line in all kinds of soil; depositing and refilling of pit & jhiri with watering & ramming /compacting in layers and disposal of surplus excavated soil as directed with in a lead of 100 meter ; providing & fixing of all fitting duly approved in accordance withspecification for potable water including electrofusion saddle piece, gunmetal ferrule 4.0 mm , GM Full-way Valve (IS:778 Mark) or wheel valve and specials, below ground level 20 mm nominal dia MDPE pipe PE80 PN 16 as per ISO 4427 / 20 mm nominaldia PPR-C (Three layered) pipePN16 SDR 7.4 (IS:15801:2008) (ISI mark) for and above ground level using 20 mm dia PPR-C pipe with standard PPR fittings/ 15 mm dia GI pipes with fittings in the premises for fixing a tap / meter box (excluding) ,including accessories with flushing, cleaning, disinfecting and testing of pipe line complete required for making of service connection complete in all respect including labour charges . The service line should be laid at least 45 cm below ground level.Note: Road cut and restoration is not part of this item and paid separately. 101 For connection with 20 mm dia MDPE/PPR-C pipe length up to 05 mtr. 102 P & F Bib cock (IS : 781 mark), superior quality of approved make , brass 400 gm, 15 mm nominal bore. 103 P & F Bib cock (IS : 8931 mark), superior quality of approved make,chrome plated with complete brass body including brass handlewith wt. 300 to 325 gm.15 mm nominal bore. 104 Road cutting for house hold service connection in minimum trench width wherever road crossing is required. Road cutting of cement concrete,WBM, Black top etc. of all thickness shall be doneby using a concrete cutter machine keeping minimum trench width and restoration of the road with Cement concrete with PCC M-10 and CC M-30 grade as per specification and direction of Engineer in charge.. 105 sheet)
