Tender For Repair/Maintenance To Rss Vehicles And Plant Eqpt At Af Stn Suratgarh-- 1 BOQ (REPAIR/MAINT TO RSS VEHICLES AND PLANT EQPT AT AF STN SURATGARH) 2 S&F in replacement of filter element set (Fuel filter, oil filter, air filter, hydraulic filter) with O ring of Make MICO / JCB / BHEM / L&T / Ashok Leyland /TATA / Eicher or as per sample for the following plants/vehicles, complete all as specified and directed by the Engineer-in-Charge. 3 Tractor HMT 4 Wheel Loader 5 Vibro Max 6 Crane 7 Mixing Pump 8 JCB 3DX 9 JCB 4CX 10 JCB Tractor 11 Eicher TG 10.90 12 Tipper TATA 8 Ton 13 Ashok Leyland flat Trailer 14 Water Lorry Ashok Leyland 15 Hero Honda Motor Cycle 16 Tata 207 17 Eicher 10.75 18 Tata Xenon 19 Swift Dzire 20 Gypsy 21 Supply & replacement of lube oil SAE 15W - 40 for top up and filling up the oil in the sump after Completely flushing the old oil out of the tank and cleaning of the tank for fresh filling , complete all as specified and directed by the Engineer-in-Charge. Make : Castrol / HP /Shall/ Mobil / Servo 22 Supply & replacement of transmission oil SAE 80W - 90 for top up and filling up the oil in the sump after completely flushing the old oil out of the tank and cleaning of the tank for fresh filling , complete all as specified and directed by the Engineer-in-Charge. Make : Castrol / HP /Shall/ Mobil / Servo 23 Supply & replacement ofheavy-duty Brake Oil /fluid for hydraulic clutches and brakes of all vehicles , complete all as specified and directed by the Engineer-in-Charge. Make : Servo / HP /TVS 24 Supply and replacementof hydraulic oil of suitable grade for replacement of old/unserviceable hydraulic oil from plants/vehicles, complete all as specified and directed by the Engineer-in-Charge. 25 Supply only coolent for replacement of old coolent from plants/vehicles, complete all as specified and directed by the Engineer-in-Charge. 26 S&F in replacement of self starter assembly for vehicles/plants 24 volts DC including, fixing & testing, complete all as specified and directed by the Engineer-in-Charge.Make : Lucus-TVS or as per sample 27 S&F in replacement of self starter assembly for vehicles/plants 12 volts DC including complete fixing & testing, complete all as specified and directed by the Engineer-in-Charge.Make : Lucas - TVS or as per sample 28 M&Lfor rewinding the self starter assembly 12/24 volts by taking out from the vehicles dismantling & cleaning, providing proper insulation rewinding with super enameled copper wire of existing size & insulating the field coil assembly & fixing back after repairs including testingcomplete all as specified and directed by the Engineer-in-Charge 29 S&F in replacement of unserviceable rubber hose set for water circulation of various vehicles/plants as required on site, complete all as specified and directed by the Engineer-in-Charge. 30 M&L for dismantling of radiator assembly from the vehicle and transporting to the civil workshop to repair leakage, cleaning with suitable cleaning agent and filling coolent and fixing back to the vehicle, complete including testing and commissioning all as specified and directed by Engineer-in-Charge for the following vehicls/plants:- 31 Wheel Loader/Vibro Max 32 JCB 3DX/4 DX/Crane 33 Eicher TG 10.90/Tipper TATA 8 Ton 34 Ashok Leyland flat deck/trailer/water lorry 35 Tata 207/swift Dzire/Gypsy/Tata Zenon 36 Eicher 10.75 37 JCB Tractor/HMT Tractor 38 Supply and replacement of battery terminal heavy duty as per sample made of brass with bolts and washers , complete all as specified and directed by the Engineer-in-Charge. 39 Supply only distilled water to be filled in batteries , complete all as specified and directed by the Engineer-in-Charge. 40 Supply only ignition switch with key forany vehicles/plants as required on site, complete all as specified and directed by the Engineer-in-Charge. 41 S&F in replacement of battery cable of 70 Sqmm PVC insulated multi standard copper conductor single core cable with necessary lugs , complete all as specified and directed by the Engineer-in-Charge. 42 Taking down unserviceable fuel injection pump from plants/ vehicles, carrying to workshop for necessary repair including necessary spares and calibration, refixing the same duly repaired to its original position and testing for its serviceability at site , complete all as specified and directed by Engineer-in-Chargefor the following vehicls/plants:- 43 Wheel Loader/Vibro Max 44 JCB 3DX/4 DX/Crane 45 Eicher TG 10.90/Tipper TATA 8 Ton 46 Ashok Leyland flat deck/trailer/water lorry 47 Tata 207/swift Dzire/Gypsy/Tata Zenon 48 Eicher 10.75 49 JCB Tractor/HMT Tractor 50 Material and labour for dismantling of front / rear wheels from the hub and cleaning, greasing the bearing, cleaning of break liners including supply and fixing of unserviceable break lines, springs & brake shoes, break cylinders and master cylinder and required accessories complete all as specified and directed by the Engineer-in-Charge for the following vehicls/plants:- 51 Wheel Loader/Vibro Max 52 JCB 3DX/4 DX/Crane 53 Eicher TG 10.90/Tipper TATA 8 Ton 54 Ashok Leyland flat deck/trailer/water lorry 55 Tata 207/swift Dzire/Gypsy/Tata Zenon 56 Eicher 10.75 57 Motor Cylcle Hero Honda 58 JCB Tractor/HMT Tractor 59 Taking down road spring both side tempering the same with height, bending process and refixing the same in existing position after repairing the following:-(i)replacement of main 2nd leaf both side rear road spring each side - 2 Nos(ii)replacement of centre bolt - 02 Nos(iii) replacement of road spring U bolt - 02 Nos(iv) replacement of distance piece 60 Eicher TG 10.90/Tipper TATA 8 Ton 61 Ashok Leyland flat deck/trailer/water lorry 62 Tata 207/swift Dzire/Gypsy/Tata Zenon 63 Eicher 10.75 64 JCB Tractor/HMT Tractor 65 Overhauling, repair and replacement of steering gear to axle, steering gear bolts and tie rod outer ball joint rubber lubricates steering rack and pinion with steering moving part, wheel alignment and steering connection and front hub bearing for the following vehicles/plants, complete all as specified and directed by the Engineer-in-Charge. 66 Wheel Loader/Vibro Max 67 JCB 3DX/4 DX/Crane 68 Eicher TG 10.90/Tipper TATA 8 Ton 69 Ashok Leyland flat deck/trailer/water lorry 70 Tata 207/swift Dzire/Gypsy/Tata Zenon 71 Eicher 10.75 72 JCB Tractor/HMT Tractor 73 S&F in replacement of head lamp, instrument lamp, sides and tail lights for the following plants/vehicles, complete all as specified and directed by the Engineer-in-Charge. 74 Wheel Loader/Vibro Max 75 JCB 3DX/4 DX/Crane 76 Eicher TG 10.90/Tipper TATA 8 Ton 77 Ashok Leyland flat deck/trailer/water lorry 78 Tata 207/swift Dzire/Gypsy/Tata Zenon 79 Eicher 10.75 80 Motor Cylcle Hero Honda 81 JCB Tractor/HMT Tractor 82 Dismantling of old parts for the following vehicle/plants and providing new parts are as under :-(i) Replacement of door lock set (Set of 2)(ii)Replacement of side mirror (Set of 2)(iii)Replacement of rubber foot mat (Set of 2)(iv)Replacement of door rubber gasket and beading of glass. 83 Eicher TG 10.90/Tipper TATA 8 Ton 84 Ashok Leyland flat deck/trailer/water lorry 85 Tata 207/swift Dzire/Gypsy/Tata Zenon 86 Eicher 10.75 87 S&F in replacement of clutch plate/pressure plate of the following vehicle/plants:- 88 Eicher TG 10.90/Tipper TATA 8 Ton 89 Ashok Leyland flat deck/trailer/water lorry 90 Tata 207/swift Dzire/Gypsy/Tata Zenon 91 Eicher 10.75 92 Removing broken wind shield glass and supply and fixing wind shield glass with suitable size of rubber beeding of following vehicles complete all as specified and directed by the Engineer-in-Charge. Make : Saint gobain sekurit - or equivalent model approved by GE. 93 Tata 207 94 Eicher 10.75 95 Material and labour for replacement of seat cover for using existing quality of rexin, stitching for suitable size of existing seat offollowing Vehicles complete all as specified and directed by the Engineer-in-Charge. 96 Eicher/Tipper/flat Deck/Water lorry 97 Swift Dzire 98 Tata 207/Tata Xenon/Gypsy 99 Hero Honda Motor Cycle 100 Dismantling the hydraulic system of the plants and supplying and fixing of new seals and pressure lines, greasing complete and Hydraulic system fixing back to plant, complete testing of the following plants complete all as directed by Engineer-in-charge:- 101 Wheel Loader 102 JCB 3DX/4 DX/Crane 103 JCB Tractor 104 Tipper TATA 8 Ton/Ahoka Leland flat Deck/Water Lory 105 S&F in replacement of Dry unserviceable cells of 12 V battery for vehicles, of the following capacity of battery complete all as directed by Engineer-in-charge:-Make : Exide / Amron / Amco 106 180 AH 107 150 AH 108 130 AH 109 90 AH 110 70 AH 111 35 AH 112 5 to 10 AH 113 Taking down tyre with drum of following Vehicles / plants and re-fixing the tyre after making puncture of the inner tube complete all as directed by Engineer-in-charge:- 114 Tractor HMT 115 Wheel Loader 116 Vibro Max 117 Crane 118 Mixing Pump 119 JCB 3DX 120 JCB 4CX 121 JCB Tractor 122 Eicher TG 10.90 123 Tipper TATA 8 Ton 124 Ashok Leyland flat deck 125 Ashoka Leyland water lorry 126 Motor Cycle Hero Honda 127 Tata 207 128 Eicher 10.75 129 Tata Xenon 130 Swift Dzire 131 Gypsy 132 S&F in replacement of wind shield wiper set with motor of the following vehicles complete all as directed by Engineer-in-charge:- 133 TATA 207/swift Dzire/Gypsy/Tata Xenon 134 Eicher 10.75/Tipper/Flat Deck/Water Lorry 135 Repair of alternator of following plants / vehicles including replacement of coils and ensuring proper charging of battery complete all as directed by Engineer-in-charge:- 136 TATA 207/Tata Xenon 137 Eicher 10.75 138 Tipper TATA 8 Ton 139 Ashok Leyland flat Deck/Water Lorry/ 140 Eicher TG 10.90 141 S&F in replacement of rear view mirror of the following vehiclescomplete all as directed by Engineer-in-charge:- 142 TATA 207 143 Eicher 10.75/Flat Deck/Water Lorry 144 Tata Xenon 145 Swift Dzire 146 Removing broken wind shield glass of driver chamberand supply and fixing wind shield glass with suitable size of rubber beeding of following JCBs complete all as specified and directed by the Engineer-in-Charge. Make : Saint gobain sekurit - or equivalent model approved by GE. 147 JCB 3DX/4CX 148 Crane 149 M&L removing of existing paint on following B vehicle/RR plant making smooth surface by scratching the old paints preparation of surfaces by rubbing with emery paper removing all dents and filling putty in dents where required apply one coat of red oxide primer and and applyingtwo coats of synthetic enamel Duco as per existing colour paint with spraying process including writing of B.A. No and making MES sign as per specified and directed by engineer in charge. 150 TATA 207/Tata Xenon 151 Eicher 10.75/Tipper TATA 8 Ton/Ashok Lyland Flat Deck 152 JCB 3DX/4DX/Wheel Lodder 153 Repair /Maintenance of Existing Ladder Gear system on Eicher Veh incl complete overhauling, Repair of pulley system, Rope change of existing size and length, welding frame workof all ladder steps and bucket ,painting workcomplete all as directed by Engineer-in-charge.Note: Replacement of all minor connected parts deemed to be included in quoted rate 154 Taking Down drivers and co-drivers seat forward and backward adjusment move lever complete with jute, MS plate ,base foam etc. and providing new seats alongwith MS Frame and base foam complete all as specified and directed. 155 TATA 207/Gypsy /Xenon 156 Eicher 10.75/Tipper/Flat Deck 157 Tractor 158 Taking out the worn out wiring and replace complete wiring as of same gauge wiring in repairs including testing and commisining of following B vehicles. 159 Tata Mobile/Tata Xenon/Gypsy/Switf Dezire 160 Eicher 10.75/Tipper/Flat deck/Ashok Lyland Flat Deck 161 M&L Overhauling of Eicher including dismantling of parts, tuning cleaning of distributors, greasing / oiling assembling / testing all as per requirement of engine and replacement of following parts complete all as specified and directed:-i)set of valve engine (intake/exhaust)ii)seal valve stemiii)Bolt cylinder headvi) cylinder head assemblyv) senor unit water pumpvi) nozzle with holder set of 6(one set)vii) head gasket unit completeviii)spring valve setix)ring valve set intakex) ring valve set exhaust xi)head cylinderxii) muffler assyxiii) exhaust pipexiv) turbo charger repair kitxv) engine oil filter assyxvi) fuel filter setxvii) air cleanerxviii) engine mounting cushion rubberxix) engine mounting rubberxx)engine mountin boltxxi) oil pump gasketxxii) oil pump assyxxiii) oil pressure switch Note : Any other item other than mentioned above required for overhauling Engine also to be incl in quoted rates. 162 M&L Overhauling of JCB 3DX/4DX/Wheel Lodder including dismantling of parts, tuning cleaning of distributors, greasing / oiling assembling / testing all as per requirement of engine and replacement of following parts complete all as specified and directed:-i)set of valve engine (intake/exhaust)ii)seal valve stemiii)Bolt cylinder headvi) cylinder head assemblyv) senor unit water pumpvi) nozzle with holder set of 6(one set)vii) head gasket unit completeviii)spring valve setix)ring valve set intakex) ring valve set exhaust xi)head cylinderxii) muffler assyxiii) exhaust pipexiv) turbo charger repair kitxv) engine oil filter assyxvi) fuel filter setxvii) air cleanerxviii) engine mounting cushion rubberxix) engine mounting rubberxx)engine mountin boltxxi) oil pump gasketxxii) oil pump assyxxiii) oil pressure switch Note : Any other item other than mentioned above required for overhauling Engine also to be incl in quoted rates. 163 M&L Overhauling of Tata Mobile including dismantling of parts, tuning cleaning of distributors, greasing / oiling assembling / testing all as per requirement of engine and replacement of following parts complete all as specified and directed:-i)set of valve engine (intake/exhaust)ii)seal valve stemiii)Bolt cylinder headvi) cylinder head assemblyv) senor unit water pumpvi) nozzle with holder set of 6(one set)vii) head gasket unit completeviii)spring valve setix)ring valve set intakex) ring valve set exhaust xi)head cylinderxii) muffler assyxiii) exhaust pipexiv) turbo charger repair kitxv) engine oil filter assyxvi) fuel filter setxvii) air cleanerxviii) engine mounting cushion rubberxix) engine mounting rubberxx)engine mountin boltxxi) oil pump gasketxxii) oil pump assyxxiii) oil pressure switch Note : Any other item other than mentioned above required for overhauling Engine also to be including in quoted rates. 164 S&F in replacement of Hour run meter as per existingfor the following plants/vehicles , complete all as specified and directed by the Engineer-in-Charge. 165 Tractor HMT/JCB Tractor 166 Mixing Pump Dall (Express) 167 JCB 3DX/JCB 4CX/Vibro Max/Wheel Loader/Crane 168 S&F in replacement of odo meter as per existingfor the following plants/vehiclescomplete all as specified and directed by the Engineer-in-Charge. 169 Eicher TG 10.90/10.75/Tipper TATA 8 Ton/Ashok Leyland flat deck/Water Lorry 170 Tata 207/Tata Xenon/Gypsy 171 S&F as in repair carburator of motor cycle complete all as directed. 172 S&F as in repair seat assy complete of motor cyclecomplete all asdirected. 173 S&F as in repairs air cleaner assembly oil bathtype complete with fitting clamps following B vehicles 174 Tata Mobile/Maruti Gypsy/Tata Xenon 175 Eicher Canter 10.75 176 Supply only radiatorcoolent aquacoolof make TVS/HP/castrol/aquacool or as per directed by Enginer in Charge. 177 S&F as in repairs master cylinder brake of following vehicle as per sample approved by engineer in charge 178 Tata Mobile 179 Eicher 10.75/Tipper/Flat deck 180 Dismantling oil cooler /heat exchanger from veh/plantand supply and fixing in replacementoil cooler / heat exchanger with rubber seal for the following vehicles/plants, complete all as specified and directed by the Engineer-in-Charge. 181 Eicher 10.75/Tipper 182 JCB 3DX/4DX 183 S&F in replacement of complete gear box assembly with all required accessoriesfor the following vehicles/plants, including dismentling gear box assembly from vehand complete all as specified and directed by the Engineer-in-Charge. 184 Eicher 10.75/Tipper 185 Tata 207 186 Dismentling complete all hydraulic pipes of any length & any size andsupply & fixing in replacement of all pipes with existing length and size includingall rubber sealas per existingof JCB 3DX/4DX/wheel Lodder plants, complete all as specified and directed byEngineer-in-Charge. 187 S&F in replacement of complete window doorwith required accessories of Tata 207/Eicher 10.75/Tipper complete all as specified and directed by the Engineer-in-Charge. 188 S&F in replacement of hydraulic brake pressure pipewith required accessories of water lorry/flat deck/tipper/Crane complete all as specified and directed by the Engineer-in-Charge 189 S&F inreplacement of complete shock absorberwith required accessories of Tata 207/Swift Dezire/Tata Xenon complete all as specified and directed by the Engineer-in-Charge. 190 Supply only hydraulic oil of suitable grade for replacement of old/unserviceable hydraulic oil from plants/vehicles, complete all as specified and directed by the Engineer-in-Charge. 191 Supplyof lube oil SAE 15W - 40 for top up and filling up the oil in the sump after Completely flushing the old oil out of the tank and cleaning of the tank for fresh filling , complete all as specified and directed by the Engineer-in-Charge. Make : Castrol / HP 192 S&F in replacement of rubber foot mat complete of the following vehiclescomplete all as directed by Engineer-in-charge:- 193 TATA 207/Tata Xenon 194 Eicher 10.75/Flat Deck/Water Lorry 195 Swift Dzire 196 Contract Amount shall be derived after deducting the amount of Schedule of Credit in General Summary on serial page No 17 of tender documents.
