Tender For Jc For Erection Of Jh3 Bagfilter 27022689 10 10 10 Technological Erection High Critical 10 TO 20 STRUCTURAL ERECTION MEDIUM. 20 TO 30 ERECTION OF GRATING (GI) 5 TO 40 ERECTION OF DUCT SUPPORT 10 TO 50 ERECTION OF DUCT 30 TO 60 ERECTION OF EQUIPMENT 8 TO 70 FIXING OF SHEETS 8 M2 80 FIXING OF SHEETS 220 M2 90 FABRICATION&ERECTION -1.5 PIPE HANDRAIL 220 M 100 F & E OF TECHNOLOGICAL STRUCTURE 3 TO 110 SHUTDOWN SERVICES 1 NO 120 Commissioning services 1 LO 130 FABRICATION OF PIPE 250 IND 140 ERECTION OF PIPE 550 INM 150 EPOXY PAINTING ( THREE COATS ) 150 M2 160 FABRICATION & ERECTION OF PIPE SUPPORTS 1 TO 170 FIXING OF VALVE 120 IND 180 ASSEMBLY & ERECTION OF EQUIPMENT 10 TO 190 ASSEMBLY & ERECTION OF EQUIPMENT 10 TO 200 ASSEMBLY AND ERECTION OF BAG FILTER CAGE 10 TO Email : sriram.konatham@edu.amns.in Contact : Name : Sri Konatham Item Details : Execution Scope: - The Proposal is for providing of technological hopper assembly <(>&<)> erection, ducting, hoods, chutes assembly <(>&<)> erection, Supporting structure assembly <(>&<)> erection for Bag filter and duct support, Equipment installation <(>&<)> alignment Floor gratings fixing, Roof <(>&<)> side sheeting ,handrail with toe guard fixing, De dusting Launder fabrication <(>&<)> erection, Utility pipe line fabrication <(>&<)> erection ,Huck up <(>&<)> shut down <(>&<)> commissioning Services for JH-3 bag filter-1 no’s 35000 m3/hr in stockpile location. Assembly of structural- Bag filter casing, Bag filter supporting structure, Ducting supporting structure with ducting • Structural and Technological assembly at site components including temporary Bed preparation need to be done before execution of activity (Bed preparation material is Under AMNS) . • Studying the drawings and assembly of the equipment to be carried out as per drawings, followed by Erecting the equipment’s and assembled parts. • During assembly and before erecting the units to position, the Vendor shall compare the structures with the drawings to ensure that there are no fabrication error or errors. • During If extra joints are required to be provided in column, crane girder etc, approval should be obtained from the AMNS. However, as general guidance following is suggested. Splice joints of column and crane girder shall of full-strength butt weld and wherever possible shall be located at zones of minimum or substantially lesser stress. • Proper assembly needs to be done as per drawing. Erection of Structural/Technological medium/mild and Technological casing, ducting Erection • Contractor should verify all the materials received from AMNS stock yard physically wrt to documents in the presence of the Engineer in charge. • All column and duct supporting structures need to be proper alignment after next phase erection. • Working Height is 6-18 mts. • The erection to be carried out in as sequential manner and as per the SOP given in the erection and installation manual. • For Heavy structure lifting a lifting method need to be prepare and sequence of erection process should have the prior approval of the Engineer in charge. • Erection involves ground assembly, lifting, placement, alignment, welding where required, in situ erection and carrying the erection in all heights / elevations. • The Contractor shall provide all temporary platforms, supports and other necessary facilities required for handling, erection, testing and visual inspection of execution at the point of installation and should also provide necessary packing plates. • All erection works shall be done with the help of cranes or Hydra use of winch is not envisaged. • Material management and reconciliation of all the material is in contractor’s scope, any damage / loss of materials, equipment’s need to be replaced with free of cost by the contractor. • No final bolting or welding of joints shall be done until the structure has been properly aligned. • cross beam/bracings are erected only after the cleats/gussets are fully welded. • For positioning beams, columns and other steel members, the use of steel sledges is not permitted. • All structural members shall be erected with erection marks in the same relative position as shown in the appropriate erection and shop Page 2 of 5 ArcelorMittal Nippon Steel India Limited AM/NS PELLETS VIZAG Near Flyover, Scindia Road,Visakhapatnam,530004,Andhra Pradesh,India GSTIN 37AAACE1741P1ZG PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000125812 Date 16.12.2024 Submission Date 26.12.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Mr. Ravi Kishore Borra Contact Email RAVIKISHORE.BORRA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details drawings. • Any temporary supports platforms required while execution is under contractor scope, (raw material will be provided by M/s AMNS apart from scaffolding). • Alignment of all structures true to line, level, plumb and dimensions within specified limits of tolerance. • The vendor should submit to AMNS the Bar-Chart for erection <(>&<)> commissioning and weekly progress reports of the various activities and update the same at suitable time intervals indicating the scheduled completion. • Maintaining of protocols, erection reports <(>&<)> check list and records pertaining to assembly <(>&<)> erection • Prior to commencement of erection, all the erection equipment, tools, tackles, etc. shall be tested for their load carrying capacity (form 38) need to be shown. • Cutting, chipping, filling, grinding, etc. if required for preparation and finishing of site connections. • All field welding should be carried out in accordance with the requirements of the specification for execution work applicable to the project as per the drawings. • The welding shall be uniform and free from defects like slag inclusion, blow holes’ porosity, cracks, under cuts etc. There shall not be over lapping or undercutting of the parent metal. • Field painting should be done after the structure is erected, levelled, plumbed, aligned in its final position, and accepted by the Engineer. • Touch up paints wherever is required is in contractor’s scope and M/s AMNS will supply the paint, all the three coats to be applied. • Technological ducts approx. 30 ton need be erection. • Metallic/nonmetallic expansion bellow and damper should be installation in duct during installation. Erection of floor and step gratings: - • Floor Gratings shall be fixed to the bearing members by welding as indicated in the drawings. • A suitable access platform of gratings floors, steps, and walkways should be installed for access/ maintenance of equipment. Erection <(>&<)> alignment of equipment: - • The above mentioned Equipment such as : Bag filter fan with motor, RAV , Bag filter cages with cloths Assembly, erection, alignment, and commissioning • All parts of the equipment shall be thoroughly cleaned of loose mill scales, rust or foreign matters. • The equipment and its structures shall be erected as per the instructions of the Prime suppliers /AMNS. • No permanent bolting or welding should be done until proper alignment has been made. • The vendor shall provide standard tools like: - calipers, Straight edge, micrometers, levels, master levels <(>&<)> various hand tools for alignment. • All the Assembly, Erection and Alignment protocols to be submitted to M/s AMNS executive, the further erection and installation activity to be carried out only after getting the clearance from M/s AMNS executive. Fabrication <(>&<)> erection of 32 mm Handrail pipe: - • Safety hand railing, preferably of tubular constructions shall be provided , staircase walkways and plat form Railing shall not be less than 1000 mm in height with an intermediate member at a height of 500 mm. The minimum size of handrail shall be 32NB. • Side Handrailing fixing for walkway of need to be provided on both sides of staircase and plat form. • Touch up paints should be applied on all handrails; all the three Page 3 of 5 ArcelorMittal Nippon Steel India Limited AM/NS PELLETS VIZAG Near Flyover, Scindia Road,Visakhapatnam,530004,Andhra Pradesh,India GSTIN 37AAACE1741P1ZG PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000125812 Date 16.12.2024 Submission Date 26.12.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Mr. Ravi Kishore Borra Contact Email RAVIKISHORE.BORRA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details coats need to be applied. • One Vertical, one middle horizontal and one top horizontal should consider is 1 Running mts and billing will done accordingly. Fixing of Roof <(>&<)> side sheeting: - • color coated corrugated roof sheet Fixing Roof <(>&<)> side sheeting of Bag filter roof <(>&<)> side. • All fixing of the roof and side trapezoidal profiled sheeting to purlins shall be by means of self-tapping screws of tested quality as per manufacturer’s recommendation. • All sheets shall be stitched together by self-drilling stitching screws of specified diameter and length as per sheet manufacturer’s specification. In case of double side lap, the pitch must be staggered between alternative crowns. Washers of specified quality shall be placed under the head of the screw which shall always be on the outside the building. • Installation of sheets of all gauges and sizes, flashings and fittings like corner pieces, apron pieces, ridges, cutting and bending of sheets wherever required, drilling of holes all as per specification and drawings. Shutdown Activity – • Vendor should deploy 4 team-25 members during shutdown period for the tenure of 1 days on day/night basic (24 hrs.). • During shutdown there is multiple activity need to be done ,Dismantling of existing hood, chute, Hood fixing, ducting minor modifi cation ETC. Commissioning – • After issue of preliminary acceptance from AMNS EIC , the vendor shall start-up and commission the unit in an integrated manner under his individual responsibility.(AMNS execution engineer will be supported) • Vendor should deploy 2 team-10 members during commissioning period for the tenure of 2 days on day/night basic (24 hrs.) General scope of work: - • Contractor should have full knowledge on the above-mentioned works laws and regulations, conditions of labor, local conditions, and environmental aspects, and shall comply with the requirements thereof. (Minimum experience 7-10 Years in similar field is needed) • All the joints to be welded with 7018 /6013 welding and to be heated in Oven as per the recommended by the M/s ESAB supplier. • All consumables such as welding electrodes, working tools <(>&<)> tackles, DA <(>&<)> oxygen cylinders, grinding wheels, ovens for welding rods and welding machines etc. • All lifting and working tools such as welding machines, cutting sets, slings, D shackles are in in the contractor’s scope and TPI certificate to be furnished at the time of entry. • All safety equipment like scaffolding, PPEs, Body harness, Lifelines, and rope grabbers etc is under vendor scope. • Lodging, Boarding, transportation <(>&<)> external issues of staff and working team is under contractor scope. Utility Piping activity • Utility piping such as -water and air line (1 inch -6 inch)fabrication, surface preparation, painting, for all CS seam less/ ERW pipes <(>&<)> pipe fittings , Fabrication ,Bevel preparation, erecting,(1-15 mts), clamping, welding, valve fixing, touch up painting , Anchor fastener drilling <(>&<)> fixing ,connecting to existing piping for Bag filter de dusting facility. Page 4 of 5 ArcelorMittal Nippon Steel India Limited AM/NS PELLETS VIZAG Near Flyover, Scindia Road,Visakhapatnam,530004,Andhra Pradesh,India GSTIN 37AAACE1741P1ZG PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000125812 Date 16.12.2024 Submission Date 26.12.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Mr. Ravi Kishore Borra Contact Email RAVIKISHORE.BORRA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details HSE: - • Safety PPEs like Helmet, shoe, glasses, gloves, safety belts are in the contractor scope. • Daily Safety toolbox talk to be conducted by the respective contractor. • Its mandatory to give ID card and job skill type designation to the workers. • An engineer, Safety officer and supervisor not less than 4 years’ experience to be appointed till completion of the job. • Safety if the prime concern and responsibility any deviation in safety will leads to termination of the contract. • All workers should go with industrial training and only after that gate pass will be issued. • All workers should have entered through scrum system. • Risk assessment on job at site to be before executing the erection activity. • Vendor is responsible for making the erection plan/method study in coordination with M/S AMNS in charge. The document to be approved by safety officer and M/s AMNS in charge, only then the clearance will be provided with necessary comments for inclusion. • Daily activity to be started only after receiving the approved permit from the respective engineer. • Scuff holding to be laid while working at a heigh more than 3 mts elevation. (scaffolding is under AMNS scope) • M/s AMNS Safety officer is having right to hold the activity at time if at all any unsafe condition is noticed. • Medical Test <(>&<)> scrum entry mandatory. • All the activities that are executed under the contract should come under the HIRA and SOP Bank of M/S AMNS <(>&<)> the team working need to attend training programs to become well-versed with the procedures <(>&<)> then need to be deployed for field activities, after wards based on site safety review, the team must attend safety training programs (minimum requirement is 10 man-days/ Fortnight). • Job safety analysis will be carried out and documented by M/S AMNS, and the same is to be strictly adhered while carrying out execution. • Any violence in safety will lead to penalize of Rs. 5% to 10% of order value for first 2 warnings <(>&<)> 3rd time will be leads to termination and closing of the work order. • The vendor should deploy one qualified Safety officer and one site in charge, (having more than 5 years’ experience) along with relevant experienced manpower with required skill levels to meet the company standards (Competency will be checked <(>&<)> certified by AMNS executive). • Only industrial plug tops are allowed. • Safety nets to be used where necessary. • Job to be carried out as per the Job safety analysis. Billing Process: - • Part wise completion certificate • Consumables entry with AMNS gate stamp in and same should be attached with Tax invoice. • To process the bill completion certificate signed by engineer to be attached. • Any deviations to be recorded and daily logbook with job progress to be submitted for bill processing. • Note:-Billing Quantity shall be valid against drawing ,weighment sleep and actual field measurement, scrum entry and signed log sheet also a preliminary hand sketch need to prepared By the vendor(whenever required) M/s AMNS scope: - • Power for the electrical tools and equipment’s, Drinking water and construction water inside plant premises. • Earth moving equipment’s such as 1 Hydra, 1 Trailer and 1 no of Page 5 of 5 ArcelorMittal Nippon Steel India Limited AM/NS PELLETS VIZAG Near Flyover, Scindia Road,Visakhapatnam,530004,Andhra Pradesh,India GSTIN 37AAACE1741P1ZG PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000125812 Date 16.12.2024 Submission Date 26.12.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Mr. Ravi Kishore Borra Contact Email RAVIKISHORE.BORRA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details telescopic Crane required for erection the activity will be provided by M/s AMNS. • Drawings are required for the erection and assembly to execute the job. • All the materials such as steel plates, roof sheets paints, fasteners, and raw materials required for the job shall be given by AMNS and reconciliation to be done for all the materials. • Only 5 % of waste will be considered and rest to be handed over to stores. • Providing Illuminations required will be supplied by M/S AMNS installation at erection and assembly site, storage yard at the working site is in the contractor’s scope, the fittings to be reconciled <(>&<)> returned to M/S AMNS • Any types of modification activity. • AMNS will providing all fabricated and equipment material from M/s AMNS stores and shifting to the erection site / work site as on when required through trailer. • Scaffolding supply <(>&<)> installation, deploy Man lifters is under AMNS scope
