Tender For 2000161942-Hbi Mod 3 Various Mechanical Related Job 2000161942 10 10 10 REM.,SEGREGATN,REFILLG-CATALYST-REFOR. 336 NO Email : niraj.patel1@amns.in Contact : Name : Niraj Patel Item Details : SCOPE OF WORK FOR REFORMOR TUBE CATALYST DUMPING, SEGREGATION AND RE-FILLING OF 8 REFORMER TUBES: Job Quantum: Size of the reformer tube opening closing for catalyst dumping: 8 No of tube to dump: 336 Nos Ton of catalyst to dump, segregate and filling: 120-130 MT Job Duration: 12 days. • 6 NB: 336 nos. - Reformer tube top Cover (8 bolts of M20 X 90 each)—(Skill:- Technician) • 2-1/2 x 1900 long feed gas hose : 336 nos: (16 studs OF M20 X 110 each per hose) (Skill:- Technician) • Bottom spool piece removal : 336Nos - 8 DIA X 1.5 MTR( 8 Studs of M20 X 100 each) ( Skill:- Technician) • Bottom Canister: 336 NOS (special jacking arrangement to be made to lift the canister) (skill:- Technician), No damage of canister should happened, if found damaged same to be repaired and no extra cost to be given. • Counter weight : 84 nos (Chain block required to adjust the counter weight) • Dumping of all 336 tubes - Segregation of dumped catalyst as per instruction of AMNS engineer and filling in 5kg bag for shifting to PG ROOF. • Catalyst shifting to reformer roof manually for filling up the tube by means of electric operated chain block to be arranged by contractor to shift the catalyst from ground floor to 25 mtr height at reformer roof. (Tech.) • DP measurement of the reformer tube after catalyst feeling to be taken for total 336 tubes as selected by AMNS Engineer. If DP observed more than normal than tube required to be dumped again without any extra cost. CONTRACTOR’S SCOPE: (Catalyst dumping and segregation and re-filling) 1. The reformer tube top cover flange is to be opened and ceramic roll / ceramic discs to be removed, if anchors are there same to be removed and re-weld the new as per instruction of in-charge engineer. All fasteners and ceramic roll/disc to be kept in container in separate bucket with diesel, to ensure their re-use. (Tech). 2. Counter weights of the tubes to be removed (Tech), all dog clamps to be re-used for fixing back the counter weights. 3. All feed gas hoses only top flange to be removed and hose to be hanged with hand railing with flange opening covered with plastic bag any hose not tied with hand railing will attract 25% penalty per hose of per tube rate to the agency, utmost care needs to be taken while handling feed gas hose, scaffolding required to be arranged by contactor (Tech). Replaced hose flanges to be recovered and deposit at workshop safely. Page 2 of 10 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000125449 Date 09.12.2024 Submission Date 17.12.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ null yagnika patel Contact Email yagnika.patel@ext.amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details 4. Bottom spool piece to be removed and shifted to safe place as shown by in-charge, insulation should not be damaged during handling of bottom spool, and bottom canister to be removed by jacking and support ring to be removed, support ring to be kept safely and same to be re-used. Teflon hammers to be used if catalyst are not coming out. No damage of canister should happened, if found damaged same to be repaired and no extra cost to be given. Required scaffolding to be arranged by contractor.(Tech). If split ring (lock ring for free flange on tube) connected with reformer tube flange falls down, then same to be collected and kept safely to use it again while boxing up.(Tech) 5. Minimum two Trolleys in each row with wheels to be made available by contractor. Tarpaulin to be kept at bottom to collect the spilled catalyst. Tarpaulin to be arranged by contractor. Tin sheet/PYJAMA type chute to be used for guiding the catalyst in trolley/jumbo bag and same to be arranged by contractor and 5kg plastic bags for segregated catalyst to be arranged by contractor.(Semi skilled persons), all spilled catalyst to be collected from bottom of the reformer and around, not a single catalyst to be seen around the reformer after completing the job. Sufficient qty of Jumbo bags and plastic bags (5 kg capacity) to be arranged by contractor. 6. Dumped catalyst to be shifted and segregation to be done as per site in charge (unskilled persons) 7. Bottom canister complete and bottom spool inside cleaning / flushing to be done by contractor. (Unskilled). 8. After the necessary inspection and clearance from AMNS engineer, the bottom canister to be fixed back with new glass wool ring for bottom canister in reformer tube.(tech) 9. 5 kg capacity bags to be arranged by contractor and different type of catalyst to be filled in 5 kg bags. (unskilled) 10. Electric chain block to be arranged by contractor to lifting the catalyst from ground floor to 20 mtr height at reformer roof.(tech) 11. Tray for filing the catalyst to be fabricated by contractor for filling the catalyst. (Tech). 12. Rope similar to pull cord with rubber disc and dog clamp to be arranged by contractor. 15 mtr measure tape to be arranged by co ntractor. Catalyst to be filled as per instruction of site in-charge. (Unskilled). 13. If the rope gets broken or stuck, then tube to be dumped again. (tech) 14. Bottom spool gasket area to be cleaned, positioned for the boxed-up, care to be taken for the counter wt. flange fixing position. New gasket to be fixed properly and all bolts / studs to be tightened and flange gap should be equal at all 15. The top flange gasket area to be cleaned and to be boxed back after fixing of the insulation by Refractory/insulation team and get clearance from AMNS engineer /site engineer (tech) 16. DP measurement to be taken for all tubes. 17. All the flange joints are to be leak proof and if any leakage is found on starting the plant the same is to be attended immediately as per instruction of AMNS engineer. Hot bolting of the flanges to be carried out on instructions from AMNS engineer.(tech) The soap solution bottles for leak checking to be arranged by contractor. 18. The counter weight to be fixed and balancing to be done, wire rope Page 3 of 10 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000125449 Date 09.12.2024 Submission Date 17.12.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ null yagnika patel Contact Email yagnika.patel@ext.amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details to be changed if required as per engineer’s instructions. Damaged rope guide pulley to be replaced if reqd.(tech) 19. Old damaged catalyst pieces and powder to be filled in drums with identification of OLD not usable catalyst / OLD usable catalyst and to be shifted at the place shown by AMNS engineer.(unskilled) Item Note : 2 2000161942 20 20 30 REFORMER ROOF PLATE REPLM 12 M2 20 REFORMER ROOF SUPPORT BEAM FABRICATION 6 NO 10 REFORMER ROOF BOX FABRICATION AND REPLM 2 NO Email : niraj.patel1@amns.in Contact : Name : Niraj Patel Item Details : Roof repairing: • Shifting of the plates from stores / yard to site with the help of hydra to be done. • Cut the damaged plates by cutting set, all the cut plates to be removed and shift to scrap yard. • Cut the plates as per the requirement this is in-situ activity, fix the plates and weld them fully. • Plates to be fixed after welding the anchors for ceramic wool as per the instruction of in charge engineer. • The welding electrodes to be used should be AMNS approved only, (GEE, ESAB, ADOR, L<(>&<)>T). Support beam and main beam repairing / replacement: • Give the temporary support to the RG duct and cut the damaged MB 400 beam with support plates. • Cut the MB 150 beams after proper support to the duct and its box. Fabricate the beam from MB 150 beam and plates with extra support. • Fabricate the support from MB 400 beam and plates as per the requirement. Job is to be done in-situ. • Set the support below the duct and full welding on the reformer roof beam. Reformer tube insulation box fabrication and replacement at reformer roof: • Remove the damaged tube insulation top box, care to be taken than the plates should not fall in the reformer. • Fabricate the box two nos. as per the requirement for two bays. • Fix the insulation box by bolting and rope provision. Fix the steel part below the plate from inside the reformer. • Welding to be done after proper fixing the insulation box, anchor to be weld as per the requirement. • Top fabric compensator to be fixed as per the requirement. GENERAL SCOPE: • All tools, tackles, consumables like cutting gas, welding electrodes including DP test kit is in the scope of the contractor. • Scaffolding require in the job is in the scope of contractor. • All the scrap to be shifted to scrap yard and balance unused items to be shifted to workshop as per the in-charge instruction. • Contractor to arrange competent manpower (only) including supervisor for carrying out the job. • After the trial any rectifications that need to be done for satisfactory performance of the equipment is in the contractor’s scope. o Safety Ø No Pedestrian/Cycles/Two Wheelers movement will be allowed inside the Plant Premises. Ø Vendor must ensure availability of sufficient buses/vehicles to ply Page 4 of 10 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000125449 Date 09.12.2024 Submission Date 17.12.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ null yagnika patel Contact Email yagnika.patel@ext.amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details their associates inside plant premises. Vendors to ensure safe transportation of their associates from their place of residence to respective work location in the plant and back. The movement of persons inside the plant by foot/bicycle/two wheelers is prohibited. Ø All PPE’S will be in vendor scope. Ø Vendor shall comply with the health, safety <(>&<)> environment policy as laid down by AMNS. Ø Contractor shall provide following safety gears <(>&<)> PPE’S with specifications approved by AM/NS: § Safety helmet: color (AM/NS with provide) § Safety shoes. § Hand gloves: cotton, leather, culver etc. § Safety jacket (As per AM/NS standard). § Dust mask. § Safety goggles. § Ear plug OR muff. o Statutory Ø Associate must undergo Medical Fitness at our Care Nursing Home, AM/NS Township, Hazira. This would be done as per AM/NS India standards and the cost shall be borne by the vendor. Ø AMNS has its own Secures Access system called SCRUM at Hazira Site which is use for processing the Gate Pass. Ø WC <(>&<)> Group insurance policy. Ø Manpower should be competent as per competency matrix as per latest MSA. Ø Following company rules and regulation provided by AM/NS Management time to time related to safety HSE and other rules and regulation. o Penalty Ø Specific penalty for non-performance by vendor and must be strictly measured. Ø Penalty will be imposed in case of non-compliance / violation of HSE Norms and supervisor and Associates incompetency. Ø If job compliances are not within specific timing and as per requirement of AMNS India, penalty will be imposed as per AM/NS India norms. Ø If any Associate / supervisor misbehave with AM/NS employees or other associates’ penalty will be imposed as per AM/NS India norms. Ø Unauthorize mobile phone / sleeping case / theft case / vehicle speed greater than 20 Km/Hr. will be penalize as per AM/NS INDIA norm. Ø Deduction from bill shall be made for delay for plant start up due to the job compliance. Ø Specific penalty for noncompliance of housekeeping After finishing the work. • Scope of Work AMNS India 1. All required work permits provided by AMNS steel India ltd. 2. All the consumables like bolts <(>&<)> nuts, packing, RTV sealant, gaskets sheets, special welding electrodes will be the free issue from the AMNS. 3. Air, power, water will be made available at source by AMNS. 4. For shifting of pipes and erection of pipes hydra / Crane will be given by AMNS FOR AMNS - HBI plant Page 5 of 10 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000125449 Date 09.12.2024 Submission Date 17.12.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ null yagnika patel Contact Email yagnika.patel@ext.amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Item Note : 3 2000161942 30 30 10 REFORMER FG HEADER BELLOW REPLM 6 NO Email : niraj.patel1@amns.in Contact : Name : Niraj Patel Item Details : SCOPE OF WORK FOR REPLACEMENT OF FEED GAS HEADER BELLOWS REPLACEMENT JOB Elevation: 2 mtr 600 NB Bellows to be replaced: 06 Nos, Length: 800 mm Position: HORIZONTAL DRG no: DRG:ES-MECH-01398-03 Welding joint: 48 inch dia each bellow approx. Cutting: 48 inch dia each bellow approx. CONTRACTOR’S SCOPE: Contractor should be come at site to understand the detail job • GET THE PERMIT FROM THE CONTROL ROOM/SITE ENGINEER , GET THE SIGN OF FIELD CONTROLLER • SAFETY TALK / HIRAC TO BE CARRIED OUT FOR THE JOBS TO ALL MAN POWER 1. New bellow to be shifted from stores to work site. Ensure the necessary protection to convolutions all the time as per instruction of AMNS INDIA engineer. 2. Proper support to be provided before cutting any bellow. Fix the header perfectly. 3. Mark the exact length of the new bellow. Cut and remove the pipe piece. 4. Remove the existing bellow. 5. Edge preparation of the duct and the new bellows to be carried out. 6. Do fitting of the new bellows. The fit up of the new bellows to be inspected by AMNS INDIA engineer. All care is to be taken for not damaging the bellow. No arc striking is to be done on or near the bellow. 7. Welding of the bellow to the duct to be carried out by suitable welding electrode Approved by AMNS INDIA. The root run and the surface welds are to be done by manual metal arc welding. 100% DP test is to be done for root as well as surface welds. 8. Remove temporary protection covers of the bellow and the supports of the duct. 9. Do corrections as per instruction of engineer in charge, if required. All consumables, tools and tackles involved for the work is under the contractor’s scope. AMNS INDIA’S SCOPE: AMNS INDIA will provide all permanent materials to the contractor free of cost. For other details refer ANNEXTURE - I . Page 6 of 10 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000125449 Date 09.12.2024 Submission Date 17.12.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ null yagnika patel Contact Email yagnika.patel@ext.amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details ANNEXTURE - I 1) New equipment shifting from workshop / store to site and shifting of old equipment to store / workshop is under contractors scope. 2) Any cutting / welding required will be in contractors scope. AMNS INDIA will supply special welding electrode wherever it is mentioned. 3) Housekeeping should be carried out after completion of the job. All used / unused material should be brought back to workshop / scrap yard as per the instruction of area engineer in-charge. 4) All safety rules and precaution of AMNS INDIA should be followed by the contractor and his men. 5) All welding is to be done by qualified welders approved by AMNS INDIA. 6) D. P. Test of the welding will be in contractor’s scope. 7) Any scaffolding required will be in the contractor’s scope. 8) Any portion of structure / deck cut for the should be perfectly welded back by contractor and it is under contractors scope. 9) Most care should be taken during the job to avoid damage to the equipment / structure nearby. 10) AMNS INDIA will provide only permanent material. 12) Free supply of air, water and electricity will be provided at a single point. Adequate lighting will also be provided. 11) All tools, tackles like welding machines cutting sets, chain block, slings, spanners, hammers, hydraulic pumps, jacksmelt. will be in contractors scope . 12) All consumables like diesel, gas, welding electrode, gauging rods , cotton waste, emery paper, wire rope / slings , etc. will be in contractors scope . 13) All safety items like safety shoes, safety helmets, safety belts, hand gloves etc. Are to be arranged by the contractor. 14) Any special jigs or fixture required for execution of the job will be in the scope of the contractor with his own material. 15) All joint should be leak proof. 16) Contractor should deploy competent supervisor on round the clock basis to supervise and complete the jobs in time. GENERAL: All the jobs under the scope of work shall be done as per the instruction of the area engineer in - charge and as per quality judged by our area engineer and his decision shall be final abiding. Time is essence of the contract and total job shall have to be finished within time allotted. Penalty shall be imposed in case of any delay in completing the job. FOR AMNS INDIA Item Note : 4 2000161942 40 40 10 REFORM FG INCLINED HEADER BELLOW REPLACE 4 NO Email : niraj.patel1@amns.in Contact : Name : Niraj Patel Item Details : SCOPE OF WORK FOR REPLACEMENT OF FEED GAS INCLINED HEADER BELLOWS REPLACEMENT JOB Elevation: 2 mtr 600 NB Bellows to be replaced: 04 Nos, Length: 800 mm Welding joint: 48 inch dia each bellow approx. Cutting: 48 inch dia each bellow approx. CONTRACTOR’S SCOPE: Page 7 of 10 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000125449 Date 09.12.2024 Submission Date 17.12.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ null yagnika patel Contact Email yagnika.patel@ext.amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Contractor should be come at site to understand the detail job • GET THE PERMIT FROM THE CONTROL ROOM/SITE ENGINEER , GET THE SIGN OF FIELD CONTROLLER • SAFETY TALK / HIRAC TO BE CARRIED OUT FOR THE JOBS TO ALL MAN POWER 1. New bellow to be shifted from stores to work site. Ensure the necessary protection to convolutions all the time as per instruction of AMNS INDIA engineer. 2. Proper support to be provided before cutting any bellow. Fix the header perfectly. 3. Mark the exact length of the new bellow. Cut and remove the pipe piece. 4. Remove the existing bellow. 5. Edge preparation of the duct and the new bellows to be carried out. 6. Do fitting of the new bellows. The fit up of the new bellows to be inspected by AMNS INDIA engineer. All care is to be taken for not damaging the bellow. No arc striking is to be done on or near the bellow. 7. Welding of the bellow to the duct to be carried out by suitable welding electrode Approved by AMNS INDIA. The root run and the surface welds are to be done by manual metal arc welding. 100% DP test is to be done for root as well as surface welds. 8. Remove temporary protection covers of the bellow and the supports of the duct. 9. Do corrections as per instruction of engineer in charge, if required. All consumables, tools and tackles involved for the work is under the contractor’s scope. AMNS INDIA’S SCOPE: AMNS INDIA will provide all permanent materials to the contractor free of cost. For other details refer ANNEXTURE - I . ANNEXTURE - I 1) New equipment shifting from workshop / store to site and shifting of old equipment to store / workshop is under contractors scope. 2) Any cutting / welding required will be in contractors scope. AMNS INDIA will supply special welding electrode wherever it is mentioned. 3) Housekeeping should be carried out after completion of the job. All used / unused material should be brought back to workshop / scrap yard as per the instruction of area engineer in-charge. 4) All safety rules and precaution of AMNS INDIA should be followed by the contractor and his men. 5) All welding is to be done by qualified welders approved by AMNS INDIA. 6) D. P. Test of the welding will be in contractor’s scope. 7) Any scaffolding required will be in the contractor’s scope. 8) Any portion of structure / deck cut for the should be perfectly welded back by contractor and it is under contractors scope. 9) Most care should be taken during the job to avoid damage to the equipment / structure nearby. Page 8 of 10 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000125449 Date 09.12.2024 Submission Date 17.12.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ null yagnika patel Contact Email yagnika.patel@ext.amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details 10) AMNS INDIA will provide only permanent material. 12) Free supply of air, water and electricity will be provided at a single point. Adequate lighting will also be provided. 11) All tools, tackles like welding machines cutting sets, chain block, slings, spanners, hammers, hydraulic pumps, jacksmelt. will be in contractors scope . 12) All consumables like diesel, gas, welding electrode, gauging rods , cotton waste, emery paper, wire rope / slings , etc. will be in contractors scope . 13) All safety items like safety shoes, safety helmets, safety belts, hand gloves etc. Are to be arranged by the contractor. 14) Any special jigs or fixture required for execution of the job will be in the scope of the contractor with his own material. 15) All joint should be leak proof. 16) Contractor should deploy competent supervisor on round the clock basis to supervise and complete the jobs in time. GENERAL: All the jobs under the scope of work shall be done as per the instruction of the area engineer in - charge and as per quality judged by our area engineer and his decision shall be final abiding. Time is essence of the contract and total job shall have to be finished within time allotted. Penalty shall be imposed in case of any delay in completing the job. FOR AMNS INDIA Item Note : 5 2000161942 50 50 20 C/H CONE PATCH WELDING 220 MTR 220 M 100 OXIDE FEED PIPE SLEEVE REPAIRING 1 LO 110 C/H EFD REPAIRING AND WEAR CONE REPLM 1 NO 70 PROPORTIONATE HOPPER WEAR CONE REPLM 1 LO 80 PROPORTIONATE HOPPER PARTITION REPAIRING 1 LO 90 OCTOPUS LEGS BOTTOM HALF PATCH WELDING 1 LO 10 C/H CYLINDRICAL PART PATCH WELDING 180 M 30 C/H UPPER SEAL PIPE WITH SPOOL REMOVAL 1 LO 40 C/H USG REPLM/REPAIRING BY PATCH WELDING 1 LO 50 C/H LOWER SEAL PIPE 20” REMOVAL,REPAIRIN 1 LO 60 PROPORTIONATE HOPPER BELLOW REMOVAL 1 LO Email : niraj.patel1@amns.in Contact : Name : Niraj Patel Item Details : SCOPE OF WORK FOR OXIDE FEEDING SYSTEM STRENGTHENING The Quantum of this job include following stationery equipment to strengthen: 1 Charge Hopper cone / cylindrical portion patch welding 220 Mtrs 2 Upper seal pipe with spool 20 replacing or repairing and hard facing. 3 Upper slide gate replacing or repairing by patch welding and hard facing 4 Upper seal bottom pipe 20 removal repairing and hard facing 5 Proportionate hopper bellow replacing / removal with sleeve, and repairing 6 Proportionate hopper wear cone replacement / hard facing. 7 Proportionate hopper partition repairing and hard facing 8 Octopus legs 16 nos. bottom half patch welding 9 Feed pipe 16 nos. repairing/replacement Working elevation: 66 Mtr to 80 Mtr. Scope of work for the job • Charge hopper lower cone strengthening by patch welding. • Charge hopper EFD replacement or strengthening, its bottom flange nozzle replacement, wear cone replacement. • Upper Seal pipe to be removed with marking with other matching flange to avoid any mismatch during re-fixing, proper support to be given to USG, the position of the gate should not be changed, and load should not transfer to bellow and bellow also to be locked to avoid and undue contraction / pressure on the bellow. • Inspect Upper slide gate repair the top portion of the gate and hard facing to be done on inner surface of the pipe as per the instruction of Page 9 of 10 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000125449 Date 09.12.2024 Submission Date 17.12.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ null yagnika patel Contact Email yagnika.patel@ext.amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details in-charge engineer • After proper fixing the upper seal pipe with USG and charge hopper lower cone remove lower seal pipe, before removal marking to be done with USG flange and lower flange • Repair the worn-out portion / replace the lower seal pipe with new pipe, hard facing to be done on the inner surface of the pipe as per the instruction of in-charge engineer. • Repair the lower portion of the USG and hard facing to be done • Remove the bellow sleeve and inspect- decide for the repairing, if repair is more than replace the sleeve, hard facing of the inner surface to be done as per the instruction of in-charge engineer. • Inspect the proportionating hopper wear cone, • Clean the bellow and get inspected by AMNS engineer, after clearance re-fix / replacing the sleeve. • Re-fix the upper seal pipe (bottom of USG pipe) and align with charge hopper lower cone to bellow, max 2-3 mm misalignment is allowed more misalignment to be corrected. • Proportionating hopper EFD replacing / repairing and hard facing to be done as per the instruction of in-charge engineer • Proportionating hopper partition repairing and had facing to be done as per the instruction of in-charge engineer • All the flange joints should be leak proof, any leakage during pressure testing to be attended immediately • Welding electrode to be used E-7018 from the AMNS certified brand only like L <(>&<)> T, Esab, Advani, General scope : • Issue of material from main stores and shifting to the work site to be done by contractor as per the instruction of engineer in-charge. • All tools, tackles, consumables, lifting, shifting and erection equipment’s are in contractor’s scope. • Job to be carried out with the expert supervisor, and total safety of the equipment and manpower is contractor’s responsibility • All workers should be with all PPEs as per the norms of the AMNS. • Special electrodes and hard facing electrodes will be issued free from AMNS store • All portable electrical tools, welding machine to be certified by AMNS engineer, norms to be followed strictly, no joint is allowed in power cable. • Balance spares to be shifted to store / workshop. • Proper housekeeping to be done at every end of the day without fail AMNS’s scope : • AMNS will provide all material to be installed at site at store same to be shifted to site, hydra to be given for the shifting. • Air, water and power supply to be given free and power connection will be given by AMNS. • AMNS engineer will give toolbox talk regarding the job. • Crane facility provided by AMNS, In case non availability of crane alternate arrangements to be done by contractors, Electrical chain block, Chain block etc. AMNS - HBI Plant Movement of Manpower / Associates at our Hazira Site. 1. No Pedestrian/Cycles/Two Wheelers movement will be allowed inside the Plant Premises. 2. Vendor must ensure availability of sufficient buses/vehicles to ply their associates inside plant premises. Vendors to ensure safe transportation of their associates from their place of residence to Page 10 of 10 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000125449 Date 09.12.2024 Submission Date 17.12.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ null yagnika patel Contact Email yagnika.patel@ext.amns.in MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details respective work location in the plant and back. The movement of persons inside the plant by foot/bicycle/two wheelers is prohibited. Other Terms: Associate has to undergo Medical Fitness at our Care Nursing Home, AM/NS Township, Hazira. This would be done as per AM/NS India standards and the cost shall be borne by the vendor. AMNS has its own Secures Access system called SCRUM at Hazira Site which is use for processing the Gate Pass.
