Purchase Of Cam - Tool Path Generation And Analysis Software For Wire Arc Additive Manufacturing (Waam) , Cam - Tool Path Generation And Analysis Software For Wire Arc Additive Manufacturing (Waam) , Cam Tool Path Generation Software - Product Must Have Following Features- Single-Userannual Subscription Cad Imports : Import Surfaces, Solids, Or Meshes From Mainstream Cad Systems And Produce Nc Codes Or Robotic Programs. Neutral Cad Import: Import Neutral Cad Files Including Iges, Step, Vda-Fs, And Stl. Native Cad Import: Dgk Format & Open Model Files From Third-Party Cad Software, Including Siemens Nx And Catia. Machined Model Export Option: File Type Required Dmt, Stl & Stkmd Modeling Companion: Create Basic Wireframe And Surface Geometry To Assist With Your Cam Programming. Cam Boundary Creation: Software Offers Following Boundary Types For Efficient Cam Process: Block Boundary, Rest Boundary, Selected Surface Boundary, Shallow Boundary, Silhouette Boundary, Collision Safe Boundary, Stock Model Rest Boundary, Contact Point Boundary, Contact Conversion Boundary, Boolean Operation Boundary, User Defined Boundary Cam Programming 2.5D Machining: Interactive Programming Of Holes, Pockets, Slots, And Other 2D Features. Mill-Turn Turning: Generate Turning Toolpaths For Your 5-Axis Mill-Turn Machines. Post-Processor For Supporting Mill-Turn Machine Has To Be Purchased Additionally. 3-Axis Roughing: Model Area Clearance, Model Profile, Model Rest-Area Clearance, Model Rest-Profile, Plunge Milling, Slice Area Clearance, Slice Profile, Corner Clearance. Create High-Efficiency Roughing And Rest-Roughing Toolpaths Including Adaptive Clearing Strategies Like Vortex Roughing Strategy For Solid-Carbide Tools. 3-Axis Finishing: Full Access To All 3-Axis Finishing Toolpath Types Like Constant Z, 3D Offset, Raster, Steep & Shallow, Optimized Constant Z, Flat Finishing, Corner Along, Corner Stitch, Automatic Corner, Spiral, Selected Surface, Swarf-Finish, Pattern Finishing, Flow Line Finishing, Rotary Finishing, Projection Surface, Projection Point, Projection Plane, Projection Line, Projection Curve, Profile Finishing, Wireframe Profile Finishing, Wireframe Swarf Finishing, Parametric Spiral Finishing, Parametric Off-Set Finishing, Disc Profile Finishing, Rest-Finishing. 3-Axis Toolpath Editing: Make Global Or Localized Edits To Toolpaths After Calculation Which Include Divide, Limit, Reverse, Reorder, Move Start Points, Selecting Unwanted Toolpath Segments & Deleting With Instant Auto Toolpath Link Updating, Update Federate In A Specific Selected Region Of The Toolpath, Etc 3+2 Machining: Use The Rotary Axes Of Your Machine To Access Key Features And Then Use With 3-Axis Milling. (3+2 Post-Processor Has To Be Purchased Additionally) 4-Axis Programming: Create Rotary Toolpaths For Use On Your 4-Axis Machine Tool. (4Axis Post-Processor Has To Be Purchased Additionally) 5-Axis Machining: Simultaneously Use All Five Axes Of Your Cnc Machine To Manufacture Complex Parts Controlling Tool Axis Like Towards/From Line, Towards/From Point, Towards/From Curve, Automatic & Blisk.(5Axis Post-Processor Has To Be Purchased Additionally) 5-Axis Toolaxis Editing: Optimize Toolaxis Motion On Whole Toolpaths Or Individual Segments Like Modifying Tool Axis At Any Individual Segment Of Toolpath. Automatic Multi-Axis Collision Avoidance: Avoid Collisions Involving The Cutting Tool And Workpiece By Smoothly Tilting Your Machine’S Rotary Axes. Toolpath Verification: Tool Holder/Shank Collision Detection & Auto Tool Over-Hang Adjustments For Avoiding Collisions. Collision Checking And Simulation Toolpath Simulation: Simulate Tool Motion Along Your Toolpaths. Machine Simulation: Simulate Toolpaths Using A 3D Digital-Twin Of Your Cnc Machine Tool. Tool Collision-Checking: Detect Gouges, Collisions, And Near-Misses Involving The Cutting Tool Assembly And Workpiece. Stock Removal Simulation: Simulate The Removal Of Stock From A Virtual Block. Use Thickness Shading To Identify Unmachined Stock. Predictive Surface Finish Visualization: Visualize The Effects Of Feed, Speed, And Number Of Teeth On Surface Finish. Machine Collision Checking: Detect Collisions And Near Misses Using A 3D Digital-Twin Of Your Cnc Machine Tool. Dynamic Machine Control: Dynamically Adjust 3+2 And 5-Axis Toolpaths Using A Digital Twin Of Your Machine Tool. Quickly Optimize Tool Orientation To Produce Safer, More Efficient 5-Axis Motion. Simulation Analysis: Analyze Toolpaths To Identify Axis Reversals And Other Undesirable Machine Motion. Project Verification: Quickly Validate The Entire Contents Of A Software Project To Check Nc Programs And Toolpaths For Collisions, Tool And Shank Gouges, Machine Over-Travel, And Other Faults. Project Collaboration User-Defined Macros And Templates: Embed Your Manufacturing Expertise Into Macros And Milling Templates And Share With Your Team. Setup Sheets: Share Key Process Information With Your Team Via Electronic Setup Sheets. Shared Views: Share Views Of Your Software Data With Key Stakeholders, Anywhere, Anytime With Cloud-Connected Devices. Drive: Save Software Projects To Your Personal Cloud And Invite Collaborators To Review Using 3D Viewers. Tool Database: Embed Your Tool And Holder Details Into A Searchable Database And Share With Your Engineering Team. Industry Machining Solutions Electrode Machining: Import Trode Files From Powershape And Use To Automatically Machine Families Of Electrodes. Rib Machining: Create Toolpaths For The Efficient Milling Of Thin/Deep Slots And Grooves. Blade Milling: Create 5-Axis Toolpaths For The Manufacture Of Blades, Vanes, And Other Airfoil Geometry. Blisk Milling: Advanced 5-Axis Machining Strategies For The Production Of Blisks And Ibrs. Impeller Milling: Dedicated Roughing And Finishing Strategies For The 5-Axis Milling Of Impellers. Port And Manifold Manufacture: Machine Automotive Ports And Inlet Manifolds With 3- And 5-Axis Toolpaths. Surface Probing Through Software Companion Module Surface Probing: Create Probing Toolpaths To Measure Parts. Subscribers Can Share Inspection Reports Using Drive. Post-Processor To Be Purchased Additionally For Performing Surface Probing. Machining Extension Software Companion Module Additional Cloud Cad/Cam Software With 3D Modelling, Assembly Kinematic Motion Simulation, Cnc Turning, 2D & 3D Milling, On Machine Verification Will Be Provided Along With Software-Ultimate Additive Manufacturing Additive Manufacturing: Create, Control And Simulate Deposition Using Strategies For Driving High-Rate Additive Processes Such As Ded Through Industrial Robots & Hybrid Machines With Additive Head. Software Supports Powder Consumable Based Laser-Ded And Wire Consumable Based Waam Processes For Building Components/3D Profiles. The Software Shall Have The Required Flexibility Across Multiple Hardware Devices Including Hybrid Cnc Machines & Robot Cells. Software’S Additive Manufacturing Module Supports Adding New Features In Existing Part, Surface Coating Process (For Repair & Refurbishment) And Build Part From The Scratch Through High-Rate Metal Deposition Processes As Mentioned Above. Can Create The Path For Additive Manufacturing Of Both 2D Features And 3D Profiles Through Multi Axis Movement Of Robot Or Hybrid Machines. Software Has The Inbuilt Feature For Slicing, Etc. For Generation Of The Additive Manufacturing Path. The Software Has The Required Features For Devising Construction Strategies To Build Parts Selectively On A Base Surface With The Multi-Axis Abilities, Enabling The Paths To Be Calculated From Non-Planar Base Surfaces Including 3D Profiles. Has The Required Features To Programme/Alter The Order Of Deposition, Start/End Position, Raster Angles Depending On The Build Profile, Individual Layer Angle, Gap Width, Etc. Software Has The Capability To Work Through Additive Process With Different Tool Axis Control Independently And/Or Collectively For Easy Path Generation. Robotic Programming Robot Programming Features Create, Control And Simulate Subtractive Toolpaths Or Additive Deposition Strategies For Driving High-Rate Additive Processes Such As Ded Through Industrial Robots. Software Has The Robot Path Editing Functionality To Delete Selected Path Segments, Trimming Path Segments, Reorder Path Segments To Vary The Sequence Of Build, Variable Feed Rate For Deposition Control During Processing In Selected Path Segments, Etc. Has The Capability To Produce Robot Programmes On Evenly Distributed Points With The Specified/Known Distance. Software Has The Option For Manual Tool Axis Preference Setting Without Any Path Regeneration. Software Is Capable Of Identifying & Reading The Cad Model Levels To Add And Control Different Surface In It, And To Also Ignore Path Generation Wherever Not Necessary. Software Has The Capability To Generate Programme Output At Final Stage With Desired Work Plane Location Change Without The Requirement Of Path Regeneration. Robot Simulation Features Software Has The Feature For The Inbuilt Same-Screen Option To Simulate The Robot Motion Along With The Generated/Created Additive Paths. The Following Features Are Available: • Digital Twin (Or) Robot 3D Model With All The Kinematics Shall Be Configured For Waam Additive Path Simulation. (Robot 3D Model Must Be Provided By The Customer) • Robot 3D Model For Simulation Includes Waam Additive And Milling Configuration Heads. (Robot 3D Model Must Be Provided By Customer) • Simulation Will Indicate/Highlight All Possible Collisions (If Any) Considering The Robot Head Assembly, Robot Part, Fixture & Working 3D Model. • The Software Highlights The Align Singularity, Wrist Singularity And Elbow Singularity Of Robot. • Metal Deposition Will Be Displayed In 3D Digital Form In The Software During The Simulation Process. Define A Solver Strategy To Achieve The Desired Robot Simulation And Control The Robot’S Movement Through Different Variables Such As Axis Limits, Axis Priorities And Tool Work Plane Constraints. Output A Simulation Directly Into A Robot’S Native Language, Eliminating Any Need For A Third-Party Translation. Save Your Favourite Robot Cell Configurations Such As Axis Limits, Tool Constraints And Home Position With Cell Configurator & Simulate The Robot Within Your Set Constraints. Safety & Path Verification: Software Has Specific Inbuilt Verification Options For Checking Robot Movement Path Like Collision Checking, And Near-Misses Including The Robot Head, Assembly, Fixture And Workpiece. Shared Views: Software Has The Option For Generating & Sharing The 3D Views Of Entire Project Or Model Data To Collaborate With All The Stakeholders And Have The Ability To View Anywhere, Anytime On Any Cloud Connected Devices. Unlimited Software Viewer: Software Offers The Provision For Unlimited Installation Of Software Inside The Same Organization With Final Program Output Feature & Saving Options Disabled For Viewing The Additive Project(S) By Any Stakeholder Concurrently At Any Given Point Of Time In Order To Deep-Dive Into The Processes, Parameters, Strategy Used, Viewing The Simulation Of Robot-Additive Process And Collaborating With Each Other On A Project Effectively. Analysis Software: Product Must Have Following Featuressingle-User Eld Annual Subscription A Non-Linear Finite Element Thermo-Mechanical Solver For Additive Manufacturing (Am) Processes. With The Graphical User Interface, Local Simulation Users Can Easily Set Up, Execute, And Examine Analysis Results. Advanced Users May Prefer The Command-Line Interface To Access Advanced Or Beta Features Of Local Simulation. Simulation Can Be Used To Perform Predictive Modelling Of The Am Build Process To Help Guide The Design And Manufacture Of Am Parts. Simulation Can Model Am Processes Directly, Using Traditional Moving-Source Thermo-Mechanical Methods, Or Rapidly Model Large And Complex Geometries Using A Unique Accurate And Fast Multi-Scale Methodology. These Models Result In Histories Of Temperature, Distortion, And Stress Fields, Which Coupled With Warnings For Support Structure Failure Or Recoater Blade Interference, Can Be Used To Improve Manufacturability For A Variety Of Am Technologies. Simulation Capabilities: • Part-Level Simulations With Unlimited Model Complexity • Prm File Generation • Powderbed Fusion And Directed-Energy/Moving-Source Deposition • Local Simulation On Linux Os Or Windows (Command-Line Solver Runs On Both Platforms, Gui Is Windows-Only) The Directed Energy Deposition Capability Of Simulation Allows Users To Simulate Full Builds For Both Powder-Fed And Wire-Fed Am Processes. Output: The Output Of The Analysis Is Temperature, Distortion, Stress, And Strain. Common Uses: The Results Can Be Used To Guide Process Parameter Selection And Path Planning. Workflow: The Approach Begins By Submitting Known Process Parameters Into The Simulation Thermal Solver. The Output Thermal History Is Then Input Into The Simulation Mechanical Solver. Robot Postprocessor Robot Postprocessor In “Pmoptz” Format That Converts Additive Path Generated In Software Additive Manufacturing Software To Robot Compatible Program That Make The Robot To Perform Ded Waam Additive Manufacturing Process. Digital Twin Of Robot In “Mtd” Format Will Provide The Actual Simulation Of Full Robot Movements Inside The Software Software That Helps To Identify The Collisions & Near Misses, Etc Actual 3D Model Of Full Robot & Robot Program Format Inputs Has To Be Provided By Customer To Create Post-Processor & Digital Twin (Mtd File) Of Robot. In-Person Technical Support From The Oem, Free Of Charge, Is Required For Any Revisions To The Robot Postprocessor By The Buyer Or During Maintenance Work. This Will Help Ensure Smooth Updates And Keep The Waam Facility Running Efficiently(Within Week)
