Supply ,Installation ,Commissioning & Testing of 18 DR Ginning and Pressing Turnkey Project 18 Dr Ginning And Pressing Turnkey Project , Ginning & Pressing Machinery For 18 Dr Gin On-Line Unit , D.R. Gin Machine Having Production Capacity 480-760 Kgs. Lint / 8 Hrs With A) Foundation Bolts - (4 Nos. + 6 Nos.) - 10 Nos., B) Motor Rails - 1 Set., C) Motor Pulley - 1 No., D) V Belts - 4 Nos., E) Motor Guard - 1 No. Reqd. Electric Motor - 5 Hp, 1440 Rpm, Frame 132S, Foot Mounted. , Auto-Feeders Suitable For D.R. Gin Machine With Grid For Removing Stones, Kawdi Etc. And Having Folding Arrangement. Reqd. Power / Unit: Nil , Cotton Dispensing System/Tractor Hopper Feeder Consisting Of 24 Feet Belt(7.30 Mtr) With Drive & Tension End Assembly, 4 Feeder Cylinders, Upper Pannel Assembly, Feeder Roll Box Assembly With Leveler Roll, Side Pannel Assmebly, Photo Sensor, Base Frame With Structre, Gear Box, Rubber Belt 1220Mm Plain. Supply Of Power Distribution System Suitable For Tractor Hopper Feeder Comprising Of A) Electric Control Panel B) Cables, Lugs, Cable Markers, Cable Ties, Earth Conductors, Etc. Reqd. Electric Motor - 5 Hp + 1 Hp , Seed Cotton Inclined Pre-Cleaner, 60 Wide, 4 Rollers, Having Capacity 9,000 Kgs/Hour. Reqd. Electric Motor - 3 Hp , Raw Cotton/Seed Cotton Belt Conveyor1000 Mm Wide To Convey Seed Cotton From Pre Cleaner To Central Trolley Consisting Of Stay & Structure, Conveyor Panels, Carrying & Return Rollers, Drive System, Hardware & Others, Special Structural Truss. Reqd. Electric Motor - 5 Hp + 3 Hp , Central Trolley Feeding System To Feedseed Cotton To Individual Dr Gin Machine With Required Support Structure, Railing, Gear Box Reqd. Electric Motor - 2 Hpx 3 Hp , Intermittent Lint Bottom Suction System From The Individual Dr Gin M/C To The Lint Cleaner, Complete With Lint Withdrawing Set (Comprising Of Mouthpiece, Connector, Flexible Duct, Etc.) For Each Gin M/C, Required Ducting, Stationary Condenser, Suction Fan, Cyclone, Air Compressor Reqd. Electric Motor – 10 Hp, 3 Hp, 5 Hp , Fire Detection & Divertor System Suitable To Detect The Fire In Lint Bottom Suction System & Diverted To Water Tank Consisting Of Diverter, Sensors, Alarms, Electric Motors, Compressor, Suitable Fan For Online Fitting To Suction Line Before Lint Cleaner. The Pneumatic Cylinder With Air Reservoir With Air Compressor. Reqd. Electric Motor - 5 Hp + 1 Hp , Lint Cleaner Super Step Type, With 3 Rollers, 48 Wide, With Discharge Capacity Per Hour 2500 Kgs. Lint/Hr Suitable For Upto 18 Dr Gin M/Cs.; Reqd. Electric Motor - 5 Hp + 1 Hp , Inclined Lint Belt Conveyor 1220 Mm Wide, Plain Rubber Belt, With Skirting Belts, Gear Box, Stay & Structure, Conveyor & Panels, Carrying & Return Rollers, Drive System, Hardware & Others; Reqd. Electric Motor - 5 Hp , Humidification System On Inclined Lint Belt Conveyor With Water Tank 2000 Ltr. With Fitting Accessories, Stainless Steel Cf8 (304) Pipe Linewith Required Fitting Accessories, Adopter With Nozzle 0.5Mm, High Pressure Htp Pump With Electric Motor 3 H , Below Gin Seed Screw Conveyor (250 Mm Od) With Jockey & Pulley (One Per Line Of Gin Machines) But Without Trough, (For Conveying Seed From Individual M/C To The Cross Seed Conveyor). Reqd. Electric Motor - 3 Hp , Cross Seed Screw Conveyor (300 Mm Od), 2 Erw Pipe Fitted With Bush At Mouth, With Trough (Dongi) & Pedestal (For Taking The Seed On One Side). Reqd. Electric Motor - 3 Hp , Bucket Elevator Belt Type (5 Tph) Centre To Centre Height 7.65 Meter, Cottonseed Discharge Rate 5000 Kgs. / Hr Complete With Gear Box, Chains & Sprokets, Required Structures & Platform. Reqd. Electric Motor - 3 Hp , Over Head Seed Screw Conveyor 100’ Feet Length With Its Structure At Drive Arrangement (300 Mm Od) (12) Diameter Complete With 80 Feet Long Conveyor Made Of 2.5 Mm Thick M.S. Sheet Trough Duly Affixed With Supports Flats Of 40 Mm X 5 Mm & 2 Erw Pipe Fitted With Bush At Mouth, Required Structure, Seed Dropping &Openings (At 4 Points), Hardware & Others. Reqd. Electric Motor - 3 Hp , Automatic Double Box Revolving Up Packing Cotton Lint Baling Press Capacity 10 Bales/Hr. Single Stage, Double Box, Revolving, Doorless With Auto Tramper & Pusher, Complete With Hydraulic Power-Pack, Electric Motors, Electric Control Panel With Plc (For Automatic Press Operation) & Their Controls, Necessary Structure With Electric Motor - 30 Hp + 10 Hp, Hydraulic Oil,Cooling Tower With Plumbing Material , Bale Strapping Machine 25Mm Handheld Pneumatic Packer Tensioning Force 3500N (Input Air Pressure 0.63Mpa), Thickness 0.5~ 1.5 Mm, Splicing Time 2~5 Sec, Bandwidth 19~25Mm , Plc Operated Automatic Bale Carrying, Bagging & Weighing System; Comprising Of The Following Sub-Systems. A) Bale Trolley:Bale Trolley With Gear Box, Chain & Electric Motor (0.5 Hp), B) Bale Pusher & Bagging: Steel Structure, Gear Box, Pusher, Flexible Bagging Chamber, Electric Motor (2 Hp), Plc System With Complete Electrification. C) Bale Weighing: Steel Structure, Weighing Scale, Roller Conveyor, And Plc System With Complete Electrification & Electronic Display. With Electric Motor - 2 Hp + 0.5 Hp , All Electric Motors Required For The Project Of 18 Dr Plant , V Belts Required For The Project Of 18 Dr Plant , Electric Control Panel Mcc For 18 Dr Gin Unit With Cable For Ginning & Automation Power Distribution System Suitable For 18 Dr Gin Machine Plant As Follows A) Mcc 18 Dr Panel For The Motors Of The (Upto 18) Dr Ginning Machines & Automation Systems With Earthing Strip (From Mcc Panel To Earth Pit) B) Cables, Lugs, Cable Markers, Cable Ties, Earth Conductor For Connection Of Pcc To The Power Source (Incoming Line / Transformer), Mcc 18 Dr And Ldb. Cables, Lugs, Cable Markers, Cable Ties, Earth Conductors, Etc. From Mcc 18 Dr To The Connected Motors (For All Feeders Provided In The Mcc) (For Motor Armored Cable Is Used), All Copper Cables Suitable To Meet Requirement Of The Plant , Automatic Power Factor Controller (Apfc) Panel Complete With Capacitors & Switchgear, With Busbar Purity 99%, All Panel Cabinet Made Of 14-16 Guage With Ip 54 Protection, Siemens Switch Gears Comprising Following Items: Mccb, Contactor, Relay, Mcb, Push Buttons And Indicator, Mcc Panel Body Id Made From 2Mm Thickness Crca Sheet For Better Strength With Powder Coating In Siemens Gray Colour. Metering Equipments Digital Conzery Make. Bus Bar Electrolytic Grade. Wiring Connectors. All Lugs Insulators Having Plastic Coating, Suitable To Meet Requirement Of The Plant , Main Cable From Transformer To Internal Panel Main Cable 185 Sq.Mm, 3 ½ Core Xlpe Aluminum Cable For Transformer To Apfc Panel Cable 120 Sq.Mm - 2 Nos. With Required Accessories For Apfc To Gin Panel, Cable 95 Sq.Mm - 1 No.With Required Accessories For Apfc To Press Panel , Oil & Lubrication For First 100 Bales Gear Box Oil 460 No. & Required Grease Ep3 No. For Gin Machine Gear Box. , Covering On Pits & Trenches Chequered Plate 3Mm Thickness, I Beam Ismb 150 X 75Mm For Horizontal Support & Required Supporting Angel 50 X 50 X 5 Mm Thickness For Covering On Cottonseed & Lint Trenches. , Fire Hydrant System & Fire Fighting Equipment A) Fire Hydrant Valve (7 Nos.) - Ss Single Head Fire Hydrant Valve As Per Is 5290 Type A, Oblique Type Having 63Mm Dia, Instantaneous Female Coupling With Blank Cap & Chain. B) Ms Hose Box (5 Nos.) - Ss Single Head Fire Hydrant Valve As Per Is 5290 Type A, Oblique Type Having 63Mm Dia, Instantaneous Female Coupling With Blank Cap & Chain. C) Rrl Hose Pipe (5 Nos.) - 63 Mm Rrl Hose Pipe As Per Is 636 / 1988 Type A 15 Mtr Length With Male Female Ss Type Coupling As Per Is 636-1988. D) Short Branch Pipe (5 Nos.) - Ss 63Mm Short Branch Pipe With Nozzle As Per Is 903. E) Swinging Hose Reel (2 Nos.) - 15 Mtr Length, ¾ Dia Hydraulic Hose Heavy Duty Wall Bracket. F) Inlet Valve (1 Nos.) - Ss 63Mm 2 Way Inlet Valve For Outside Fire Tender Vehicle. G) Electrical Fire Fighting Pump (1 Nos.) - 20 Hp, 2900 Rpm, 1110 Lpm With Electric Control Panel. H) Ms B Class Pipe 100Mm (1 Nos.) -Ms B Class Pipe 100Mm - 18 Mtr. Confirming To Is 1239 Heavy Duty With Welding Flange & Other Accessories. I) Ms B Class Pipe 80Mm (1 Nos.) -Ms B Class Pipe 80Mm - 250 Mtr. Confirming To Is 1239 Heavy Duty With Welding Flange & Other Accessories. J) Fire Extinguisher (7 Nos.) -Abc Type 6 Kg Complete With Cap Bracket Fitted With Discharge Hose With Nozzles. , Weigh Bridge 60 T Type - Static, Single Platform. Mounting - Pitless,Resolution - 10 Kg. Cycle Of Weighment - Stationery Supply Volage – 230V+ 10%,50Hz+1%,Single Phase Ac Power - 10Va Mzx. Operating Temprature - 5°Cto 55°C Platform Size 10 X 3 Mtr, Material Of Construction - Mild Steel Single Section Rolled Beams Without Splice Joints Or But Weld, Top Deck - Msibeam 400 X 150Mm, 200 X 100Mm, 200 X 100Mm, Ms 10Mm Plate With Antiskid Grippers Spread Across The Plate Area. Load Cell (6 Nos) - Sensitivity 2.0 ±0.002Mv/V. Total Error ±0.02%F.S. Creep (30 Min) ±0.02%F.S. Zero Balance ±1%F.S.Tco ±0.02%F.S./10°C Tc Spa ±0.02%F.S./10°C Input Resistance 750±10O Output Resistance 703±2O Insulation Resistance =5000M?, Operating Temp. Range -30 To + 70°C, Safe Load Limit 150%F.S. Lateral Load Limit 300%F.S. Recommended Excitation 10-12 V Dc Maximum Excitation 15 V Dc Protection Class Ip68 Construction – Alloy Steel Cable Length - 12 M (Ø6mm), Intelligent Terminal - 7” Tft Color Display., Serial Port - Rs 232 For Communication, Usp Port - Usp Port For Keyboard , Laser Printer. , Tractor Loader With Attachment Bucket (For Tractor Capacity 55 Hp), Raw Cotton Bucket - Bucket Type - Clutcher. Dump Height - 13.5 Feet. Dump Angel - 48°. Bucket Capacity - 700 Kgs. Bale Grabber - Dump Height - 9.5 Feet. Lifting Capacity - 3 Bales. Oil Tank - 60 Liter. , Other Miscellaneous Freight & Transportation With Trabsit Insurancefor All Machinery Up To Ginning Site , Unloading Of Equipment @ Site - Includes Crane Charges, Chain Block & Unskilled Labour Required For Unloading. , Erection Equipment’S Charges - Includes Required Crane, Gas & Welding Machine, Chain Block Etc.
