Tender For provision Of Fire Hydrant At Af Stn Bamrauli - 1 Lump sum price worked out by the contractor as per shown on drawing for Building Works as listed in Sch ‘A’ PartI. 2 Lump sum price worked out by the contractor for Addition Alteration to Building as listed in Sch A Part II. 3 Lump sum price worked out by the contractor for Internal Electrification as listed in Sch A Part III. 4 Lump sum price worked out by the contractor for Road / Path / Hardstanding as listed in Sch A Part IV. 5 Lump sum price worked out by the contractor for Fire Fighting System as listed in Sch A Part V. 6 Lump sum price worked out by the contractor for External Electrification as listed in Sch A Part VI. 7 Lump sum price worked out by the contractor for External Water Supply as listed in Sch A Part VII. 8 Lump sum price worked out by the contractor for Earth Work as listed in Sch A Part VIII. 9 Price item wise worked out by the Contractor forSchedule `A Part-IX (rate against Srl No. 10.0 to 23.00 shall be quoted by the Contractor) 10 Providing, fixing, testing and commissioning of heavy class MS pipe, IS:1239 marked with all necessary fittings like tees, elbows, flanges, reducers, gaskets, nuts and bolts etc. welded or screwed joints as required including fixing the pipe with necessary structural supports of following sizes: - 11 25 mm dia (Nominal Bore) 12 80 mm dia (Nominal Bore) 13 100 mm dia (Nominal Bore) 14 150 mm dia (Nominal Bore) 15 Providing and fixing exhaust, Diesel engine driven pump exhaust M. S. pipe class C 150 mm dia including fitting like flanges, bends, reducers, etc. 50 mm thick fibre wool insulation aluminium cladding, 21gauge, necessary excavation, fixing of silencer connections at engine exhaust, necessary supports, back filling, cutting and making good, bird proof and weather proof flap complete in all respect complete all as specified and directed. 16 Providing and fixing M.S. structural work fabricated from standard sections, (ISI Mark MS rounds, angles, channels etc.) including cutting to size, drilling welding including cost of fasteners clamps in R.C.C. structural members as directed, including two or more coats of synthetic enamel paints over one coat of primer after surface preparation including cutting and making good walls complete all as specified and directed. 17 Drilling of bore hole and existing MS pipe upto 200 mm and placeing the copper ferrul upto size 25 mm for insertion of GI pipe as required complete all as specified and directed. 18 Supply, installation, testing and commissioning of following fire fighting panel suitable for 415 V, 3 phase, 4 wires, 50 Hz power distribution system. The panel shall be free standing floor mounting sheet metal enclosed dust and vermin proof conforming to IP-52, compartmentalized design, fabricated out of 14 SWG sheet steel, painting, earthing numbering, danger plate as per specifications and drawings, flush front with Aluminium busbars, separate earthbus bars to be provided throughout thelength of the panel. The incoming and outgoing feeder breakers, fuses, indicating lamps etc. shall be accommodated in a modular multitier arrangement. The painting shall done as per relevant IS codes/asspecified in the specifications.CPRI approved firm should be mentioned with drg & design as approved by GE. Adequate size cable alley shall be provided all round the panel and in the back for each cable bendingand termination. The panel shall be fabricated by CPRI/TAC/Fire authority approved vendor. The outgoing feeders inside the panel shall be connected through solid bus bars. Flexible cable links are not acceptable. Bus bars shall be provided with heat shrinkable sleeves and shall be colour coded. The panels shall be suitable for cable entry from top. The minimum fault rupturing of all incoming and outgoing switches/breakers shall be 35 KA. The panels shall be fabricated after the approval of fabrication drawings.Main Fire Pump PanelIncoming(i) MCCB TPN 400A (35 KA)-01 No.(ii) Aluminium bus bar 500 Amps, insulated with heat shrinkable sleeves and shall be color coded.(iii) Current transformer (400/5A)-03 Nos. 19 (iv) Star delta Starter-01 No complete with ON/OFF indication lamp, contactors ammeter with suitable CTs, sufficient number of potential free spare contacts etc. suitable for 75 to 100 HP motor.(v) Vvoltmeter (0-500 V) with selector switch.(vi) Phase indication lamps with HRC fuses-1 Set (03 Nos).(vii) Indication for control supply healthy.Outgoing(i) MCCB 160 Amp, 4 Pole, 35 KA-2 Nos (1 No in spare)(ii) MCCB 63 Amp, TPN25 KA-01 No.(iii) MCCB 10 Amp SPN 16 KA-01 No.(iv) Star delta Starters-01 No complete with ON/OFF indication lamp, contactors ammeter with suitable CTs, sufficient number of potential free spare contacts etc. suitable for 75 to 100 HP motor.(v) Wiring from pressure switchto starter-Lot(vi) DOL Starter-01 No with single phase protection feature. ON/OFF indication lamp, contactors ammeter with suitable CTs, sufficient number of potential free spare contacts, etc. suitable for 15 HP motor.(vii) Set of control system to make the system automatic as per functional requirements.(viii) Wiring from pressure switch to starter-Lot(x) Pressure switch-01 No.(xi) Wiring from pressure switch to Diesel engine control panel. 20 Note:-(i) Separate neutral link to be provided wherever TP MCCBare used.(ii) Following provisions to be made in the fire panel: -(a) Audio visual alarm & indications having disconnect/reset facility with a range of 1/2 km.Annunciator to be provided in the Fire panel with hooterand acknowledge, test and reset PBs. The indication shall come on when electrical driven pump set fails to start on pressure drop or when there is power failure during pressure drop.(b) Facility for mode selection ie auto ormanual test & local/remote.(b) Facility for mode selection ie auto ormanual test & local/remote.(d) Panel shall be interlocked in such a way when fire pump starts on pressure drop in the header, supply to working chiller A/c panel is disconnected.(e) Remote indication of ON/OFF/TRIP shall be provided through potential free contact.(f) Provision of remote starting/ stopping (manual)of the engine shall be made. 21 Supply, installation, testing & commissioning of following sizes of cable, 1100 V grade, Aluminium armoured, PVC insulated, PVC sheathed, including cable trays of min 300 mm width/supports as per site conditions complete all as specified and directed: - 22 70 Sqmm, 3.5 Core 23 10 Sqmm, 4 Core 24 Supply, laying & testing PVC insulated, PVC sheathed cable galvanized steel strip or wire armoured, electric control cables (Heavy duty) with stranded copper conductor of size 1.5 sq mm, 4 core, 1100 Volts grade (Control Cable) complete all as specified and directed. 25 Supply & making end termination with brass double compression glands for the following PVC insulated, PVC sheathed & armoured 1100 V grade Aluminium/copper cable including cost of crimping lugs/ferrules, compression glands, solder, cable sockets, insulation tape etc complete as required. 26 70 Sqmm, 3.5 Core 27 10 Sqmm, 4 Core 28 1.5 Sqmm, 4 Core (Control cable, copper cable) 29 M&L for applying two coat of 4 mm thick PYPKOTE antirust protection including primer and lap of25 mm on MS pipe 150mm dia in trenches or complete including surface preparation coating and wrapping shall be conformto ISI 10221 including conducting Holiday Test complete all as s pecified and directed. 30 S&F air release valve of 25 mm dia gun metal gate valve with fittings etc. to be installed at risers complete all as s pecified and directed. 31 Supply and laying light duty non pressure NP-3ClassRCC pipe S/S jointed with stiff mixture in the proportion 1:2, 300 mm dia R.C.C. Hume pipe for underground hydrant pipe at road crossings including collar pieces and filling inside of pipe with sand complete as required including necessary excavations, back filling and removal of surplus earth complete all as specified and directed. 32 M&L for drainage provision for the wet riser with 50mm dia MS (heavy duty) pipe, ball valve, fittings etc. as required maximum length of pipe 2 meter Complete all as specified and directed. 33 M&L for earthing complete with galvanised steel plate electrode 600mm x 600mm x 6mm thick buried directly in ground (earth pit not less than 2.25 Mts deep below ground level with top edge of the plate not less than 1.50 Mtrs below ground level connected to glavanised MS strip of size32mm x 6mm by means of bolts, nuts check nuts and washers of galvanised iron or steel connected to earthing test point all as specified incl 40 mm GI tubing medium grade and necessary fitting for protection of GI strip incl laying of charcoal dust and common salt in alternate layer, PCC Pit (1:3:6) type C-1 using 20 mm graded stone aggregate, RCC cover 40mm thick (1:2:4) type B-0 using 12.5mm graded stone aggregate reinforced with 6 mm dia round bar @ 75mm C/C both ways with MS handle 8mm dia, plastering 15mm thick CM (1:6) externally upto 150mm below ground level, GI funnel with 20mm dia medium grade GI pipe for watering and wire mesh incl excavation and earth work and disposal of surplus soil complete all as specified and shown on electrical plate No 3 of SSR Part (2009) and connected to earth test point incl testing and marking Bldg Nos / Name of Equipments and writing Test Results on a 3.0mm thick painted M.S. earth pit marking Plate (200mm x 200mm) duly welded with a 450mm long 10mm dia round M.S. rod, fixed with the earth pit chamber by grouting complete all as specified and directed. 34 -do- all as above but using copper plate 60×60cm ×3.15mm thick electrode and 20×3mm copper strip as earthing lead dilto. 35 Supply, erection, testing and commissioning of fire brigade draw off connection confirming to IS:4038-1986 with 150 mm Non return valve / strainer incluiding necessary fittings the word FIRE BRIGADE DRAW OFF to be painted on the box complete all as specified and directed. 36 Supply & fixing of ISI marked (IS: 15683) portable ABC multipurpose monoammonium phosphatepowder , nitrogen pressurised type fire extinguisher, Capacity 9 kg complete in all respect complete all as specified and directed. 37 Supply, Installation,Testing and Commissioning of 4 kg capacity FM 200, DHP Assembly with automatic valve CE & pie approved, push in connector for tube, mounting bracket, End of Line adopter and low pressure switch for monitoring system activation complete all as specified and directed. 38 Supply, Installation,Testing and Commissioning of 6 kg capacity FM 200, DHP Assembly with automatic valve CE & pie approved, push in connector for tube, mounting bracket, End of Line adopter and low pressure switch for monitoring system activation complete all as specified and directed. 39 Supply, Installation,Testing and Commissioning of Hooter with accessory complete all as specified and directed. 40 Supply, Installation,Testing and Commissioning of UL Listed Linear Pneumatic Heat Detection Tube with all necessary fittings & supports complete all as specified and directed. 41 Supply, Installation,Testing and Commissioning of pressure switch to monitor pressure drop in the tube, switch point 5 Bars, Switch Type SPST, Normally Open, Electric Rating: 120/240 VAC-375 VA, 24VAC-125 VA, Open 160 psi y-7, Close 185 psi y-5, Pressure switch + adaptor / 5bar / M10x1 / SPST complete as required, complete all as specified and directed. 42 Supply of End of Line Plug for Automatic fire suppression tube used for fitting at the tube end to terminate the point. Tube connection 6mm, Length 1.13/29mm, Fitting made by brass nickel plated material with Elastomeric sealings, Temperature range TS-20 Deg C till +60 Deg C, Maximum working pressure 25 Bars, made as per PED pressure equipment Directives complete all as specified and directed. 43 Supply of End of Line Plug for Automatic fire suppression tube used for fitting at the tube end to terminate the point. Tube connection 6mm, Length 1.13``/29mm, Fitting made by brass nickel plated material with Elastomeric sealings, Temperature range TS-20 Deg C till +60 Deg C, Maximum working pressure 25 Bars, made as per PED pressure equipment Directives complete all as specified and directed. 44 Supply of T Connection, Brass, Nickle plated, for 4x6 mmSensor Tube, quick and easy disassembly using special tool, working pressure 15 bars at 15 Deg Temperature, temperature range-40 Deg C till +80 Deg C, Elastometric Sealings, External Diameter tube 6mm complete all as specified and directed. 45 Supply, installation, testing and commissioning of transformer suitable for 100 KVA (Level-2) step down floor mounted outdoor type 11/.433, 3 phase, 50 Hz AC, IS: 1180-2014 (Fourth Edition)ISI marked, double wound core type copper wound, oil immersed, air naturally cooled with external cooling tubes, transformer delta connection on HV side and star connected on LV side in accordance with vector symbol Dyn-11 (vector group 4) with neutral brought out on LV side with for earthing and having tapping on HV side for constant out put so as to alter/vary secondary voltage by(Tapping range + 5 %to - 10% in equal step of 2.5 % ) changed by means of manualy operated off load taps changing gear. The voltage regulation shall be as per IS including first fill of transformer oil as per IS-335 and including all fittings/accessories as specified in SSR Part-I and IS-2026. The limit of temprature rise after continuousfull load run as specified in IS-2026 shall be suitably adjusted to suite the maximum ambient temprature of 55 degree centigrade as prevalent at Bamrauli.The transformer shall be complete with the following fittings and accessories:- (a) Oil conservator tank with fillings holes and cap filter type drain valve and oil level gauge.(b) Silicagel breather with connecting pipe, first fill of dehydrating agent.(c) Explosion relief mounted on tank with double diaphram and equalizer pipe connected to conservator air tank (pressure release valve).(d) Air release valve plug. 46 (e) One cable box on LV side (Secondary) consisting of 04 Nos porcelain bushing with nuts, washers & bushing rods with 01 cable gland suitable for reception of taking out suitable size cable, including gland joint.(f) Explosive vent.(g) 01 No 100 mm dial type thermometer vapour pressure type having range 0-120 degree centigrade with max temp indicator and resetting device incl max reading pointer washer etc.(h) Thermometer pocket on tank cover.(j) 04 Nos plain solid CI detachable rollers.(k) Two nos Earthing terminals marking plate.(l) Rating plate and terminal marking plate.(m) Extra bushing for neutral outside the cable box brought out on LV side.(n) First filling of oil conforming to IS and tested upto 60 KV dielectric strenght. (o) Lifting lugs.(p) Oil drain valve with plug.(q) One cable box on HV side (Primary) consisting of 01 cable gland suitable for reception of taking in HT cable including gland joints. (r ) Hand hole of sufficient size to assess interior of tank. (s) Dehydrating breather with first filling of Dehydrating agent.(t) Two earthing ofterminal on tank body to facilitate fixing of 32x6mm GI strip.(u) Rating plate with terminal marking plate.(v) Inspection cover.(w) Extra bushing for neutral out side the LV side (x)PCC plateformshall be provided as per drg No CEAF/TD/EM/03, complete all as specified including XPM welded mesh fencing and doors including 75 x 40 mm channel. 47 Note:-(i) Anything missed above but is required for efficient functioning of transformer is deemed to be included in the quoted rate.(ii) Full load testing shall be done at site. The artificial load shall be arranged by contractor. This is included in above quoted rate. 48 Supply, installations, testing & commissioning of 11 KV of rating 630 Amp RMU unit outdoor type (IP-54) protection duly painted (Paint shade in painted Alu Zn/RAL 7032 on sheet steel for door and covers), VCB type-IRMU (RING Main unit) three way comprising of two numbers insulated load break switch as outgoing and one number Vacuum Circuit Breaker as incoming inside. RMU should be provided with Copper Bus bar, one number fault passage indicator with each incoming and outgoing mechanism for interlocking arrangements for powered relay complete with all accessories as under: -(a) RMU type installation Outdoor Extensible type, arc proof as per IEC:62271-2000 for design Manufacturing and testing. The RMU must have the following features/specification:- INCOMERVCB should have following specification: -(i) Rated Voltage upto -12KV(ii) Rated power frequency withstand voltage -28KV(iii) Rated lighting impulse withstand voltage –should be minimum 125KVP(iv) Rate d current for ring main feeder -630A(v) Rated current for VCB feeder -630A(vi) Rated short-time current-21 KA/3 Sec(vii) Rate Short making current -50KA(viii) Ambient temperature (-1 degree Celsius to +45degree Celsius)(ix) Degree of protection against accidental contact and ingress of foreign objects must be assured as under:- (aa) Main electric circuits: IP-67(ab) Fuse compartment IP3X(ac) Operating mechanism-IPXC, 49 (ad) Cable connection compartment-IPXC with site replaceable cable bushing(x) Each vacuum circuit Breaker includes:(aa) Manual VCB with position ON-OFF manual spring charging mechanism with in built spring charging handle mechanically latched ON/OFF push buttons.(ab) Manual line disconnector with three position switches ON-OFF–EARTH.(ac) Auxiliary switches 6 NO + 6NC with wiring.(ad) IDMT Numerical relay for Over current and earth fault protection.(ae) Three phase definite time over current and short-circuit protection with variable tripping times (ANSI 50/51) 3 Phase over Current protection with selectable inverse time characteristics and definite time short-circuit current element (ANSI20/51) definite.(af) Capacitive Voltage indicator.(ag) Padlocking facility.(ah) Dedicated CTs for protection.(xi) Operating handle -1 number (xii) Right angled Cable boots -3x sets.(xii) Capacitor.(xiii) Any other standard accessories required for efficient operation of RMU as per OEM recommendations. 50 OUTGOING(i) Each load break Switches includes:-(aa)three position switches with position ON-OFF -EARTH.(ab) Manual operated spring mechanism ON-OFF-EARTH.(ac) Mechanical indicators for position ON-OFF-EARTH.(ad) Mimic diagram at the front facia of RMU.(ae) Capacitive Voltage indicator.(af) Padlocking facility.(ag) Fault passage indicator for Earth Fault.(ii) Right angled Cable boots -3x sets.(iii) The quoted rate shall be demmed to include cost of PCC foundation and PCC plateform of suitable size as per OEM recommendation100 mm thick PCC 1:2:4 type B1 (20 mm graded stone aggregate)over 100 mm thick hard core of 63 mmcomplete. Make of RMU: ABB/SCHNEIDER/SIEMENS or as specified in particular specification. 51 M&L for boring holes (manually) under road, hard standing without damaging surface for 40/50/80 mm dia GI pipe etc complete all as specified and directed 52 S&F Pole box three phase of size 205 x 255 x 112 mm with Polyamide gland, made out of IP65 (in accordnace with IEC 60529) Thermoplastic PS Junction Box with multi level knockouts for cable entries in different sizes for Loop In Loop Out (LILO) application with internally embedded gasket technology (Polyurethane). The junction box shall have fulfill the following standards IEC 60670-22 : Particular requirements for connecting boxes and enclosures. IEC 60695-2-11: Glow Wire tested at minimum 750 deg C, Halogen Silicon Free recyclable, fix to pole with suitable clamp comprising of terminal upto size 25 sqmm-4 Nos. Provision for DP MCB 6 Amp 10 kA 240 volt-1 No complete all as specified anddirected. 53 Supply and laying pipe ductile iron S/S including specials, Class K-9, 100 mm (4) dia complete all as specified and directed. 54 M&L for construction of valve chamber of size 600x600x600 mm in RR stone masonary in cm 1:6 with sheet cover 3 mm thick angle iron frame with size 40x40x5 mm locking arrangement incl excavation and earth work in any type of soil PCC 1:2:4 Type B-1 in bed/coping/plastring all steel surface with two coat red oxide / Zinc crome primer complete all as specified and directed. 55 Deduct Schedule of Credit
