Tender For Competitive E-Bidding For Fabrication Job Work For Bisalpur Kisan Sahkari Chini Mills ., Ltd., Bisalpur ( Pilibhit ) For The Season 2024-25 - 1 Description2 Pipeline work from 1/2 dia to 12 dia (M.S.)3 Dismantling of old street pipe line and dumping it in scrap yard4 Fitting/erection of new pipe5 Making new weld in the pipe line and fitting it in place6 Making new cross, tee, reducer, nipple in the pipe line7 Dismantling of valve8 Fitting of valve9 Cutting of old street flange and fitting new flange in place10 Opening of Magma Mascot Molasses Syrup Gas and Lime pipe lines, cleaning them and fitting them in place11 Cutting and removing street coils of different units and making and fitting new coils from the pipe12 Pipeline work of more than 12 dia (M.S.)13 Dismantling of old street pipe line and dumping it in scrap yard (dismantling)14 Fabricating of new pipe and putting it in place Erection15 Making and fitting new bend in the pipe line16 Making and fitting new cross, tee, reducer, nipple17 Dismantling the valve18 Fitting the valve19 Cutting the old flange and making and fitting new flange in place20 Cutting and removing the gully coil of different units and making and fitting new coil from the pipe21 Dismantling the round/square tank and placing it at the specified place and making a new tank as per the instructions with a new plate and making all connections as per the instructions and giving leak proof trial (size 1.00 m dia / less than 1.00 m dia)22 Cutting and removing the syrup line from the syrup sulphiter to the syrup tank, replacing the weak part and cleaning and re-installing it23 Dismantling the round/square tank and placing it at the specified place with 3/5/6 mm plate (size more than 1.00 m dia)24 Removing the round/square tank Fabrication of new 8/10/12 mm plate and fitting in place (erection & fitting) (size 1.00 m.25 Fabricate new throat manhole including flange and blind of various units and fit it with flange at the site (above 12 dia)26 Dismantling of light structure27 Fabricate and erect light structure28 Dismantle heavy structure29 Fabricate and erect heavy structure30 Strengthen heavy structure31 Construct platform at various stations as per instructions and install railings, stairs etc.32 Fabricate pump/motor duct as per requirement and fit it at the site33 Patch the throat area of various round/square tanks/vapor pipe/body34 Fitting of throat brass tube of size 42 x 45 x 4000 mm / 42x45x2000 mm for quad, juice heater, vapor line juice heater and semiconductor Remove and expand by inserting tube and give trial after hydraulic testing. (Brass & S.S.)35 Remove all brass/S.S. tubes of pan and expand by inserting new tube and give trial after hydraulic testing.36 Dismantling the neck/damaged cone at any place and fabricating a new plate and fixing it at the original place. From 0.6 m. diameter to 1.00 m. diameter37 - Similarly - 1.00 m. diameter to 1.50 m. diameter38 - Similarly - 1.50 m. diameter to 2.00 m. diameter39 - Similarly - 2.00 m. Diameter more than40 Making and installing a new lane for involute casing blower upto 2 m. anywhere in the mill and giving leak proof trial and making all connections as per requirement and cutting and removing the old lane and putting it at the specified place41 Straightening the old plates taken out from various plants and making them ready for use42 Welding the lanes of various plants again and making them leak proof43 Making sheds including structure etc. for various D.V.44 Cutting and dismantling the damaged and rotten juice gutter anywhere in the mill and making and installing a new one as per instructions and giving successful trial45 Mill house work46 Cutting and removing the crooked and cut rails/square bars of can unloader and levelling the line by installing square bars and giving successful trial after strengthening it47 Cutting and removing the damaged and rotten runner of can carrier, secondary rack carrier and inter rack carrier and giving satisfactory trial by installing a new runner at the same place. 48 Hard facing on the runners of all rack carriers of the mill49 Cut out the neck and damaged runner base of can carrier, secondary rack carrier, inter rack carrier and replace it with a new runner base and give a satisfactory trial.50 For adjusting the chain of can carrier under can chopper can leveler, make a tightening arrangement under the can carrier and give a satisfactory trial.51 Cut out the lane and damaged side plate of can carrier and replace it with a new plate and give a satisfactory trial.52 Cut out the neck, side, top and discharge plate of fiberizer and replace it with a new 10/12 mm, MS plate as per the drawing and fit it and give a trial.53 Make and fit the side plate of mills pressure suit with a new 25/32 mm plate as per the drawing/sample and give a satisfactory trial. 54 Repairing the side plate/top/bottom plate of pressure suit by installing SS plate and replacing its broken teeth with new/repaired ones and giving a successful trial55 Repairing the static collar by installing SS plate and giving a successful trial56 Cutting the side plate of the pressure suit for static collar of mills and making a new one from 25/32 mm plate as per sample and removing the old SS plate and installing the new SS plate and welding it again in the side plate57 Cutting out the throat portion of bottom/side plate of rack carrier and secondary rack and taking it out and fabricating it with a new plate and giving a successful trial58 Repairing the damaged rack of rack carrier as per instructions59 Making new racks of all the rack carriers of mill 60 Cutting and removing the half round shoot from the neck of the rack carrier and making and installing a new one as per the instructions and aligning it61 Cutting and dismantling the neck and damaged juice tray of the mill and making and installing a new juice tray as per the instructions and giving a successful trial62 Cutting and repairing the neck portion of the juice tray and gutter fitted in the mill and welding them63 Making and installing a juice overflow box for juice maceration on the mill so that proper juice maceration takes place64 Making a half round of the roundness of the roller from 6 mm plate for covering the TRPF roller installed on the mill from below and joining it with the upper shoot and bolting it to the TRPF. Check by running and give satisfactory trial65 Make oil guard/tray below the mill in such a way that oiling in the pinion continues66 Make a new half round neck on top of mills chopper/leveler and fit it after welding67 Make a new taper box for juice extraction fitted on the side plate of mills pressure suit from outside68 Cut and remove the lane live steam line related to mill turbine and fit new saddle 40 line in its place and make all connections and give leak proof trial size 6/5/469 Dismantle both head stocks of mill no. 1 and place them at the specified place and fit the new head stock and align it and give satisfactory trial70 Boiler71 Cut and remove the lane and damaged side plate of bagasse carrier bagasse elevator and replace it with the provided plate72 Cut and remove the lane and damaged bottom plate of bagasse carrier bagasse elevator and replace it with new one Installing plate73 Renovating the bagasse chute falling from RBC to welt conveyor so that bagasse keeps sliding continuously and giving successful trial74 Renovating the bagasse silo blower fitted on the bagasse elevator, after balancing, installing it and giving successful trial75 Cutting and removing the screens of the bagasse silo which have melted, making and installing a new one as per sample/drawing and giving successful trial76 Cutting and removing the throat portion of 14 inch bagasse silo pipe, making and installing a new one as per sample/drawing and giving successful trial77 Installing half round chute as per instructions after boiler no. 1 at the rear end side of RBC and giving trial78 Boiler no. - Repair and correct sliding doors of boilers 1,2 and 3 and give satisfactory trial79 Cut and remove throat damper in flue gas ducting of boiler no. 1,2 and 3 and make and install a new one and give successful trial80 Cut and remove throat damper/valve in ID fan in flue gas line of boiler and install it in its place and give successful trial81 Boiler no. - Make new throat ducting before and after ID fan of 1,2 and 3 and install it in its place and give leakproof trial. 82 Remove the throat involute casing of ID fan of boiler no. 1 and 2 and place it at the specified place and make a new casing and install it in its place and give leakproof trial. 83 Cut and remove the throat ducting of FD/ID/SA fan and make and install a new one as per sample/drawing and give successful trial. 84 Make and install a new throat cone of ID fan of boiler. 85 Repair the throat box plate of air heater of boiler no. 1,2,3 as per instructions. 86 Cut and remove the throat ash shoot of boiler no. 3 and install it in its place. 87 Replace the throat and weak blowdown line and get it welded by IBR approved welder and install it in its place and give successful trial. Size 488 Cut and remove the gully waffle and throat structure of cyclone of wet scrubber and install new waffle in its place and give trial89 Cut and remove the gully/weak pipe line MS/SS of betascrubber and install new pipe and welding and give trial successfully90 Clean the chimney of boiler thoroughly and do two coat painting from inside and outside91 Renovate the bagasse suit falling from RBC/welt conveyor to bagasse yard so that bagasse keeps moving continuously and give trial successfully92 Cut and remove the gully air ducting going from FD in boiler no. 1, 2 and make new ducting with new plate and make it leak proof and give trial successfully93 Remove the gully mesh of ash pond along with frame and fit the given mesh and fit it with new frame94 Cut and remove the gully and damaged runner along with throat structure of bagasse elevator/bagasse carrier and install new one in its place Give satisfactory trial by installing runner95 Cut and remove the neck and damaged runner base (trough) of bagasse elevator/bagasse carrier and give satisfactory trial by installing new runner base (trough) in its place96 Boiling house (clarification house)97 Make necessary flange/blind for hydraulicizing vapour line juice heater and make it hydraulic and remove blind again and weld vapour pipe and give leak proof trial98 Replace weak cell, compartment plate, gully roof and recovery tower of juice sulphiter and give satisfactory trial99 Cut and remove gully partition plate of juice heater header and make it with new plate and install it in its place and give satisfactory trial100 Fabricate the gully cooler body of sulphur furnace by bending it with new 10/12 mm plate and give satisfactory trial101 Cut and remove the neck cell and cover plate of sulphur furnace, fit flange in new cell and make connections of air, steam, water and gas pipeline and Give satisfactory trial102 Repair the melted melters of sulphur furnace with new plates and give satisfactory hydraulic trial103 Dismantle the coolers of sulphur furnace and make new ones and install them and give successful trial104 Remove the entire body of sulphur furnace including cooler body, coil, flange, nipple etc. 105 Making the coil of cooler of sulphur furnace from new pipe and fitting it with flange and giving satisfactory trial.106 Making the melter and receiver of sulphur furnace from new plate and giving successful hydraulic trial.107 Removing the worn out coil of door/graver and making a new coil and installing it.108 Replacing the arm of door/graver.109 Cutting and removing the juice/mud box and dome from the neck of door/graver and fabricating a new one in its place and giving satisfactory trial.110 Replacing the internal tuff (tray) of door/graver and cutting and removing the old one and making a new one by installing a new plate/agil.111 Making and installing a new flash tank from the neck of door/graver and giving satisfactory trial.112 Replacing the mud tray of vacuum filter with 8 mm plate.113 Removing the vacuum filter agitator and installing a new agitator. 114 Dismantling the throat condenser of vacuum filter, fabricating it and fitting it in place and giving a leakproof trial.115 Fabricating the throat downtake of quad/vapor cell with the given plate and giving a satisfactory trial.116 Repairing the valve fitted on the quad and giving a satisfactory leakproof trial.117 Fabricating a new valve at the throat of quad/vapor cell and giving a satisfactory trial.118 Dismantling the external catcher of quad, fabricating it with a new plate and fitting it in place and giving a satisfactory trial.119 Cutting and removing the topcone of quadseval and fitting it in place after repairing the valve and giving a satisfactory trial.120 Cutting and removing the catcher of vapor pipe of semicondenser and making it with a new plate and giving a satisfactory trial.121 Dismantling of hollow plate of body of various units quad and fitting new 10/12 mm plate at its place and giving satisfactory trial.122 Fabricating and fitting new umbrella of vapor cell and giving satisfactory trial.123 Removing old mud separation plate (skirt) inside graver and making and fitting new one by bending it from 6/8 mm plate.124 Cutting and removing defective scroll of mud mixture and fabricating and fitting a new one and giving satisfactory trial.125 Boiling house (pan station)126 Replacing weak and hollow coil of pan and syrup sulphiter and giving leak proof trial.127 Fabricating and fitting new top cover of syrup sulphiter and giving trial. 128 Dismantling of the neck plate of the body of various units of pan and fitting a new 10/12 mm plate in its place and giving a satisfactory trial.129 Fabricating a new venturi of the condenser of the pans with S.S./M.S. as per the drawing/sample, fitting it and giving a satisfactory trial.130 Removing the neck wall of the pan and sending it to the scrap yard and fabricating a new plate and giving a leakproof trial.131 Repairing the wall on the pan and giving a satisfactory leakproof trial.132 Fabricating a new umbrella of the pan and fitting it and giving a satisfactory trial.133 Cutting and removing the neck taper part of the pan and putting it in the scrap yard and taping it with a 12 mm thick plate and welding it and strengthening it and giving satisfactory trial134 Dismantling of external catcher of pan, fabricating it with a new plate and fixing it in its original place and giving satisfactory trial135 Folding and fixing the steam jacket of pan with a 10 mm plate136 Patching the weak cell of pan / juice heater / quad calenderia with a 10 mm plate and giving leak proof trial137 Cutting and removing the neck catcher of vapour pipe of pan and putting it in the specified place and making a new one with a 12 mm plate and fixing it and giving leak proof trial after making all connections138 Cutting and removing the neck and weak vapour pipe of quad / pan and putting it in the specified place and making a new one with a 10 mm plate and fixing it and giving leak proof trial after making all connections139 Cutting and removing the neck body cell of 40/60 ton pan and putting it in the specified place and making a new one with a 10 mm plate and giving leak proof trial Make it as per drawing using 12/16 mm plate and fit it and give leak proof trial.140 Weld the leak welding of bottom cone of pan and calenderia by applying plate and give successful trial.141 Make leak gate valve of all crystallizers new and give leak proof/satisfactory trial.142 Repair the broken driving shaft of crystallizer and give it running after alignment etc.143 Make the cut bushes in crystallizer (warm wheel) leak proof and fix new warm/wheel and make it leak proof.144 Completely dismantle the 1350 C/F machine installed in the mill along with staging column and place it at the specified place and make and install the necessary staging column platform for installing new 1500 C/F machine. 145 Repairing the gully cooling shaft of air cooled crystallizer and cutting and removing the gully coil and blinding it at the said place and fitting an arm in the shaft for air cooling, removing the drive for the said work and fitting it in place and giving a satisfactory trial.146 Boiling House (Centrifugal Station)147 Removing the gully/damaged discharge chute of centrifugal machines and fabricating a new chute and fitting it in place and giving a satisfactory trial.148 Cutting and removing the gully tray of the hopper and fabricating a new tray with a 3/4 mm plate and preparing and fitting a cleat with an angle of 75 mm and fitting the new tray in place and giving a satisfactory trial.149 Cutting and removing the gully/damaged driving portion of the hopper and riveting it to a new 10/12 mm plate and fitting it in place and giving a satisfactory trial.150 Removing the gully air valves of the hopper and repairing it as required and making and fitting it with a new plate and giving a satisfactory trial.151 Dismantling the throat base frame of sugar hopper and making a new one and giving it a successful trial152 Dismantling crystallizer no. 10 and putting it in the scrapyard and replacing it with crystallizer installed for C-1 in the mill and giving it a successful trial153 Cutting and removing the throat and leaking coils of vertical crystallizer and installing new coils at the said place and giving a satisfactory hydraulic trial154 Welding the throat arm of vertical crystallizer and fitting it with a new pipe and giving a hydraulic trial155 Cutting and removing the throat jacket of twin vertical crystallizer and placing it at the specified place and making and fitting a new one and giving a leak proof trial156 Removing the defective paddle of magma/pugmill and making and fitting a new one157 Dismantling the soft of magma mixture and making and fitting a new one and giving it a successful trial158 Removing the throat/defective body of mud mixture/pugmill/magma mixture and fitting it with a new plate Fabricate and fit new ones in place and give trial159 Remove defective clusters of spray pond and fit new ones160 Make and fit new cover of SC-1100 / SC1350 KT centrifugal machine161 Open and clean the choke of spray pond and fit all nozzles in place and also fit new or old nozzles162 Cut and remove the throat pipe of pipe/header/section above 12 dia of spray/injection and fabricate and fit new ones in place163 Make new gasket and footwall mesh of injection/injection pump MF 40/40164 - Tadav -8 UP-2/10 UP-1 mesh165 Make new and fit steam coil in syrup/molasses/massification tank166 Fit new vertical injection pump at the specified place and make connections with valve in injection header as per requirement and cut/make tin shed as per requirement successfully Conducting trial167 Making necessary staging, column, platform for new sugar grader and installing new sugar grader168 Replacing weak arm of air cooled crystallizer169 Cutting and removing tail pipe of pan/quad and fitting new tail pipe170 Cutting and removing mini condenser on pan and making and fitting new mini condenser in place171 Cutting and removing caladria of pan no. 7 and fitting new caladria and making all connections and giving leak proof trial.
