Tender For Supply, Installation, Testing & Commissioning of Electrical & Mechanical equipments at W.S.S. WudderMansbal Ganderbal under JJM- 1 Supply, Installation, Testing & Commissioning of Vertical Type Submersible Pumping Unit as per 8034[2002] for pumping water from Bore Well. The specification are as under: PUMP: -.Make= KSB, CRI, Kirlosker or equivalent make.Discharge= 5500-6500 GPH Head= 175 -195 mtrSpeed =2900 Rpm Type of pump =Mixed flow. Type of fluid to be handled=Ground water (Rest Technical specifications as per Annexure A ) 2 Providing, Laying, testing and commissioning of G.I Rising Main for newly proposed OHT. The Pipe shall be G.I (Heavy Duty Class-C) having a nominal diameter of 100 mm confirming to IS 1239. The job includes providing and fitting of M.S Flanges conforming to BIS 6392 Table 5.Where ever required. Flanges (as per IS 6392/1997 Table:5) Nominal Bore :100 mm Flange Plate Thickness :18 mm Raised Face Thickness :3 mm Raised Face Dia. :120 mm Bolting : M 16 No of Holes :4 Dia. of Hole :18 mm Pitch Circle Dia. : 150 mm(Rest Technical specifications as per Annexure A ) 3 Fabrication, providing, fitting and lowering of 80 mm diameter C Class (Heavy class) column pipe conforming to IS: 1239 of length 10 Rft into the 200/ 250/300 mm casing dia. production well up to the desired depth; The job includes Providing and welding of flanges conforming to IS: 6392, Table-5 and PN 16 to these pipes and welding of flanges in two layers to make the flanged joint strong and leak proof. The pipe of 10 ft length is to be weld on both sides with flanges using welding rod of reputed make. The job includes all types of skilled labours, arrangement of power supply/ diesel Generator set etc required for the job including P/F of suitable size nuts bolts and R.I Gasket in the flanged joints of column pipes. The job further includes cutting of 2 no. rectangular cable slots in each flange. 4 Providing & fitting of Ductile iron double flanged, slanted seat 100 mm diameter swing Check valve (NRV) as per ISI 5312.The body shall be of ductile cast iron with fully encapsulated vulcanized EPDM rubber (Approved for drinking water). The valve shall be compatible for buried applications and shall be safe to install in both horizontal & vertical positions. It shall have electrostatic Epoxy coating (Approved for drinking water) both inside and outside of the valve. The valve shall be supplied along with hand wheel. Cost on account of nuts, bolts, gaskets, etc required for the job is included in the scope of work. The job includes providing and fitting of 02 nos. M.S flanges perfectly adaptable to the inbuilt flanges of the valve which shall be fitted with rising main of the pumping unit at appropriate spots as per site requirement.Make:- Sigma flow, AVK, kirlosker, Tallis or of equivalent make. 5 Fabrication and fitting of delivery flanged piping arrangement with wash out manifold fabricated out of 100 mm pipe (6 mtr), P/F of Flanged Tee (1nos) made out of 100 mm dia G.I. pipe class “B” as per specifications mentioned, 100 mm dia Sluice Valve (01 no) and M16 flange bolts / nuts chrome plated for connecting the pumping unit with the delivery Manifold Make of the valve:- Sigma flow, AVK, kirlosker, Tallis or of equivalent make. 6 Providing and fitting of long radius 100 mm dia. C-Class GI pipe Bends flanged on both sides, flange conforming to Table-5 to be fitted in the Delivery pipe lines. The flange welding shall be carried out in double layers using reputed make electrodes from inside and outside of pipe to form strong welding joint. 7 Providing, fitting of MS clamps capable of holding 80 mm dia. GI-C-class column pipe. The clamp shall be fabricated out of 18 mm thick MS plate with adequate flange length and flanges bored with 5/8” holes and provided with suitable size nuts and bolts 8 Providing fittingof 50mm D.I. Air Release Value (ARV) rating PN 16 as per IS 14345 to be fitted of GI rising main. The ARV shall have the following specifications:- a) Valve type: Single chamber, Single orifice.b) End connection: flanged ends to IS 1538.c) Working pressure: body/sent 2.5x PN.d) Sealing ring: EPDM.e) Construction: DI with SS floats.f) Coating: Epoxy with corrosion resistance. The job includes providing and fittingof 2 feet long 2” dia one sided flange tail pipe 9 Over Head GantryFabrication / Erection of Channel iron column to act as support for resting of monorail crane as per following details:-Vertical Posts = ISMC 150No. of vertical posts = 02 Nos.Vertical channel section each post = 02 Nos.vertical post bracing = ISMC 100Sole / Matching plates = 500x300x12 thkHeight of vertical posts = 5 Msize of vertical post concrete blocks = 600x600x900(Depth)(Rest Technical specifications as per Annexure A ) 10 Supply, Installation and testing of motorized chain hoist with hook suspension along travelling trolley of proper specifications having following features. The chain hoist shall also have the following characteristics:- 1) Motor: - The basic drive of the hoist be provided with 3 phase squired cage totally enclosed induction motor having a high starting torque with class “F” insulation. The make of the motor be NGEF / SEIMNS / GEC/ Crompton or equivalent make and conforming to IS : 325 2) RPM:- 1500 3) Brake: - The hoist shall have instant action, fail to safe electromagnetic disc brake mounted on the end of the motor to ensure minimum safety and reliability when the load is held in its position as soon as the supply to the motor is switched off internally or accidentally. (Rest Technical specifications as per Annexure A ) 11 Fabrication, providing and fitting of MS Gravel Hooper fabricated out of 40mmx40mmx4 mm angle iron with inner sides covered /welded with 3mm MS sheet. The size of the gravel Hooper shall be 3 feetx3 feet at the top and 2 feet x 2 feet at the bottom and the height shall be 2 ½ feet .The top of the Gravel Hooper shall be covered with 6mm thick chequered plate fabricated in two halves with a provision to accommodate 250mm well casing pipe at center and the two halves shall be provided with foldable handles for easy lifting .The Gravel Hooper is to welded with02 no.75 x 40mm channel iron lugs 2 feet long on opposite sides to prevent Gravel Hooper from sinking. Angle iron 40x40x4mm=10 mts@ 2.42Kgs/m=24.2kgs MS sheet and chequered plate =92kgs ISLC 75=2.44m@5.7kgs/m=14 kgs 12 Providing, Laying of cement concrete block of size 8 feet x 6 feet x 1½, feet in 1:2:4 mix surrounding Gravel Hooper .The job includes excavation cost, form work, shuttering costs ,transportation, head loadcost etc. complete in all respect. 13 Painting with synthetic enamel paint of approved brand and Manufacturer to give an even shade ,two coats on all items viz, Delivery manifold, MS gantry, gravel Hooper,etc. 14 Providing and Fabrication of 6’-6” x 6’-0” size MS angle Iron Frame for operator’s bed (2 nos. )made out of ISA 50 mm x 50 mm x 6 mm. The job shall include 04no of legs 1’6’’ long made out of equal ironISA 50 mm x 50 mm x 6 mm with braces of MS flats 50mm x 4 mm, (1’-0” Long) for each legand for central support,3 no’s (6’-0”long each) to be welded precisely with Advani or equivalent electrodes as per requirement. The Job further includes providing and fitting of 19 mm ply board of 6’-6” x 6’-0” size. 15 Fabrication, Providing and fitting ofModularmotor control panel of appropriate size fabricated out of 14 SWG sheet having required openings/vents and protection Class : IP55 & fitted with accessories as under(Rest Technical specifications as per Annexure A ) 16 Providing & fitting of 16 Sq.mm 3-core, 415 ± 5% V standard insulated copper submersible cable conforming to IS 694:1990 to be fitted with pumping unit from main control panel to modular control panel & interconnection of various other electrical gadgets. The job also includes providing, fitting, crimping and taping suitable amperage Copper thimbles at the ends of the conductor by hydraulic crimping .Make:L&T, Havells or equivalent reputed make.Note:- The test certificates of the cable from the OEM shall be produced at the time of supply of material 17 Providing, fitting, testing and commissioning of 75 KVA voltage controllers for stage 1st. as per specifications below:Type of voltage controller: Manually operated copper wound, 3phase, AC powersupply multi step.Type of Regulator :double plate type with electrolytic copper contacts.Input voltage : 156-400 volts.Output voltage: 400 ± 5% volts.Frequency : 50 ± 3 C/S.(Rest Technical specifications as per Annexure A ) 18 Creation of pole mounted , outdoor type63 KVA Electric Sub Stationby way ofS/I/T/C of 11/0.433 KVA , 3 Phase Distribution Transformer (level 2) with Bimetallic Terminal connectors, Aluminum wound with specifications conforming to IS : 1180 (Part 1) 2014 with latest amendments.Type of cooling:ONAN.The HT transformer is to be completely filled with suitable grade transformer oil up to required level. The job includes carriage and all leads and lifts involved.(Rest Technical specifications as per Annexure A ) 19 Supply, installation, erection of 9 mtrs long ST- 410 (SP-33) IS-2713 part-II-1980. The poles shall be fitted / welded with 12 mm thick M. S Plate of 40 mm x 40 mm in size at the bottom and having holes drilled at top at appropriate position for accommodating MS fasteners for holding crosses and safety devices. 20 Earth work in excavation by manual means in trenches for foundation, drains ,pipes , cables (not exceeding 1.5 m in width ) and for shafts , wells , cesspits and the like not exceeding 10 sqm on plan , including dressing of sides and reaming of bottom lift up to 1.5 m , including getting out excavated earth and disposal of surplus excavated earth as directed in all kinds of soil 21 Providing and laying of soling stone including manual compaction 22 Concrete cement bottoming 1:2:4 mix as per REC standards , 0.5 Cum /pole 23 Painting of poles with Red oxide primer. 24 Painting of poles with Aluminum paint . 25 Earthing of ST poles by way of Providing and fitting of GI rod 20mm, 3mtr long through G.I strip 26 Providing and fittingG.I Channel/Flat ofvarious sizes including clamps 27 P/F of Galvanized nuts, bolts of various sizes as per site requirement. 28 Supply and fitting of 11 KV polymeric composite pin insulator 12 KV, 5KN, Lighting impulse 75KV Positive, and 80 KV Negative , creepagedistance 320 mm 29 Supply, Installation, Testing and commissioning ofheavy duty 11KV Link set. 30 Providing and fittingof D clamps 31 Supply, Installation, Testing and commissioning of Polymeric Gang operated Air break switch, outdoor type, triple pole, suitable for vertical installation, single break provided with locking arrangement at both ON and OFF position consisting ofHT post double insulator, copper or copper alloy high pressure heavy contact assembly, rod with bearings , operating handle and 2 length of 32mm dia. GI pipe conforming to IS 1818 1961, 06 No. of insulators, rated voltage 11KV 200A complete as per IS specs. 32 Supply, Installation, Testing and commissioning of 11KV polymerfuses Set Horn Gap 3-phase 200 A suitable for vertical installation 33 Supply, Installation, Testing and commissioning of Gapless Surge arrestor station class, 10KA, 9KV, LA With polymer housing, Station Type. 34 Supply and fitting of 11 KV polymeric composite disc insulator 12 KV, minimum falling load 45 KN ,Lighting impulse 75KV Positive, and 80 KV Negative , creepagedistance 320 mm 35 Providing and fitting ofDanger Plate with clamps. 36 Providing and fixing G.I Barbed wire for anti-climbing . 37 Providing and fixing of anti-climbing devices with clamps. 38 Providing and fitting of DN 80 mm, PN 1.6/16 of rating Ductile Iron double flanged, Slanted seat swing check Supply, Installation and Testing of 35 Sq mm XLPE Aluminum H.T cable (ABC type) of 11 KV grade with following specs. Size (cross sectional area in sq mm) = 3×35 Phases:Red, Yellow, Blue 39 P/F of 11 KV cable termination kit for connecting 35 Sq mm XLPE cable (ABC type) with the existing HT line near tapping point and HT transformer. 40 Providing and fitting of LT Distribution box for 63 KVA H.T transformer With200 Amp MCCB For incomer and 100 Amp SFU for outgoing circuits . . 41 Providing, Installation of earthing station comprising of company fabricated earthing electrodes as per IS: 3043. The job includes Auguring of bore of required dia. / depth for installation of electrode along with black fill compound mixed with soil and all other items required thereof for achieving the best result The job includes connecting of electric gadgets, through GI stripe making of surface structure in brick / cement concrete material as per drawing annexure.Safe earthing electrode size 80 mm dia. length- 2000mm Blackfill - 30 Kg Model / make-JMV-392, Ashlok, Recons 42 Providing and erection of 9M long Hot Dip galvanized Octagonal pole of (Single section) with bottom 150mm, top 90mm wide, thickness 3mm with 70 Microns Zinc coating having inside arrangement for providing of power connection along with following items. • 03 No. Terminal Connector 20A. • 04 No. MCB DP 10A. The job shall include fabrication, providing and fitting of three arm GI structure at the top having 120° angle between arms and each arm having 15° inclination with respect to horizontal plane. Each arm should be of 2ft length and size and shape appropriate as per requirement of the Luminary. (Rest Technical specifications as per Annexure A ) 43 Providing, Installation, testing and commissioning of 120 Watt LED (Street Light Type) Input; 90-240 V, 50 Hz. Power factor; >0.9 Colour Temperature: 4K – 6.5K Beam angle: 120°- 170° Lumens: >12000 Operating Temperature:-20° to 60° The LED shall have pressure die cast aluminum housing with power coated finish and having Ingress Protection upto IP-68. The LED shall be properly fitted on the arm of the pole and connected to the copper wire as provided in item above and made functional. Make: SYSKA / Havellsor equivalent 44 Providing Laying and connection of 2Cx10mm², PVC sheathed Aluminum, Armoured Cable from the connecting of high mast pole to the stabilizer. The job includes underground laying or overhanging through PVC conduit as per requirement and directions of the site in charge. Make: Havells/Finolex/L&T/ KEI or equivalent. 45 Auto Voltage Stabilizer (5 KVA) The Auto Voltage Stabilizer shall be of Copper wound, 5 KVA Rating designed for an input Voltage of 90- Volt and Output Voltage of 230 Volt with Powder Coated Enclosure 46 Providing, fitting, testing and commissioning of (L.T) XLPE 70 mm2 Armoured Al. Cable of 1.1 KV grade conforming to IS: 7089 part 1st with following characteristics: Conductor Nominalcross sectional area : 3 x 70+35 mm2 Min. Number of wires : 3 ½Nominal thickness Insulation : 1.6mm Outer sheath : 1.56mm Make: Havells/Finolex/L&T/ KEI or equivalent. 47 Supply, Installation, Testing & Commissioning 30mm Sq.Single Core flexible copper power cable, suitable for LV 1.1KV/650V grade, XLPE Insulated, cores laid up, PVC inner sheathed, Un-armoured for connecting Control panels and Voltage Stabilizers together. Confirming to IS7098- Part 1, 1988. The job is inclusive of Providing & fixing of copper thimbles (not less than 40 No’s) (make Dowels or equivalent) for the cable as per site requirement duly crimped with crimping tool and 150mm Nylon Cable ties (150 No’s). The cable is to be used forconnecting various electric gadgets. Make: Havells/Finolex/L&T/ KEI or equivalent. 48 Providing and fitting of flexible canvas conduit for 35 Sq mm single-core PVC XLPE un armoured LT copper conductor from Panel to voltage stabilizer. 49 Providing/Fitting of150 mm width Steel perforated cable trays along with duct ,bends for accommodating interconnection cable 50 Providing, laying & fixing with adhesive/bonding material of insulation rubber mats on the floor of the pump house, covering area around electro-mechanical machinery for safeguarding the life & limb of the workmen due to possible leakage of current & short circuit. The floor surface shall be made good & shall be free from dust, grease, foreign material & moisture.The mats shall be as per IS 15652:2006 & shall have the following specifications: -Composition: Rubber (synthetic mats for electrical purpose) Thickness: - 2.5mm Size: - 1M wide. Make:- Safe Volt/Jyoti or equivalent.The rubber mats shall be accepted with manufacturers test certificate. 51 Providing of solar/ electrical lantern chargeable on both solar & electrical supply. Make: Andslite/Philips/Syska/Wipro or equivalent. 52 Providing of bamboo ladders 18 feet long along with 15 feet long Link rods and HT Glove pair. 53 Supply, installation, Testing & commissioning of 1000VA Full Sine wave power inverter (Make: Microtek/Luminous or equivalent) including Providing and Installation of 12V, 180AH Tubular inverter Battery with trolley and cover. (Make: Amaron /Exide or equivalent) with 2-core 6mm2 Cu wiring as per site requirement along with other accessories like SS-Combine (02 No’s), 3pin plugs etc of reputed make for proper fitment and installation of the item. 54 Providing/Fitting of lighting and fan points in 1.5 mm multi strand single core cable (Havells or equivalent make) carried through PVC pipe junction box, bends, clips and fitted with 5-Amp piano type SSK or equivalent switch on Hylum plate (12 nos). Providing/Fitting of heating points in 2.5 mm multi strand single core cable (Havells or equivalent) make fitted with 15-Amp socket switch cabin on Hylum plate.( 04 nos.) Providing / Fitting of 16mm2 Aluminum armoured cable from main panel board to distribution board (20 mtr) Providing /Fitting of 3-pin, 5 Amp plug points complete in all respects. (4 Nos.) Providing /Fitting of Angle holder with 100 watt lamps complete in all respects.( 12 Jobs) Providing & Fitting of 1200mm sweep Orient/Bajaj/Havells/Anchor or equivalent make ceiling fan with 1.5mm2 Cu wiring as per site requirement complete in all respects like hook for holding the fan, tape, fan dimmer switch etc. Preferred Colour should be Dark Brown. Providing /Fitting of 16 ways main distribution board of Havells or equivalent make with 6 Amp MCB-12 nos., 16 Amp-4 nos. for heating points, and 36 AMP MCB (mains) Havells or equivalent make. 55 Providing of tool kit comprising of Flat Spanner 14-27 No (07 Pieces), Ring spanner set 14-27 No (07 pieces), 10” screw Driver, Hammer-1.5 Kg, H/D Plier,24” , The tools shall be of Taparia /Ambika or equivalent make. The Job also Includes Providing of 03 no PVC chairs Prima /Cello or equivalent make, 10 mm thick Thermocool for operators room having size of 12’x14’.
