Bids Are Invited For Custom Bid For Services - Inspection Stability Certificat - TENDER FOR “DISH STATUTORY CERTIFICATION (70 NOS.) AT BPCL MUMBAI” SCOPE OF WORK Dish Statutory Certification as per Maharashtra Factory Rules 1963 of Various Structures at BPCL Mumbai Refinery. 1.1. Inspection / Examination of all the Engineering construction structures and other facilities including foundations which are required to be certified as per rules for issuing Stability Certificate. Various units with their type of Engineering Construction / Structures (indicative only) to be analyzed for stability are given below. Sr. No. DESCRIPTION DISH Approved plan 1 Methyl Tertiary Butyl Ether (MTBE) - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 2 C3/C4 Unit at CCU Plant - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.2018 3 Diesel Hydro Desulphurization (DHDS) Complex and associated utilities and offsite facilities.(Comprising of Sulphur recovery unit, Amine treating unit, sour water stripper, Diesel Hydro Desulphurization, Hydrogen generation unit, DG Set extension at SWPH, MRS-III.) - As per plans approved vide letter no. PLN/331/98/VUM/14228/6 dated 25.06.1998 and PLN/353/09/CPP/2228/6 Dated 16.02.2010 4 Lube Oil Base Stock (LOBS) and associated utilities and offsite facilities.Comprising of Substation for P/H-11 at Rd C61x7 junction near ARU, LOBS Tankfarms and LOBS Pump house) - As per plans approved vide letter no. PLN/470/05/PST/61228/6 dated 28.09.2005 5 Gasoline Splitter and associated Utilities - As per plans approved vide letter no. PLN/353/09/CPP/2228/6 dated 16.02.2010 6 Captive Power Plant (CPP) including its cooling tower, Switch house, Pump House, GT Buildings, Control room building, air compressor, Maint building.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 7 Minas (Waste Water Treatment Plant)- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 8 New High Efficiency Boiler No. 1 - As per plans approved vide letter no. PLN/171/2002/VUM/8228/6 dated 13.05.2002 9 New High Efficiency Boiler No. 2 - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 10 New High Efficiency Boiler No. 3 - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 11 New Ware House Complex (North of Tank 209), Comprising of ground plus one floor building, Cement stores, Chemical house, open yard, Scrap yard. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 and PLN/175/2002/VUM/8262 dated 13.05.2002 CRFQ No. 1000421625 Page 2 of 7 12 Weigh Bridge Cabin (For Lorry Loading) - 2 nos. for gross weigh bridge. Comprising of single storied RCC building. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 13 Office Building at Pump House No. 5, Comprising of ground plus two floors of RCC building - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 and PLN/175/2002/VUM/8262 dated 13.05.2002 14 Air Drier Shed Near Boiler Plant -Comprising of structural steel shed housing air drier vessels and compressors. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 15 Security Cabin Near Road No. 20 - Comprising of single storied RCC building. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 16 Substation South of Existing Main Receiving Station - Comprising of ground plus two floors with cellar rooms, panel rooms, compressor rooms, transformer yard etc. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 17 New North Gate Cabin on Anik Nallah -Comprising of ground plus one floor RCC structure. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 18 Product Rail Gantry (PDF Gantry) -Comprising of structural steel structure facilitating product loading facility for railway wagons. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 19 Control Room (7000 T Bombay- High) - (Pump house 1A and its control room, extension of substation 13)Comprising of single storied RCC building housing control panels, locker room etc. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 and PLN/175/2002/VUM/8262 dated 13.05.2002 20 Maintenance Office at CCU -Comprising of ground plus one floor RCC structure.-As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 21 Motorcycle Shed (Admin Bldg.) -RCC motorcycle shed for parking motorcycles and scooters.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 and PLN/175/2002/VUM/8262/6 Dated 13.05.2002 22 Snack Bar at North Gate Comprising of single storied RCC structure. (QRT Building)- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 23 Centralized Control Room at CCU Comprising of ground floor plus two floors RCC building, housing control panels, electrical panels, office rooms, locker rooms etc. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 24 C3/C4 Control Room (LPG) including extension of transformer station 10. Comprising of single storied RCC structure.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 25 Weigh Bridge Cabin Near North Gate (Tare weigh bridge) Comprising of single storied RCC structure.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 26 Time and Pay Office (East Side of North Gate) Comprising of ground plus one floor.-As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 27 Weigh Bridge Cabin at LPG Comprising of single storied RCC structure.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 CRFQ No. 1000421625 Page 3 of 7 28 CPPL Pump House Comprising of structural steel shed with pumps/ motors/ lifting hoist etc.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 29 Switch House/MESS Room/Control Room for CPPL RCC building comprising of ground plus two floors with panel room, control room etc.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 30 Bitumen Filling Gantry Comprising of structural steel shed with pipelines, platforms and loading arms for filling bitumen.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 31 BBU Pump House (North Side) Comprising of structural steel shed with pumps, motors, lifting arrangement etc.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 32 TDU Order Processing (TOPO) Office Comprising of single storied RCC structure. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 33 New Switch House Over Exist. Switch House no. 5 Near Pump House No. 5, Comprising of ground plus two storied RCC structure with panel rooms in ground and second floor.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 34 Fire Fighting Pump House near LPG - Comprising of structural steel shed housing pumps, motors, control room, panel room and battery room. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 35 Pump House No. 1, 7B, 11A Comprising of structural steel shed housing pumps and motors. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 36 Switch House No. 4, 7,7A, 10 Comprising of single storied RCC structures with electrical panels. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 and PLN/175/2002/VUM/8262 dated 13.05.2002 37 Transformer Station No. 1, 8, 7, 11, 12, 13, 15 Comprising of RCC structures with transformer yards.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 and PLN/175/2002/VUM/8262/6 Dated 03.05.2002 38 Storage Tanks & Spheres (Existing Storage Tanks & Spheres from Drg. NO. 7131 & 1446) Vertical structural tanks supported on earthen pad or RCC ring beam foundations.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 and PLN/175/2002/VUM/8262 dated 13.05.2002 39 Substation HVU (Converted from SW/H No. 4A) at Road 14x11 junction. Consisting of ground plus one floor RCC structure.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 40 BBU Control Room Comprising of RCC structure with single floor.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 41 Steam and Water Analyzer Room at Boiler House Comprising of single storied structural shed with brick wall and AC sheet roof. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 42 Pump House no. 5 including extension by 2 Bays towards North comprising of Structural shed of single storied with roof sheets.- As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 CRFQ No. 1000421625 Page 4 of 7 43 Transformer Station 4 including 2 Nos. Blowers with Shed The existing RCC building of ground plus two floors extended by one floor consists of structural shed with AC sheet roof. - As per plans approved vide letter no. PLN/569/98/VKP/33221/6 dated 15.12.1998 44 R.R. Masonry Boundary Wall of Refinery with Chain Link Fencing, Barbed Wire and Grill Wherever Fixed.- As per plans approved vide letter no. PLN/214/55/24806/A dated 02.06.1955 and PLN/175/2002/VUM/8262 dated 13.05.2002 45 Steel Stacks of Heater 20-F-01 of FCCU and RCC Stack of FCCU Co-Boiler -As per plans approved vide letter no. PLN/671/84/VNK/33314 dated 09.11.1984 46 R.R. Masonry / R.C.C. Retaining Walls for Tank Farms - As per plans approved vide letter no. PLN/689/84/VNK/33262 dated 07.11.1984 and PLN/175/2002/VUM/8262 dated 13.05.2002 47 Steel Stacks of 003-F-01 Charge Heater of CCU, Main Stock of CCU Co- Boiler, By pass Stack of CCU CO Boiler - As per plans approved vide letter no. PLN/348/58/25595/A dated 31.04.1958 48 Steel Stacks of HRSG No. 1, 2, 3 - As per plans approved vide letter no. PLN/569/98/VKP/33221 dated 15.12.1998 49 Steel Stacks High Efficiency Boilers No. 1,2,3 - As per plans approved vide letter no. PLN/666/63/55263/A dated 08.08.1963 50 Steel Stacks (Common) of 60-F-101 & 60-F-102 of ARU and 80-F-320 Heater Stack - As per plans approved vide letter no. PLN/689/84/VNK/33262 dated 07.11.1984 51 Mounded LPG /Propylene Bullets facilities & its pump house, Control room at P/H-5, C3-C4 control room, C3-C4 Substation, - As per plans approved vide letter no PLN/293/2000/MNG/19656/6 Dated 18.10.2000 52 LPG Bottling plant, LPG Filling Shed, LPG Testing building, Compressor Shed, LPG Lorry Loading Gantry, LPG Lorry Weigh Bridge Cabin, worker facilities like canteen/locker room, Foremans office block, Carousel 1, 2, 3 facilities.- As per plans approved vide letter no PLN/173/2002/VUM/8261/6 dated 13.05.2002 53 Transformer Station 6 - As per plans approved vide letter no.PLN/181/99/VKP/5178/6 dated 01.03.1999 54 MMBPL Control room, switch house, & its pump house - As per plans approved vide letter no. PLN/225/98/VKP/33229/6 Dated 15.12.1998 55 New fire station (near admin) - As per plans approved vide letter no. PLN/353/09/CPP/2228/6 Dated 16.02.2010 56 Biogas plant - As per plans approved vide letter no. PLN/171/2002/VUM/8228/6 dated 13.05.2002 57 BBU Plant including all Pump Houses in BBU Plant, Reactor Structure, Switch House, BCU Structure, Control Room and other associated facilities at BBU Plant.- As per plans approved vide letter no. PLN/167/2002/VUM/8259/6 Dated 13.05.2002 58 Pump House 4 - As per plans approved vide letter no PLN/331/98/VUM/14228/6 Dated 25.06.1998 59 White Oil Gantry & Black Oil Gantry - As per plans approved vide letter no PLN/175/2002/VUM/8262 dated 13.05.2002 60 ONGC Metering Station - As per plans approved vide letter no PLN/175/2002/VUM/8262 dated 13.05.2002 CRFQ No. 1000421625 Page 5 of 7 61 Pump House 6 - As per plans approved vide letter no PLN/175/2002/VUM/8262 dated 13.05.2002 62 Slops Pump house & Tanks - As per plans approved vide letter no PLN/175/2002/VUM/8262 dated 13.05.2002 63 Motor Cycle shed in front of Main Canteen and Scooter Parking shed at North Gate - As per plans approved vide letter no PLN/175/2002/VUM/8262 dated 13.05.2002 64 Bitumen filling office building at Road A51*A32 (Civil Shop) - As per plans approved vide letter no PLN/175/2002/VUM/8262 dated 13.05.2002 65 MRS-I, MRS-II, MRS-III Building, Transformer Station 2 -As per plans approved vide letter no PLN/175/2002/VUM/8262 dated 13.05.2002 66 AMS Building at SWPH - As per plans approved vide letter no PLN/175/2002/VUM/8262 dated 13.05.2002 67 Contractor Yard at Road 16 - As per plans approved vide letter no PLN/175/2002/VUM/8262 dated 13.05.2002 68 Stack Monitoring station at ARU & CPP - As per plans approved vide letter no PLN/175/2002/VUM/8262 dated 13.05.2002 69 BVRU Plant and its MCC building - As per plans approved vide letter no PLN/175/2002/VUM/8262 dated 13.05.2002 70 LPG fire vehicle parking shed - As per plans approved vide letter no PLN/175/2002/VUM/8262 dated 13.05.2002 NOTE: All the Units/Areas as mentioned above, consists of Heaters, Heat Exchangers, Coolers, Vessels, Tanks, Heavy / Medium Duty Process Motors, Pumps, Pipe Lines, RCC Structures, Steel Structures for Pump House, Control Rooms, Compressors, Cooling towers etc. 1.2 Detailed scope of work: 1.3.1. Carry out followings tests on Concrete for assessing quality and condition of concrete. These tests are inclusive of spot preparation required for the tests (A) Non-Destructive Test of Concrete as per IS: 13311 (Part 1): 1992: Ultrasonic Pulse Velocity for checking homogeneity of the concrete. (Minimum Nos. of tests to be carried out - 500 Nos.) (B) Non-Destructive Test of Concrete as per IS: 13311 (Part 2): 1992: Rebound Hammer for assessing the likely compressive strength of concrete. (Minimum Nos. of tests to be carried out - 500 Nos.) No separate payment will be made for carrying out these tests. 1.3.2. Carry out visual inspection of all the RCC/Steel structures available under the abovementioned DISH approved plan. CRFQ No. 1000421625 Page 6 of 7 1.3.3. Submit detailed report on health and stability of the engineering construction / structures based on visual Inspection and NDT results along with recommendations. 1.3.4. Prepare and submit two copies of Stability Certificates for the engineering constructions / structures in Form 1A issued by competent person as per the Rule 3A of Maharashtra Factories Rules 1963. 1.3.5. Submit one copy of stability certificates to the Office of Director of Industrial Health and Safety (DISH) for their information and one copy to BPCL along with soft copy for records. 1.3.6. Submit all clarifications, explanations etc. that may be required by Factory Inspector regarding the stability / analysis of engineering constructions / structures. Also, attend to all queries from the department of Industrial Safety & Health during validity of the certificate at no additional cost. 1.3.7. Arrange site visits as required by the Factory Inspectors, including arrangement of transport facilities for their visits and all other facilities the DISH officials may require. 1.3.8. All liasioning activities with the office of DISH and or any other Govt. Department Offices. 2.0 TERMS AND CONDITIONS: 2.1. Necessary documents / drawings of Engineering Construction / Structures, equipments and building to the extent available shall be provided to you by BPCL for conducting your analysis for completion of the work as per scope of work. Except for the above, supply of all materials, equipments, transport, labor, supervision etc. that may be required by you for completion of the work shall be in your scope. 2.2. All the drawing and documents that may be handed over to you during your analysis shall remain the property of BPCL. You shall return all such drawings / documents to BPCL after completion of work. 2.3. Consultants shall make good any damage to our facilities that may be caused by you while conducting test / investigation due to any faulty and / or incompetent handling. 2.4. Consultants shall abide by the safety regulations of the Refinery and existing entry/exit regulations. 2.5. Consultants shall assume all responsibilities for the safety and protection of our men and material while on work. 2.6. Consultants must understand and follow all rules and regulations pertaining to entry in BPCL for your Engineers, Supervisors, and Employees. CRFQ No. 1000421625 Page 7 of 7 2.7. Consultants shall note that all NDT instruments shall be intrinsically safe. 2.8. Consultants shall be required to depute qualified Engineer, supervisor/ supervisors during testing activities at site to look after the job, coordinate with BPCL Engineer, and ensure fulfilment of safety conditions. 2.9. Consultants shall arrange from their side all necessary manpower, tools, and tackles, for carrying out the field activities including preparation of the surface under study by cleaning, removal of rust, paint etc. 2.10. Consultants shall be required to take necessary gate passes from BPCL adhering to BPCL gate pass procedure. 3.0 SCOPE OF SUPPLY 3.1 BY BPCL 3.1.1 Drawings (Subjected to availability) 3.2 BY CONTRACTOR 3.2.1 All equipment, manpower, protective clothing, and safety gears. 3.2.2 Any other item essential to carry out a Structural Stability Audit job, but not explicitly mentioned in BPCLs scope of supply. 4.0. COMPLETION PERIOD: Two Months from the date of award of purchase Order. Total Quantity :
