Tender For Pipeline Erection And Fabrication Works At Cobp 27021165 10 10 10 ERECTION OF CS PIPE 400,000 INM 20 FABRICATION OF CS PIPING 250,358 IND 30 FRP PIPE ERECTION 5,000 INM 40 FABRICATION OF FRP PIPING 2,980 IND 50 ERECTION OF PIPE SS 50,000 INM 60 SS PIPE FABRICATION 40,000 IND 70 ERECTION OF ALLOY STEEL PIPING 9,000 INM 80 FABRICATION OF ALLOY STEEL PIPING 7,000 IND 90 ERECTION OF UPVC PIPING 2,000 INM 100 FABRICATION OF UPVC PIPING 1,436 IND 110 UNDERGROUND CS PIPING WORK 34,000 INM 120 WRAPPING COATING WITH COAL TAR 5,000 M2 130 PAINTING WORK OF PIPE 40,000 M2 140 ERECTION OF PIPE SUPPORT 300 TO 150 POST WELD HEAT TREATMENT IN PIPELINE 10,000 IND 160 NDT OF PIPING 20,000 IND 170 ALL TYPE OF VALVE ERECTION 11,000 IND 180 DISMANTLING OF STRUCTURES 20 TO Email : dibyashree.priyadarshini@edu.amns.in Contact : Name : Dibyashree Priyadarshini Item Details : 1.0 SCOPE This specification covers the technical requirements and essential particulars for the fabrication, erection and testing of piping systems for coke oven plants. It also includes any commissioning assistance that the PURCHASER may require the CONTRACTOR to provide. The CONTRACTOR shall demonstrate that the piping meets the requirements of the specification and applicable codes and standards. 2.0 CODES AND STANDARDS 2.1 All the piping systems shall comply with all the currently applicable statues, regulations, and safety codes in the locality where the systems would be installed. The piping systems shall also conform to the latest editions of the following codes and standards as applicable: (a) ASME Code for Pressure Piping, Code for Process Piping, ASME B31.3. (b) The Indian Boiler Regulations (IBR) (c) All applicable state laws (d) Relevant Indian Standards (e) Relevant British Standards (f) Relevant MSS-SP Standards (g) Pipe Fabrication Institute (PFI) Standards (h) Any other applicable International Standards 3 SCOPE OF ERECTION 3.0 For free issue items, the CONTRACTOR shall collect the free issue items from the PURCHASERs store or any other designated place of storage and take the items to places of fabrication and/or erection. 3.1 The CONTRACTOR shall regularly check all materials supplied by him as well as free issue items issued to him. All items shall be checked by the CONTRACTOR for dimensional consistencies and freedom from damage, and any deviations/defects shall be promptly reported to the PURCHASER for remedial action. 3.2 The CONTRACTOR shall install all the systems identified to be in his scope based on piping plans and sections, isometrics and for, field-run piping, based on relevant P<(>&<)>I Ds, plot plan, equipment layout drawings etc. 3.3 The scope of erection shall include the following: (a) All piping including all fittings, flanges, gaskets, studs/bolts and Page 2 of 6 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000116275 Date 06.07.2024 Submission Date 15.07.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Mr. Animesh Mishra Contact Email ANIMESH.MISHRA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details nuts - of all sizes. (b) All valves and specialties (Special items include strainers, expansion bellows, expansion joints, steam trap, orifice plates, venturi meter, flow meter and other special items installed in pipe network) (c) All in-line instrumentation items (d) Stubs for thermowells and stubs and small-bore piping items for pressure and other instrumentation (h) for pipe supports (i) Supply and installation of small pedestals for pipe supports (major sleepers are by OTHERS) 4 WELDING PROCESSES 4.0 GTAW process shall be used for the following: (a) On butt welds in carbon steels, in pipe sizes 40 mm and smaller in all passes and for steam tracers. On butt welds for the root pass of all pipe sizes 50mm and larger. (b) On butt welds in alloy steels for the root pass in all sizes (c) On butt welds in stainless steels for the root pass in all sizes 4.1 SMAW process shall be used for the following: (e) On butt welds in carbon steel, in pipe sizes 50 mm and larger, for the filler passes (f) On butt welds in low alloy steel for the filler passes in all sizes (C) On butt welds in stainless steel for the filler passes in all sizes 4.2 For carbon steel piping, in sizes 40 mm and smaller, where butt welding is required, the entire butt-welding including root pass may be carried out by SMAW process in place of GTAW process except for steam tracer piping. 5 POSTWELD HEAT TREATMENT Post weld heat treatment shall meet the requirements of para 331 of ASME B31.3 and technology provider guideline for project .For IBR systems, post weld heat treatment shall be as per IBR. 6 EXAMINATION OF WELDS 6.1 Examination refers to the quality control functions performed by the CONTRACTOR during fabrication, erection and testing as per ASME B31.3/IBR. 6.2 As a minimum, the following shall be examined by visual examination: (a) Materials and components to ensure that these are as per the specification without any defects. (b) Joint preparation and cleanliness, Preheating as applicable, Fit-up, joint clearance, and internal alignment prior to joining, appearance of the finished joint (c) 100 % PMI for Stainless steel and alloy steel pipes 7 PIPE SUPPORTS Page 3 of 6 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000116275 Date 06.07.2024 Submission Date 15.07.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Mr. Animesh Mishra Contact Email ANIMESH.MISHRA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details For piping for which layouts are furnished by the PURCHASER, the CONTRACTOR shall install pipe supports in accordance with the details supplied by the PURCHASER. During erection, piping shall be provided with adequate temporary supports until the final supports are installed. Temporary supports shall rest on paving, or in direct or indirect contact with concrete or structural beams. Support installation include primary and secondary supports. 8 PAINTING Work described shall be performed by the CONTRACTOR and all tools, equipment, coatings, solvents, etc., necessary to complete the work shall be furnished by the CONTRACTOR. . Coating MANUFACTURERs latest approved and published instructions for application and system combinations of coatings shall be followed. Superimposed primers and coatings shall be compatible. Proper precautions shall be taken to protect other surfaces from abrasive blasting, coating over spray and spatter. Damage to other surfaces or equipment shall be repaired by the Field Coating CONTRACTOR at his expense. Stainless steel, aluminum and other high-alloy materials shall not be coated unless otherwise specified. Painting shall be done in accordance with H017-MND-BOPC-GEN-U-DBS-002. The work shall generally follow IS:1477 (Part II) or SSPC-PA-1 or EN ISO 12944. Surface Preparation: Surface to cleaned to SA2.5 by copper blasting. Primer application: a) Primer shall be applied within 4 hrs. of surface preparation according to paint scheme. b) Coating application shall not be permitted during fog, mist or rain and when the relative humidity is 85 percent or above. c) Coating application shall not be permitted when the steel surface temperature and/or ambient temperature is below 10°C (50°F). d) Coating application shall not be permitted when the steel surface temperature and/or ambient temperature is above 50°C (120°F). e) Coating application shall not be permitted when the steel surface temperature is less than3°C (5°F) above the dew point. f) Humidity and dew point readings shall be taken with a sling Psychrometric meter and calculated using psychrometric tables. Readings shall be taken prior to coating operations commencing and at least every four hours while coating application is ongoing. g) Coatings shall not be applied before the surface has been inspected and the preparatory work approved. h) All sharp projections shall be ground to min. 2 mm radius and a thick stripe coat shall be applied at sharp edges. i) Fresh water blasting or freshwater mopping shall be carried out on Saltwater spray areas before application of primer to remove the salts deposited on metal surface. j) Mopping can be repeated before application of other coats to remove salts deposited on previous coats if such deposits are suspected. The permissible Chloride content for water used shall be 50 ppm maximum. 9 WRAPPING AND COATING For protection of underground carbon steel pipework, tar based anti-corrosion tape conforming to IS:15337:2003 shall be applied. Wra pping and Coating - 2 Coats of 2 mm thick anti-corrosive wrapping coating (Coal Tar Based anti-corrosive tape) Tape should have minimum 20% overlap. Make approved for the project are Llyods / STP/IWL. Supply and application are in scope of vendor. Page 4 of 6 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000116275 Date 06.07.2024 Submission Date 15.07.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Mr. Animesh Mishra Contact Email ANIMESH.MISHRA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details 10 LEAK TESTING All installed piping systems shall be subject to leak tests to ensure integrity of the erected system. The test medium used and the test pressure shall be in accordance with the project Line Designation Schedule. Suitable precautions shall be taken during pressure tests to eliminate hazards to personnel in case piping under test ruptures. Provision for release of excess pressure due to thermal expansion of the test fluid shall be made. Pressure testing shall be carried out only after the completion of post weld heat treatment and non-destructive testing of welds. Equipment which do not forms a part of the pressure test shall be disconnected or a blank used at the equipment connection. Valves may be used for the purpose after checking with the PURCHASER that the valve closure is suitable for the proposed test pressure. The core pipe in a jacketed piping system shall be tested before the jacket is completed unless the core welds are permanently exposed. Where pneumatic testing is involved particular care shall be taken as the testing involves the hazard of stored energy of compressed air. A pressure relief device shall be provided, by the CONTRACTOR, having a set pressure not higher than the test pressure plus the lesser of 3.5 kg/cm2 or 10% of the test pressure. The test pressure shall be first raised to one-half the final test pressure or 1.75 kg/cm2g whichever is less, at which time a preliminary check shall be made of the system. Thereafter, the pressure shall be gradually increased in steps until the test pressure is reached, holding the pressure at each step long enough to equalize piping strains. The pressure shall then be reduced to design pressure before examining for leakage. After satisfactory completion of the leak test, the system shall be gradually depressurized and the test liquid completely drained. High point vents and low point drains shall be used during the filling and draining operations of hydrotest. The following items shall be removed from the systems to be pressure tested: (a) Relief valves and rupture discs (b) Orifice plates, flow nozzles or other similar restrictions (c) Flanged venturi type flowmeters (d) Flanged control valves (for welded control valves internals shall be removed) (e) Flanged check valves (f) All instruments (g) All items not designed to withstand the test pressure. (In lines with expansion joints, system test pressure shall not exceed expansion joint test pressure). (h) Internals of strainers and filters In lines with untied expansion joints, all anchors, guides, directional anchors and supports shall be installed prior to hydrotest. In lines with tied expansion joints, the tie rods and nuts shall be in Page 5 of 6 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000116275 Date 06.07.2024 Submission Date 15.07.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Mr. Animesh Mishra Contact Email ANIMESH.MISHRA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details proper position prior to hydrotest. Piping open to atmosphere, such as relief valve discharge piping need not be leak tested. Note: Vendor will only get paid once for all valves and special items installation and quote should include cost for work consideration mentioned above. 11 CLEANING AND FLUSHING OF PIPING During fabrication and installation, the CONTRACTOR shall prevent foreign materials such as oil, grease, sand, dirt, scale, loose pa rticles from cutting, grinding, etc., from entering the pipe or pipe component. If foreign materials have entered the pipe or pipe component, they shall be removed immediately before the assembly of the parts by a suitable cleaning method such as wire- brushing, blowing through with air or degreasing using a suitable cleaning agent or solvent. Before cleaning with a solvent, the PURCHASER shall be consulted regarding suitability of the agent especially when alloy or stainless steels are involved. Wire brushes used on stainless steel parts shall be of stainless steel. All air lines and all lines which are hydrotested and pneumatically tested shall be blown with clean dry air to remove water from tested pipe section. Annexure-1 TYPE MOC IM ID REMARKS Above ground CS 400000 240000 Above ground FRP 5000 2980 Above ground SS 50000 40000 Above ground Alloy steel 9000 7000 Above ground UPVC 2000 1436 Under ground CS 34000 10358 Totals 500000 301774 WORK UNIT QTY REMARKS Supply and apply of Wrapping coating SQM 5000 2 coat 2 mm coal tar Painting SQM 40000 240 micrometres Support Installation TONS 300 PWHT ID 10000 NDT (RT/PUAT) ID 20000 Valve and special Items installation ID 11000 Dismantling of structure Tons 20 Page 6 of 6 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000116275 Date 06.07.2024 Submission Date 15.07.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Mr. Animesh Mishra Contact Email ANIMESH.MISHRA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Annexure-2 Responsibility Matrix Description Type Responsibility Remarks Supply of material for piping work Material AMNS AMNS will provide free issue material in lots Unloading of AMNS piping material arriving from supplier Services Vendor Vendor has to arrange its own resources Taking material from client premises within 5 KM of plant and storing in area provided Services Vendor Vendor has to arrange its own resources to take material from AMNS stores Sorting, stacking, security, upkeeping and overall store management of free issue material Services Vendor Vendor has to arrange its own resources Enabling steel required for executing the work Material AMNS Vendor has to arrange its own resources to take material from AMNS stores Tools, tackles, cranes and boom lift required for work Material Vendor Vendor has to arrange its own resources Supplying and application of Coal tar based wrapping coating Material <(>&<)> Service Vendor Vendor has to arrange material and resources Consumables for completing the work (Welding electrode and other consumables, hydrotest consumables as; studs, gaskets and other items) Material vendor Vendor has to arrange its own resources Mobilization of skilled and experienced project team for completing the defined scope within project deadline Services vendor Vendor has to arrange its own resources Mobilization of skilled engineers for creating spool gen/spool fabrication drawings Services vendor Vendor has to arrange its own re sources Mobilization of skilled manpower for spool fabrication in allocated area Services vendor Vendor has to arrange its own resources Mobilization of skilled manpower for erection and hydrotesting of pipeline Services vendor Vendor has to arrange its own resources Item Note :
