Tender For Repairs To Lt Panel, Apfc Panels At Age (I) Cg Noida; 1 Supply, installation, testing and commissioning of factory made, floor mounted outdoor type LT panel board, cubicle type, suitable for 415 Volts, 3 Phase, 4 wire, 50 Hz, AC supply system, and tested at CPRI, having 250 Amps capacity aluminium busbar for phase and 200 Amps aluminium busbar capacity for neutral, colour coded for each phase and neutral, insulated on epoxy type insulators. The bottom of the outer shell contains a detachable plate having provn for entry of cable of adequate size with glands, The panel shall be dust and vermin proof, IP-65 class protection and made of 3.15 mm thick CRCA MS sheet, powder coated finish over one coat of red oxide primer on outside surface and painted inside with two coats of red oxide primer, both side opening type, provision of connecting earth strip from 2 sides, including internal wiring with PVC insulated solid copper conductor cable, IS-694 marked, 1100 volts grade of appropriate size (but not less than 2.5 sqmm) including grouting of panel 45 cm above ground level by providing 90 cm long angle iron frame of size 40x40x6 mm, welded on all the four corners, embedded in PCC 1:2:4 using 20 mm stone aggregate upto 30 cm above ground level complete all as specified and directed including the following accessories:- 2 a) MCCB4 pole 35 KA 320 Amps with thermal magnetic type (Incoming)-01 No. 3 b) MCCB 4 pole25 KA 200A C Curve - 01 Nos 4 c) MCCB 4 pole25 KA 125A C Curve - 01 Nos 5 d) MCCB 4 pole16 KA 63A C Curve - 01 Nos 6 e) MCB 4 pole 10 KA 32Amps C Curve-02 Nos 7 f) Multifunction meter with Modbus RS485 port & class 0.5 accuracy with Suitable CT. - 1 set 8 g) Indicating lamp Red,yellow,green - 01 Set 9 h) Protection MCB 6 Amps Single pole- 03 Nos. 10 j) CT 100/5 A- 03 Nos. 11 k) Danger Notice plate - 01 No 12 Supply, installation, testing and commissioning of factory made, floor mounted outdoor type LT panel board, cubicle type, suitable for 415 Volts, 3 Phase, 4 wire, 50 Hz, AC supply system, and tested at CPRI, having 150 Amps capacity aluminium bus bar for phase and 150 Amps aluminium bus bar capacity for neutral, colour coded for each phase and neutral, insulated on epoxy type insulators. The bottom of the outer shell contains a detachable plate having provn for entry of cable of adequate size with glands, The panel shall be dust and vermin proof, IP-65 class protection and made of 3.15 mm thick CRCA MS sheet, powder coated finish over one coat of red oxide primer on outside surface and painted inside with two coats of red oxide primer, both side opening type, provision of connecting earth strip from 2 sides, including internal wiring with PVC insulated solid copper conductor cable, IS-694 marked, 1100 volts grade of appropriate size (but not less than 2.5 sqmm) including grouting of panel 45 cm above ground level by providing 90 cm long angle iron frame of size 40x40x6 mm, welded on all the four corners, embedded in PCC 1:2:4 using 20 mm stone aggregate upto 30 cm above ground level complete all as specified and directed including the following accessories:- 13 a) MCCB4 pole 25 KA 100 Amps wiyh thermal magnetic type (Incoming)-01 No. 14 b) MCCB 4 pole16 KA 63A C Curve - 02 Nos 15 c) MCB 4 pole 10 KA 16Amps C Curve-02 Nos 16 d) Multifunction meter with Modbus RS485 port & class 0.5 accuracy with Suitable CT. - 1 set 17 e) Indicating lamp Red,yellow,green - 01 Set 18 f) Protection MCB 6 Amps Single pole- 03 Nos. 19 g) CT 100/5 A- 03 Nos. 20 h) One No. danger notice plate 21 S & F in repairs / replacement ofthe following items inLT panel :- 22 MCCB 400 Amps Adjustable type,4 pole,breaking capacity 36 KA at 415 volts , 50 Hz.Make : Schnieder/Legrand/L&T 23 MCCB 250 Amps Adjustable Type,4 pole, breaking capacity 36 KA at 415 volts , 50 Hz Make : Schnieder/Legrand/L&T 24 MCCB 100 Amps Adjustable Type,3 pole, breaking capacity 25KAat 415 volts , 50 HzMake :Schnieder/Legrand/L&T 25 MCCB 200 Amps Adjustable Type,4 pole, breaking capacity 36 KA at 415 volts , 50 HzMake :Schnieder/Legrand/L&T 26 Note for item No 3.01 to 3.04 : All fixing arrangement, cutting welding of existing panel board as per site requirment deemed to be included in quoted rates. 27 MCCB 160 Amps Adjustable type,4 pole, breaking capacity 25KA at 415 volts , 50 HzMake : Schnieder/Legrand/L&T 28 MCB TPN ,415 Volts ,16-32 Amps, C series, 10KA. 29 MCB TPN ,415 Volts ,63 Amps, C Series, 10KA. 30 MCB SPN, 240 Volts,,32Amps C series,10KA. 31 MCB SPN, 240 Volts,40 to 63, Amps C series,10KA. 32 Supplying and laying cable XLPE insulated screened PVC bedded, galvanised steel strip or wire armoured, elect power cable (heavy duty) 1100 volt grade with stranded aluminium conductor including taking down old U/s cable,brick complete all as specified and directed of following size:- Note : Excavation, earth work, sand cushioning, brick and pipe shall be measured and paid separetely under respective item of the schedule. 33 10 sq mm 4 core 34 25 sq mm 4 core 35 35 sq mm 3½ core 36 50 sq mm 3½ core 37 70 sq mm 3½ core 38 95 sq mm 3½ core 39 S&Fvertical distribution board, double door,4 way, VTPNclass IP-54, suitable for fixing of MCBs, isolators etc, confirming as per IEC 61439-3, suitable for flush mounting and surface mounting, with 200 A Copper Busbar, with Neutral bar, Earthbar and Cable ties for cable management, fully shrouded Neutral bars, Prefitted masking sheet including connection of cable with proper size of lugs complete all as specified and as directed including provision of following:-(a) S&FMCCB thermal magnetic electric release, fixed type, 4 pole, 160 Amps, 415 Volts with repeturing capacity 25 KA -01 No.(b) S&F 240V, 10 KA C curve miniature circuit breaker (MCB) of single poles and neutral current carrying capacity 40 AMP, in the MCB DB Complete with connection testing and commissioning -05 Nos.Make of VTPN DB: Legrand Cat No. 5077 51 or equivalent of make Scheneider/ABB/L&T.Make of MCB SPN: Legrand cat No. 4086 18 or equivalent of Scheneider/ABB/L&T.Make of MCCB: L&T cat No. CM90634OONO or equivalent of Scheneider/ABB. 40 S&F in replacement of voltmeter digital type 0-500 volts AC, flush mounting type, 3 phasecomplete all as specified and directed. 41 S&F in replacement ofammeter digital type 0-100 A, flush mounting type, 3 phase complete with suitable CTs of range as required on site complete all as specified and directed. 42 S&F in replacement of LED indicator as per colour scheme (Red/Yellow/Blue/Green) suitable for LT panelcomplete all as specified and directed. 43 S&F in replacement of 3 way rotary selector switch (Voltage between phases with off) including making all electrical connectioncomplete all as specified and directed. 44 M&L for repalcement of heavy duty Plus Square Capacitors 440 volts 50 Hz 3 phasedelta connection of rating 25KVAr, 440 Volt suitable for APFC panel complete all as specifiied and directed. 45 M&L for repalcement of heavy duty Plus Square Capacitors 440 volts 50 Hz 3 phasedelta connectionof rating 20KVAr, 440 Volt suitable for APFC panel complete all as specifiied and directed. 46 M&L for repalcement of heavy duty Plus Square Capacitors 440 volts 50 Hz 3 phasedelta connectionof rating 10 KVAr, 440 Volt suitable for APFC panel complete all as specifiied and directed. 47 M&L for repalcement of heavy duty Plus Square Capacitors 440 volts 50 Hz 3 phasedelta connectionof rating 5 KVAr, 440 Volt suitable for APFC panel complete all as specifiied and directed. 48 M&L for repalcement of heavy duty magnetic capacitor duty contactorof rating 25KVAr, 440 Volt suitable for APFC panel complete all as specifiied and directed. 49 M&L for repalcement of heavy duty magnetic capacitor duty contactorof rating 20KVAr, 440 Volt suitable for APFC panel complete all as specifiied and directed. 50 M&L for repalcement of heavy duty magnetic capacitor duty contactorof rating 10KVAr, 440 Volt suitable for APFC panel complete all as specifiied and directed. 51 M&L for repalcement of heavy duty magnetic capacitor duty contactorof rating 5 KVAr, 440 Volt suitable for APFC panel complete all as specifiied and directed. 52 S&F in repair Multifunction meter with Modbus RS485 port & class 1 accuracy which shows parameters like V, A, F, kW, KVA, kVAr, kWh, kVAh, kVArh, PF, Runhr, Onhr, Interrupts, Phase angle, THD, Neutral current, Max Demand (with RTC) complete all as specified and directed. 53 S&F in replacement new Aluminium tube lugsafter cutting the damaged portion of the cables checking the electrical connections for any loose contacts after crimping of lugs all as directed by Engr-in-Charge for following size of cables :- Note :Cost of lugs, insulation tape and connected T&P shall be included in quoted unit rate. 54 10 Sqmm to 16 Sqmm 55 25 Sqmm to 50 Sqmm 56 70 Sqmm to 95 Sqmm 57 120 Sqmm to 150 Sqmm 58 M&L for disconnecting all incoming and outgoing cables from LT Panels and refreshing all connections by replacement oflugsand reconnecting the cables to the busbars with new GI Nut bolts after wrapping the busbars with PVC tape as per standard colour code checking all thimbles, working of contactors MCCBs, indicators, wiring kit all as directed and reassembling and testing for smooth functioning of Relays timers and electronic parts complete.NOTE: (Cost of lugs, glands, PVC tape and GI nut bolts deemed to be included in the quoted unit rates. 59 M&L for disconnecting all incoming and outgoing cables from APFC Panels and refreshing all connections by replacement oflugs including taking out brunt parts from APFC panels working of contactors MCCBs, indicators, wiring kit, capacitor banks all as directed and reassembling and testing for smooth functioning of Relays timers and electronic parts complete.NOTE: (i) Cost of lugs, glands, PVC tape and GI nut bolts deemed to be included in the quoted unit rates. 60 Supplying and laying synthetic Rubber insulated mats 3 mm thick for voltage upto 33 KV for electrical purpose as per IS 15652-2006, (superseding IS 5424) suitable for electrical shock safety of sizes 2m x 1m. 61 Supplying and laying synthetic Rubber insulated mats 2.5 mm thick for voltage upto 11KV for electrical purpose as per IS 15652-2006, (superseding IS 5424) suitable for electrical shock safety of sizes 2m x 1m. 62 M&L for danger notice plate of 1.6mm thick mild steel sheet, vitreous enamelled white, with letters, figures and conventional skull and bones in signal red colour and fixed with M.S. clamps, bolts and nuts of approved size, for LT, 20x15cm size, , complete all as specified and as directed by the Engineer-in-Charge 63 S&F earth continuity conductor or main earthing lead/stripfixed to wall on batten or recess or chases or buried in ground or drawn in conduit/pipe or fixed to poles or any other indicated situation for loop earthing etc of size 25 x 3mm dia aluminium strip. 64 S&F earth continuity conductor or main earthing lead/stripfixed to wall on batten or recess or chases or buried in ground or drawn in conduit/pipe or fixed to poles or any other indicated situation for loop earthing etc of size 32 x 6mm dia galvanised iron or steel wire 65 M&L forProvision of earthingwith 600x600x6.0mm galvanised steel earth plate electrode buried vertically in ground (earth pit not less than 2.25 metre deep below normal ground level) with top edge of the plate at a depth of not less than 1.5m below ground level, connected to and including G.I. Strip of size 32 X 6 mm by means of bolts,nuts and check nuts and washers of galvanised steel (and 40mm dia GI medium grade pipe for protectionof G.I strip) to the extent of 7.5 metres as earthing lead and connecting to the eqpt, viz transformer, L.T. kiosk, H.T.lightening arrestors etc. including charcoal dust and salt packed all around the earth plate in the earth pit all as per electrical plate No. 3 of SSR Part I (2009) including PCC foundation / chamber in mix 1:2:4 type B1 with M.S. angle iron frame, C.I. Cover with provision of locking arrangement and 20mm dia light grade G.I. Pipe from top edge of the earth plate upto M.S. funnel with wire mesh provided inside the concrete earth pit for watering arrangement, M&L complete including excavation and earthwork in any type of soilstrata and testing complete all as specified and directed. (Note : GI strip and earth protection pipe upto and including 7.5 m length shall deemed to be included in unit rate quoted by contractor) 66 M&L for providing earthingwith 600x600x6.0mm galvanised steel earth plate electrode buried vertically in ground (earth pit not less than 2.25 metre deep below normal ground level) with top edge of the plate at a depth of not less than 1.5m below ground level, connected to and including G.I. Strip of size 25 X 4mm by means of bolts, nuts and check nuts and washers of galvanised steel (and 40mm dia GI medium grade pipe for protectionof G.I strip) to the extent of 7.5 metres as earthing lead and connecting to the eqpt, viz transformer, L.T. kiosk, H.T.lightening arrestors etc. including charcoal dust and salt packed all around the earth plate in the earth pit all as per electrical plate No. 3 of SSR Part I (2009) including PCC foundation / chamber in mix 1:2:4 type B1 with M.S. angle iron frame, C.I. Cover with provision of locking arrangement and 20mm dia light grade G.I. Pipe from top edge of the earth plate upto M.S. funnel with wire mesh provided inside the concrete earth pit for watering arrangement, complete including excavation and earthwork in any type of soilstrata and testing complete all as specified and directed. Note : GI strip and earth protection pipe upto and including 7.5 m length shall deemed to be included quoted rate. 67 Excavation in trenches not exc. 1.5 m in depth and not exc. 1.5 m wide for taking out or laying PVC cable/ GI pipe of any size in soft/loose soil complete all as specified and directed. 68 M&L for sand cushioning in layer not exc. 25 cm thick spreading out, levelling complete all as specified and directed. 69 Supplying and laying old size bricks common burnt clay building bricks Sub class B Designation 75 complete all as specified and directed. 70 Returning, filling in trenches including spreading levelling, watering and well ramming in layers n.exc. 25 cm thick in soft/loose soil complete all as specified and directed. 71 Removing of surplus soil/excavated material to a distance not exc. 50 m away from the starting point and depositing where directed at al level not exc. 1.5 m above thestarting point complete all as specified and directed. 72 Supply and fixingofGalvanised steel tubes, 50 mm bore, light grade for passing electric cable for crossing road, drain or vertical support to wall or protection for cable complete as specified and directed by Engr-in-charge complete. 73 M&L for painting of LT panel by scrapping old rusted paint by means of brush and applying one coat of red oxide primerand two coat of synthatic enamel paint as per exisitng colour all as specified and directed. 74 S&F in replacement of power factor controller 308-90 volts/550 Vac, 230 volts (supply voltage), 50 Hz, 8 step, 3 phase with RS-485 port complete all as specified and directed. Make: Epcos/ L&T/ Siemens 75 Supply and fix in replacement of DIN type HN fuse link following size 76 80 to 100 Amps 77 125 Amp 78 160 Amp 79 S&F in repairs power contactor 3 pole 440 volts 50 Hz 110 KW confirming to IEC 60947-4-1, CE complete all as specified and directed. Make: Schneider cat no. LC1E200 or equalent of make Siemens/L&T. 80 M&L for repalcement of heavy duty cylindrical Capacitors 440 volts 50 Hz 3 phasedelta connectionof rating 25KVAr, 440 Volt suitable for APFC panel complete all as specifiied and directed. 81 M&L for repalcement of heavy duty cylindrical Capacitors 440 volts 50 Hz 3 phasedelta connectionof rating 20KVAr, 440 Volt suitable for APFC panel complete all as specifiied and directed. 82 M&L for repalcement of heavy duty cylindrical Capacitors 440 volts 50 Hz 3 phasedelta connectionof rating 10KVAr, 440 Volt suitable for APFC panel complete all as specifiied and directed. 83 M&L for repalcement of heavy duty cylindrical Capacitors 440 volts 50 Hz 3 phasedelta connectionof rating 5KVAr, 440 Volt suitable for APFC panel complete all as specifiied and directed.
