Tender For Erect.& Alignment Of Apc Section Of Cgal 27020822 10 10 80 Supply of Manpower for stabilization of 200 TAG 30 Fab.& erection of light structure 50 TON 20 Erection,alignment,testing,commissioning 1,150 TON 70 Only Fixing of chemical/Mechanical Hilti 200 NO 10 Erect.& align of Technological structure 1,250 TON 40 Dismantling of Tech structure /Equipment 150 TON 50 Modification in structure & equipment 100 TON 60 Supply & fixing of Chemical Hilti bolts 200 NO Email : SANDEEP.PATIL@AMNS.IN Contact : Name : Sandeep Patil Item Details : Scope of work Scope of work for Erection <(>&<)> Alignment of After Pot Cooling (APC) section of Continuous Galvanizing <(>&<)> Annealing line (CGAL) Brief Summary of the Project – AM/NS, Hazira is in process of installation of 1 MTPA CGAL and for this we need a contractor who is specialized in Continuous galvanizing line <(>&<)> Annealing line for complete erection and alignments jobs which includes erection <(>&<)> alignment of technological structure, equipment of After pot cooling (APC), light Structure fabrication as per the below mentioned scope. The brief description of the equipment’s under the scope will be as mentioned in below table. S. No. Unit Type Approx. Weight in MT OEM 1 CGAL Furnace (230 TPH) Thickness range 0.5 to 2.5 mm Width 900-1850 mm Capacity 1 MTPA Line speed 700 MPM max Technological Structure = 1250 MT Equipment = 1150 MT Total = 2400 MT M/s John Cockerill Page 2 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Total 2400 MT Location of site: Hazira, Surat, Gujarat Scope of the Contractor related to the Erection <(>&<)> alignment of Mechanical equipment : Job Procedure/ ITP/ WPS/ PQR for work to be submit before commencement of work. Unloading, Shifting, Unpacking, and stacking of equipment/structures at the designated place (Storage yard). Maintaining equipment wise location tracking <(>&<)> shifting to site for erection as per requirement. Open package inspection of each package with OEM <(>&<)> AM/NS. Co-ordinate with AM/NS and equipment supplier for the planning of sequential and quality work execution in accordance with the best engineering practice. Fixing of permanent datum marks for future reference. Checking the equipment’s foundation in accordance with the erection drawing, marking of centre lines and levels with reference to the benchmark. Preparing <(>&<)> taking handing over protocols with civil equipment foundations. Fixing of pad plates as per required level. Erection and alignment of Technological structure, Final cool Panels, Final cool casing <(>&<)> its equipment, <(>&<)> pot equipment, Electrical equipment, motors, Blowers, Ducting, etc as per the layout <(>&<)> alignment as per the specifications of OEM. Erection and alignment of technological structures, platforms, gratings, handrails etc. Preparation of the protocol of the final alignment <(>&<)> submit the same to concerned authority of equipment Supplier <(>&<)> AM/NS for their review. Checking of the Final alignment by concerned authority of equipment Supplier <(>&<)> AM/NS. Correction in the alignment if found beyond tolerance limits. Protocol of Final alignment reading to be signed by representatives of erection team, equipment Supplier <(>&<)> AM/NS representatives. Clearance for final grouting of the equipment’s. Assembly of equipment’s at site, Drilling tapping work (if any), Page 3 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details First filling of oil and lubricants. First fill will be provided by AMNS. Fixing of the instruments on the equipment as per the drawing. Assisting in Cold <(>&<)> Hot Commissioning of the line. Attend the work if any during commissioning. All required consumables like - gas cutting cylinders (oxygen <(>&<)> DA), welding rods of all types, Argon cylinder, welding rod for Argon, grinding wheels, Tig welding machine, cutting wheels, wire rope for equipment lifting <(>&<)> shifting, die penetration kit for welding testing, Cold bending machines for pipe bending etc in scope of contractor. All tools, tackles, consumables <(>&<)> instruments required like arc welding machines, argon welding machines, cutting sets, Pug cutting machines, Hydraulic jacks <(>&<)> pumps, Puller, chain pulley blocks, all types <(>&<)> sizes of Spanners etc. All types of measuring equipment like micrometres, Vernier gauge, Piano wires, Total stations, Torque wrenches, Automatic surveyor’s level, Theodolite, Dial Gauge, Feeler gauges, Slip gauges, will be in scope of contractor. All equipment’s required for storage and erection like Farhana, Forklift, Trailers etc. and ensuring adequate number of equipment to perform parallel erection activity throughout the length 24x7. Cranes <(>&<)> Man lifter for erection will be provided by AM/NS. All alignment tools/ instruments should be of highest standard quality and having zero error. Calibration report to be submitted to AM/NS before commencement of work. Calibration certificate must be within one month before start of work. Preparation of proper scaffolding platforms for height works including railings, toe guards. Scaff holding material (Cup Lock type <(>&<)> Planks) and certified scaffolding inspector. Ensuring enough quantity of scaffolding material to execute erection activities through the length of line. All height work approach to be done with Man lifters. Wherever man lifter approach is not available proper scaffolding platform will be required. Safety nets must be installed for fall protection for height works. Safety net must confirm to IS: 11057-1984, max size of net opening 10cm x 10 cm and make should be KARAM or equivalent. Farhana F15/ F23 for internal shifting of equipment’s. (Hydra is not allowed) Cutting of plates for fabrication/trench covers etc to be done using pug cutter only. Misc. requirement related to erection of the equipment’s. For example, Hole drilling, minor slot cutting as per requirement etc. Maximum working height will be 65 metre (refer to CGAL GA) Couple, Decouple and again Couple all the Couplings During Commissioning. Assistance for Balancing work of Blowers as and when required (If Vibration found beyond the Norms during Trial or Commissioning). Page 4 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Erection of technological structure to be done with mobile cranes. Erection of APC <(>&<)> equipment to be done with mobile cranes till availability of EOT crane. Correction required need to be done to equipment base, minor modification in civil foundation, structural as per site condition <(>&<)> requirement of project. All structures/ equipment to be properly cleaned prior to erection and should be free from dust. Resources deployment plan to be submit as per requirement of project. Working hour for contactor’s manpower will 24 x 7 , or as per requirement of site condition. Total no of final cool section casing are 66 nos <(>&<)> welding length in running meter of panels approximately will around 1500 meter. Tentative weight breakup as follows. Total Tonnage (MT) 2400 Structure <(>&<)> Equipment Weight (MT) Tech Structure 1250 Final cool Casing 160 Rolls 180 Ducting 150 No of RC fan (8 nos) 7.5 No of HE ( 8 nos ) 12.4 APC blowers <(>&<)> plenum 80 Pot equipment 295 Page 5 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Scope of work Specific to CGAL project: Erection of After pot cooling tower: APC tower with max height of 65 meters having technological structures, plenum, blowers, ducting, tanks, pot equipment <(>&<)> pot lifting arrangement and Lift for manpower movement etc as per the layout <(>&<)> alignment as per the specifications of OEM. Equipment base padding work will be in scope of contractor, Supply of Masson, Cement , shrinkkomp grouting cement etc as well as tools for padding will be in scope of contractor. Simultaneous and sequential erection of APC structures, casing, platforms, equipment at each level must be done along with scaffolding with all safety requirements of work at height including lifelines, safety nets and proper handrails, staircase and ladders must be provided. Bench mark <(>&<)> level mark to be fix at several locations as mentioned in TS. Centre line for line to locate as well parallel line to centre line also to be locate for entire APC. Scaffolding will be installed internally throughout as work progresses and externally as per requirement between platforms for alignment and welding work. Welding of APC panels as per specifications provided by OEM. Testing of welded joints will as per TS and correction to be done if welding found not proper. Welders deployed by contractor must have valid Welder Qualification Certificate as per WPS <(>&<)> PQR (GTAW <(>&<)> SMAW process) and to be submitted to AM/NS before commencement of work. Final cool panel – Gas tight welding to be done. panel to be full welded as per TS provided by OEM. Tentative quantity of APC panel welding 1500 running meter. Welding test to be by DPT <(>&<)> red oxide paint to be done on welded joint. Supply of paint <(>&<)> painting equipment will be in scope of contractor. Alignment of APC panels , APC rolls as per TS. Pressure testing of APC ,Cold trail <(>&<)> hot trail to be conducted <(>&<)> corrections need to be carry out as per requirement. Alignment of technological structure must confirm as per TS provided by OEM. Page 6 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Alignment of APC structure : - Columns must be set on a tolerance of ± 1.5 mm from Centreline. The plumb of the columns is to be checked at each level, and each level is to be held to a tolerance of ± 5.0 mm overall from the structure foundations. Equipment support beams must be set on a tolerance of ± 3 mm elevation. The elevation is to be checked at each level, and each level is to be held to this tolerance of ± 3 mm overall, and not be accumulative from the elevation below. Walkie talkie arrangement must be provided for erection activity for proper communication at work at height. Foundation bolt must be tightened with torque wrench as per TS <(>&<)> AM/NS can ask any time to check fasteners tightening torque and contractor must fulfill the same. Fabrication <(>&<)> erection of piping associated with APC which includes, Air, Fuel, HNX gas. All APC gaskets must create gas tight seal. All Fiber fax / equivalent gasket must be coated with sterling/ equivalent Varnish <(>&<)> supply of Varnish will be scope of contractor. Varnish must be purchased locally by an erection contractor and installed on site for all field erected equipment as needed. This ap plies to all APC accessories as well as burner and atmosphere exhaust flanges. Proper coordination with refractory and insulation contractor must be done for sequential erection as per TS requirement. Some sections of ducting will be in panel construction forms and not in pre-assembled forms to avoid mismatch, so it will have to be fabricated and welded as per site requirements. All ducting must be cleaned thoroughly before fixing. All ducting ends must be reamed <(>&<)> cleaned (Remove all shaving, slag, dirt and dust before fitting) Assembly of all rolls with bearings, bearing blocks, seals and alignment of all rolls as per TS. Final touch up of paint to technological structure <(>&<)> equipment as required will be scope of contractor. Paint will be provided by AM/NS. Modifications/correction in technological structures as per site requirements. Supply of shims like 0.03mm , 0.05mm, 0.1 mm as per site requirements. Painting of the light Structure:- One coat of red oxide <(>&<)> two coat of paint. Colour code as per the AM/NS standard. Supply of Paint <(>&<)> painting equipment will be in Contractor Scope. Working height: -10 metre to + 62 metre (refer to CGAL GA) Safety harness should contain standard lanyard to carry tools <(>&<)> tackles while working at height. Gas cutting torch <(>&<)> nozzle must be of make : ESAB/Messers All workers will deployed to height work must having height pass certified by AM/NS. Page 7 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Tools <(>&<)> tackles like wire rope sling, web sling must be brand new which is going to deploy at project site for work. Penalty will be levied on Vendor if equipment / Structure material got damaged during handling or erection , amount will be deducted from bill to contractor. Minimum 60 nos of manpower required at site to meet project requirement. This manpower projected requirement is purely tentative, this can increase as per progress of project. During trail <(>&<)> commissioning of CGAL all work related for APC stabilization like Pot equipment change, Roll adjustment, APC equipment adjustment work etc need to be done by contractor. Lighting arrangement inside of APC <(>&<)> inside of Final cool assembly casing will be scope of contractor <(>&<)> must confirm confined space work <(>&<)> AMNS standard Supply of welding rod to weld dis similar metals will be in scope of contractor as per requirement of project. In case dismantling of tech structure for alignment or modification purposes that need to be done by contractor. Project tentative time Schedule – Unit Erection Start time Duration (Max) CGAL June - 2024 6 Months General Points - Contractor shall depute adequate number of skilled, semi-skilled <(>&<)> un-skilled labours under various categories like; Mill wright fitters, Foreman, fitters, riggers, fabricators, certified welders, pipe fitters, instrument tube fitters to execute the job as per the time schedule. Contractor shall depute adequate number of experienced engineers and supervisors to supervise <(>&<)> planning the erection activities. Adequate number of safety supervisors. They have to execute the job in coordination with OEM <(>&<)> AM/NS team. A qualified safety manager to be deployed with complete safety org chart. Page 8 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details A qualified <(>&<)> competent QA/QC engineer to be deploy to meet QA/QC standard of AMNS. Contractor shall arrange all necessary statutory requirements such as PF, ESIC, Insurance, Labour License for workmen <(>&<)> staff. Contractor shall arrange necessary accommodation and local conveyance for workmen <(>&<)> staff. Contractor must follow the safety rules of AM/NS. Opening of the wooden box/steel box of the material in contractor scope. Wooden material / steel box to be cut in 1m x1m size and shifting of the same to scrap yard in contractor scope. Packing list received from material boxes to be submitted to AMNS. Loose items to be kept properly in rack/boxes. Proper housekeeping of the erection area in contractor scope. Contractor shall provide all the personal protective items like boiler suit, FRP helmet, safety shoes, reflective jacket, goggles, hand gloves to all the team members according to the requirement and ensure 100% use of the same. All erection and related work shall be carried out by the Contractor according to the equipment supplier’s drawings/documents. AM/NS will provide the required drawings/ documents of the equipment required for the erection. The Contractor shall return the same after completion of job. Shifting of scrap to the designated scrap yard. All staff, supervisors, workmen should be provided with uniform <(>&<)> boiler suit and uniform must wear while working on site. Information to be Provided in the Technical offer – Technical offer should have the following information’s – Confirmation of all the points mentioned in AM/NS Inquiry. Quality assurance plan. Manpower deployment plan. Equipment deployment plan. List of tools <(>&<)> tackles List of material handling equipment like Farhana, Forklift, Trailers Etc. Reference list for similar kind of jobs in cold rolling complex. Measurement Criteria Weight of the equipment will be as per the Net weight of the equipment mentioned by the OEM Supplier in the Invoice. Page 9 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Temporary fabrication of structure for erection and alignment will not be part of light structure fabrication weight. Fabricated pipeline <(>&<)> ducting (supplied by OEM) will be considered as tonnage of equipment. Annexure No -1 Sr No. Description / Activity UOM Qty 1 Erection <(>&<)> alignment of Technological structure MT 1250 2 Erection, alignment, testing and commissioning of APC equipment with blowers, motors MT 1150 3 Fabrication and erection of light structures MT 150 4 Dismantling of Tech structure /Equipment MT 150 5 Modification in structure <(>&<)> equipment MT 100 6 Supply <(>&<)> fixing of Chemical Hilti bolts Page 10 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Nos 200 7 Only Fixing of chemical/Mechanical Hilti bolts Nos 200 8 Supply of Manpower for stabilization of APC Mandays 200 Primary HSE requirementInitial Documents required to start work: 1.HSE Plan (Approved by your Project Manager) 2. SOP (Standard Operating Procedure) of activities approved by Project Manager / HSE manager. 3.HIRA (Hazard Identification and Risk Assessment) of activities. 4.Tool and tackles- Third party inspection certificates. 5.Dedicated safety manager should depute at site with Organogram of company. 6.Communication contact details with Mobile no. /Email id. 7.List of Vehicle/Equipment/Machines with TPI and other relevant legal documents. 8.List of Available Emergency equipment on site like Fire extinguisher, First aid box, Emergency torch, Megaphone etc. 9. Mandatory PPE’s <(>&<)> Safety materials with their test certificates. 10. Scaffolding team’s (Scaffolders/Scaffold Supervisor/Scaffold Inspector) adequate certification <(>&<)> experience letter(Note-The Scaffolding team will be screened by our team to verify their competency level.) Scaffolding material must be approved <(>&<)> certified by TPI. Some Other focused requirements are as below: - All workers coming at site with adequate and appropriate PPE’s. Daily TBT must be done by site engineer in presence of safety person. Report all Incidents and near miss andconduct Mock drill every month. Page 11 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Take Work permit as per AMNS PTW system and no work allowed without work permit. A permit box must be available at site. All new workers must be gone through safety induction by your safety person and safety induction card must be available with person at site. Proper rest sheds for workers and rain cover shed for electrical equipment. In case of any lifting work, No one allowed under the suspended load. In case of Working at height, Valid Height pass required as per AMNS Norms. Make designated assembly point on site and valid First aid box available on site. Alcohol, tobacco, and smoking is strictly prohibited on site. Use of mobile phone is restricted while entering in plant. All electrical equipment’s must have protected with Proper earthing and ELCB/RCCB. Only one team allowed at same level (parallel activity) to avoid injury from trip, fall of material to anyone. Inform work planning with manpower availability to AMNS Safety team before one day in case of Sunday, Holiday. Area must be barricaded during height work. Make one Separate training/induction area for workers at site. Only 3-Pipe type torches shall be used in Gas Cutting set. Compressed Gas Cylinders must have separate yard for empty/full and as per category with 6m distance from one to another type andalways tied with chain in vertical straight position. Soap solution bottle must be put on compressed cylinder (DA Allowed) trolley, yard, and check before starting the work. Gas Cutting set must be kept in adequate Trolley only. Farana/Trailer operator/driver must wear Reflective jacket, FA Box and Fire Extinguisher always available in good condition. LOTO Kit required in Energy Isolation work. Daily checklist must be filled by Farana/Crane/Heavy equipment by Operator, Site Engineer and AMNS Representative before starting the work. Certified First Aider must be available at site or trained your team member by Competent agency of first aid and share firs aid certificate with AMNS Safety team. Safety motivational program must be done in every month for workers. Height register must be maintained at site during work. During working hours one vehicle must be available at site for emergency case. Page 12 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details All Formats of Training, Safety committee meeting, Mock drill will be of AMNS. Every week and month proper submission of Training records and reports. Every Thursday you must submit Weekly Safety observation sheet and on Wednesday submit good practices/ Safety initiative/Improvement in site. At height, Standardtool lanyard and standard tool bag must be ensured for safe handling <(>&<)> avoid falling of material/tool from height. All rotating parts must be covered by safety guards. Walkie talkie required is mandatory for communication during working at height. Body earthing must be available in porta cabin, welding machines and other electrical equipment. Follow Age of equipment Policy and Colour coding of tools and tackles as per AMNS Standard and guidelines in AMNS Checklist and submit. Don’t store any diesel or fuel in stores at site. Every Hot work site required individual Fire extinguisher and one Fire point (Fire buckets, Fire extinguishers C02, DPC) must be available at site. Make Designated Assembly point with display at site. No Chain allowed for lifting. Only Web sling or Wire rope sling is applicable for Lifting. Submit TBRA before night work started and inform to AMNS safety team. (If plan) Only FRP Helmets allowed at site. Each worker shall be provided with Cover all/Boiler Suit. Identification numbers on each Tools and tackles are compulsory on site. Every 50 manpower needs 1 Safety officer present at site with megaphone. Only Industrial type ladder with flat rungs is allowed in site. Wheel stopper required in each vehicle. Proper earthing pit (As per AMNS Electrical department) with testing details displayed on site. No Smoking board displayed at required location. Availability of Sufficient fire blanket. Hose and cable for Gas cutting work should be of ESAB Brand. Site Layout must be displayed at project site <(>&<)> Electrical Cable laying diagram must be displayed on each DB. Adequate number of Emergency rescue kit should be available at site with trained rescuers. Transportation means for workmen must be bus or any closed Vehicle only. Unsafe transportation is prohibited. Page 13 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Retro reflective strips shall be pasted on each Vehicle/Equipment body. Safety Officer, Electrician and Site engineer must be available at site during working hours in day/night. Safety officer’s final interview will be taken by AMNS HSE representative and Safety officer must have relevant work experience and qualifications. Please find the below mandatory requirements which shall be ensured before proceeding for Height work test: - The minimum age of joining of personnel for working at height is minimum 20 years and maximum 45 years. The minimum qualifications of personnel are that he should be a literate (at least he can read the local or national language). The minimum work experience of the personnel is 2 years. He should be medically fit(The Person should be free from acrophobia, vertigo, and fits. He should be having Normal BP, Sugar <(>&<)> ECG Report)and should possess a valid Medical Fitness certificate for Work at Height Jobs from Care Hospital atARCELORMITTAL NIPPON STEEL INDIA ,Hazira Complex(CNH)before undergoing Safety Induction Training <(>&<)> Competency Assessment for Work at Height. All the Height Workers’ Medical Fitness Certificate along with Reports shall be submitted to us. After successfully completion of Competency assessment, a copy of their Induction Card <(>&<)> Height Pass shall also be submitted without any delay. Note:- The above mentioned guidelines along with other HSE requirements shall be adhered or else adequate action will be taken as per AMNS guideline (Safety Code for Contractors, HSE Contractual Penalty Guideline – AMNSIL/PS/HCPG <(>&<)> Consequence Management – AMNS/SAFE/57/SOP) General points related to Scaffolding :- Prior to start any scaffolding related activity, it is mandatory to submit scaffold materials Quantity and TPI along with Safe Work Method for the same. it will help in smooth monitoring and accountability of scaffold material. AMNS will consider only certified scaffold inspector after verifying his certificate, training, and knowledge. So, deploy a Scaffolding inspector with valid certification and adequate knowledge. Base Plate (100 x 100 x 3 mm) is mandatory for every vertical pipe while making a scaffolding. Sole Plate shall also be used at all unpaved area to support base plate. A Scaffolding platform will only be considered as fully safe after provision of all the minimum mandatory requirements/supports. Provision of Access ladder, Top <(>&<)> Mid Hand railing, Toe Board and Tagging system is mandatory for each <(>&<)> every Scaffolding structure. Appropriate barricades shall be installed to protect people in the vicinity during scaffold erection, use, modification, and dismantling. As far as practicable, barricades shall be provided by keeping a clear Page 14 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details distance of 1.0 meter from scaffold structure. Fall protection when erecting, dismantling, and modifying scaffolds shall be under the direction of a competent person (Scaffold Sup ervisor/Inspector). Scaffolds shall be designed to support at least 4 times of the anticipated weight of Men/material. Scaffold shall be constructed at least 2 planks wide (Minimum) at all the sides. OnlyAnti-skidtype Planks are allowed to be used for Scaffolding structure. During the erection stage of a scaffold, warning notices with the wordingScaffold incomplete, Don Not Useshall be fixed to all the scaffold access points. The status board with the wordingScaffold Complete, Safe for Useshall be displayed when the scaffold is ready to use. Once erected the Scaffolding shall be inspectedEvery weekand recorded. Scaffold after due date of inspections shall not be permitted for use without Re-inspection by the Scaffolding Inspector. Both Erection <(>&<)> Removal of Scaffold shall be done through Permit-To-Work. Person who uses scaffold shall be trained. He shall know the safe work practices to be performed, able to assess the hazards and can take proper protective measures. Any Non-standard or Damaged material shall not be used on the scaffold. Those materials shall immediately declare as scrap. All the material used shall be up to the AMNS standard and shall only be used as per its designed/designated place. Any alteration shall be approved from a competent person before implying it on ground. Toe board shall be fixed at the platform to restrict fall of materials/person. Permit to work at height is mandatory for working on a Scaffolding platform. Also, the person working on the platform shall have valid Height Pass and Full Body Harness with them. Apart from these points all the general safe working method must be followed to ensure Risk free working in Scaffolding platform. Tentative quantity of Scaffolding will be = 2000 cubic meter Contractor supposed to be carry out activity within SOPs <(>&<)> reference documents provided by AM/NS, as per annexure attached below. Details documents will be shared with contractor during detailed technical discussion. Sr. no SOP Document reference no. 1 Page 15 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Safety Signage <(>&<)> Display of safety information AMNS/Project/TS/HSEM/18 2 Night work safety AMNS/Project/TS/HSEM/05 3 Lone work safety AMNS/Project/TS/HSEM/06 4 Working near OH lines AMNS/Project/TS/HSEM/08 5 Waste management AMNS/Project/TS/HSEM/11 6 Unloading of container AMNS/Project/TS/HSEM/12 7 PPEs management AMNS/Project/TS/HSEM/13 8 Plant <(>&<)> Machinery operation AMNS/Project/TS/HSEM/08 9 Handling <(>&<)> storage of compressed gas cylinder AMNS/Project/TS/HSEM/06 10 Working in confined space AMNS/Project/TS/HSEM/14 11 Hot work AMNS/Project/TS/HSEM/10 12 Page 16 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Hydro test AMNS/Project/TS/HSEM/06 13 Work at Height AMNS/Project/TS/HSEM/04 14 Blasting <(>&<)> Painting safety AMNS/Project/TS/HSEM/19 15 Simultaneous operation AMNS/Project/TS/HSEM/17 16 Management of Hazardous substances AMNS/Project/TS/HSEM/15 17 Structural steel fabrication <(>&<)> erection AMNS/Project/TS/HSEM/11 18 Manual material Handling AMNS/Project/TS/HSEM/05 19 Hand tools <(>&<)> portable power tool safety AMNS/Project/TS/HSEM/07 20 Age of Equipment guidelines AMNS/SAFE/71 21 LOTO AMNS/Project/TS/HSEM/20 Exclusions from Contractor’s Scope: - Drawings, QAP approved Document, Delivery Schedule will be provided by AMNS Electrical Power <(>&<)> water. AM/NS will give required power for the execution of job on free of cost basis at one point. Page 17 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Any structural steel, plates required for the execution of the job. Equipment’s Grouting job Refractory <(>&<)> insulation work. Cranes <(>&<)> Man lifter required for equipment erection. Tentative Required Manpower <(>&<)> Resources plan:- Required resources, Tools <(>&<)> Tackles Category Number Farhana (23 Ton – 1 No, 15 Ton 2 nos) 2 Trailer 1 Gas cutter set with trolley 4 Arc welding machines (600 amp) 10 Tig welding machines 5 Single phase welding machine 3 Grinding machines 4 Tool boxes with spanner set 10 Page 18 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details Box spanner set 10 Pug cutting machine 2 Plasma cutting machine 1 Induction heater set 2 Oil Heating set arrangement for bearing 1 Torque wrenches 5 Chain blocks (1 ton <(>&<)> 2 ton) 5 each Chain block (5 ton <(>&<)> 10 ton ) 4 each FF2 grinder 4 Portable drilling machine 2 Radial drilling machine 1 Magnetic drilling machine 2 Thread chaser set 2 Drill Tapping Machine 2 Hydraulic Jacks 10 to 50 Ton 8 Coupling Pullers 3 Grease Guns Page 19 of 20 ArcelorMittal Nippon Steel India Limited AM/NS HAZIRA PLANT 27th KM, Surat-Hazira Road,,HAZIRA,394270,Gujarat,India GSTIN 24AAACE1741P1ZN PAN AAACE1741P CIN U27100GJ1976FLC013787 Request for Quotation Number 6000114834 Date 15.06.2024 Submission Date 23.06.2024 Coll Req No AMNS deals with OEMs directly. We are very well equipped in every way to import / buy our goods directly from OEMs from any part of the world in a professional manner. We also use the vast global networks of our parent companies where necessary. We do not welcome any contact from intermediaries or Indian Agents of vendors. We assure all OEMs that you do not need to engage anyone to manage your transactions with us.Kindly respond to our RFQs and deal with our officials directly without involving any agents or intermediaries. Offers of vendors who insist on involving intermediaries in dealings with us could be disqualified. Contact for this RFQ Ms. Shashimita Gupta Contact Email SHASHIMITA.GUPTA@AMNS.IN MATERIALS / SERVICES Please acknowledge receipt of the RFQ And provide your best quote for below given RFQ details. SR. No PR No. PR Item RFQ Item Services for line Item Quantity UOM Technical Details Other Details 4 Shim cutter 2 Manual oil filling pump 2 Motorised pump for oil filling 2 Hand Blowers 4 Extension board for electrical connection 5 Wire rope sling (1/2, 3/4,1) 6 pair each Web sling (2 ton, 5 ton, 10 ton) 8 pair each D Shackle (WLL 1 ton, 5 ton, 10 ton) 8 pair each Bow shackle (WLL 1 ton, 5 ton, 10 ton) 4 pair each Welding cable (600 amp) of 100 m <(>&<)> earthing cable 100 m of length for each welding machine Electrical power panels, Industrial extension boards with 100 m cables, DB’s, JB’s, single core/ 3 core armoured Cables etc as per requirement. (Note : Manpower <(>&<)> Resources plan is purely indicative and will have to be increased as per front availability and project schedule requirement)
