tender for Job Work Of Dismantling, Fabrication And Erection In Clarification House For Season - 2024-25, Boiling House Functions Cutting out the condensate box from the neck of evaporator/juice heater pans and making and installing the condensate box and giving leak proof trial. Open the external catcher installed on both the quad sets, clean and pant it and re-fit it and as per requirement remove the worn out agil/channel, waffle and install new agil/channel and waffle and do the balding. Removing the corroded ribs of the top/bottom side, top side/water side of the vapor line juice heater/juice heater and fitting mm thick covers on both the top and bottom sides. Removing the quad set leaky tubes and installing new tubes, expanding them and leak proofing them and giving them a trial. Removing the leaky tubes of the semi-conditioner and installing new tubes, expanding them and giving them a trial after making them leak proof. Open and clean the external catcher of the separator installed on the old semi-conditioner, replace the throat channel waffle and divide by baling. Reinstalling the melted condensate bottle of Semicondenser/Juice Heater/Vapor Line Juice Heater/Quad as new and giving satisfactory trial. Repairing the bent top/watt cover of Vapor Line Juice Heater/Juice Heater by balding and fitting the cover to the face and giving a satisfactory trial. Removing the leaky tube of Juice Heater/Vapor Line Juice Heater and inserting new tube in its place and giving leak proof trial by expanding and testing. Cutting out the stuck external catcher on the new old quad, making a new one from 10 mm thick plate, making all the connections and giving a satisfactory trial. Fixing and replacing the bent bed and board of Clarification DV installed in the Boiling House by using old scrap iron. Making a new one by bending the stem of the Central Quad Condensate Water Gully Funnel with a 10 mm thick plate, removing it from the stem and replacing it and fitting the leak pump. To make the top and bottom cover of Sulphite Juice Heater/Clear Juice Heater/Ra Juice Heater/Vapor Line Juice Heater leak proof by applying nut bolt and give satisfactory trial. Making ammonia coil and installing it in quad/juice heater, size 2 inch dia. Making ammonia coil and installing it in quad/juice heater, size 3 inch dia. To straighten and repair the brass tubes of pan/juice heater quad semi-conditioner which are pressed/pinned and to make them fit in the calandria. Cutting the vapor pipe installed in vapor line juice heaters and blind balding it by placing a plate for hydraulic testing and after hydraulics, removing the plate and re-balding the vapor pipe and giving a satisfactory trial. To replace the tubes of the new semi-condenser, remove the top cover umbrella and ammonia header of the semi-condenser and after replacing the tubes, fit them in place and give a leak pump trial. Removing the right angle valve of size 800 mm and installing another right angle valve in its place and for this purpose, by making necessary improvements in the vapor pipe and flange, fitting the new valve as is and giving a leak proof satisfactory trial. Right Agile Valve size 800 mm whose base has melted, remove it and replace it with a new base made of 10 mm plate to give satisfactory leak proof trial. 700 to 800 mm diameter sluice valve installed in the vapor line should be removed by cutting it from the vapor pipeline and at the designated scene in the scrap yard. The body cell of the vapor separator of the new semi-conditioner (2600 m square heating surface) which is leaking at many places and stenching of its ducting and giving leak proof trial in a satisfactory manner. Cutting out the melted and weak base column and love of juice heaters of Quad Bari and aligning them by installing channels and beams in their place. Making new staging as per the new 300 m2 juice heater and strengthening/replacing the weak columns/beams and installing a new juice heater, inserting a new vapor line from the vapor pipe, installing a new valve and making connections to the juice heater as per instructions, all connections such as juice inlet. , Making all the connections including juice outlet, steam inlet, ammonia pipe line, juice drain line, doing all the above tasks to give a satisfactory trial of the juice heater. Removing the top cover from the quad body by cutting it and making a new top cover by installing manhole and nipple etc. and giving a satisfactory trial. Dismantling, cleaning and re-fitting the condensate bottle of quad body by welding. Cut off the vapor ejector of the Semi-Kestner and make a new one from 10/12 mm thick plate. Replacement of molten vapor of maceration receiving tank with 10mm plate and straining of sides. Cutting out the body of Vapor Line Juice Heater, neck part of the cell, taking it out and making a new one by folding it from 12 mm plate and giving it a satisfactory leak proof trial. cutting vapor pipe and dismantling Dismantling, cleaning and re-fitting the condensate bottle of quad body by welding. Cutting out the vapor ejector of the Semi-Kestner and installing a new one from 10/12 mm thick plate. Replacement of seized columns of mud conveyor belt. Strengthening of necked columns of mud conveyor belt. Functions of Clarification House. Removal of weak 8 inch and 10 inch diameter MS case on sulfur furnace and making and installing new case. Removing the throat mud over flow box in vacuum filters (new and old), making a new box and installing it. Refit the mud boot cone around the clarifier and give it a trial. The corroded mud tuft of the vacuum filters must be cut off and replaced with a new tuft made from 8/10 mm thick plate and fitted with a leak proof trial. Cutting and removing the stuck catcher of juice/syrup/sulphite juice pumps and making a new catcher from 8/10 mm thick plate and installing it and making all the related connections and giving satisfactory trial. Removing the worn out condensers on vacuum filters and making and installing a new condenser and making all the connections and giving trials. Cut off the mud shoot stuck in the mud conveyor belt and make a new shoot and install it and give a satisfactory trial. Removing and removing the mud mixture body from old/new vacuum filters and installing a new one and giving it a trial. Dismantling old/new vacuum filters including necks and damaged skull shafts of mixers and refitting new ones and giving satisfactory trials. Cutting the corroded cooling pipes of the sulfur furnace, making new and new cooling pipe and installing it, making and installing the related case, header, nipple and flange and also making and installing one inch water coil and giving satisfactory trial. Cutting out the melted juice coil inside the old clarifier and making it from a new MS pipe and installing it and giving it a trial. Remodeling and trialling the melted melter coil of the Continuous Sulfur Furnace. Reinstalling and trialling the juice filtration tank of the clarifier and making all related connections. Removing the old sublimation pipe of Sulfur Mathi and making a new pipe, installing it and giving it a trial. Dismantling and removing the old and weak sulfur furnace and replacing it with new sulfur furnace 200 kg/charge and making related connections. (Absolutely) Removing the corroded square of the old sulfur furnace and installing a new square made of 8/10 mm thick plate in its place. Removing the melted coils from the melter of the sulfur furnace and putting them in the scrap yard, making new coils of 3 size, fitting them and weighing 300 pounds, doing hydraulic testing and giving satisfactory trials. Cutting and removing the sump tank from the neck of new and old clarifiers and installing a new sump tank in its place from 6 mm plate and making all the related connections and doing satisfactory drainage. Giving trial successfully. Cutting out the melted filter juice bottle installed on the vacuum filters and making a new bottle from 10/12 mm thick plate in its place and giving it a trial by making all the related connections. Cutting out the chimney in the chambers of clarifiers and installing a new chimney. Removing the innermost catcher bottle installed on the vacuum filters and installing a new one and installing a new valve and giving a satisfactory trial. Cutting out the throated valve of the telescopic valve installed in the juice over fruit box of clarifiers and installing a new one and giving satisfactory trial. Dismantling the agitator installed in vacuum filters and installing a new one and giving a satisfactory trial. Cut the mud deflector disc plate from the neck of clarifiers and make a new one from 8 mm thick plate. Making improvements to the scrapers installed in vacuum filters as per requirement and giving satisfactory trials. Continuous Sulfur Furnace Lane: Cutting out the narrowed portion of the outer cooling jacket, bending the new/old plate, welding it and giving satisfactory trials. Cut out the burnt sulfur burner and remove it and install the sulfur burner with a new plate and give a satisfactory trial. Removing the melted bottom cone of the condensers installed in the vacuum filter and installing a new one and giving a satisfactory trial. Cutting the sore part of the juice sulfiter and separating it and welding it with a 12/16 mm thick plate and giving it a trial. The beams and channels used for spraying juice heaters of 120/170/300 m heating surface which were pressed down due to hammering in the last year due to which the juice heater had become crooked, straightening and installation of the said juice heater and juice Level the heater and weld it and give a satisfactory trial. The Bagasilo cyclone installed on the vacuum filter should be made new by 3 mm thick plate and fitted with the relevant connections as per the instructions and the old cyclone should be cut and removed and put in the scamp and given a satisfactory trial. Removing the throat scrubber box of film type sulfur furnace and making a new scrubber from 10 mm plate, installing it satisfactorily along with related connections and giving leak proof trial. Dismantling old and new door mud scrapers which have melted, making new ones and giving satisfactory trials. Making a cone and patching and repairing the neck part of the cyclone installed on the old/new vacuum filter (up to 1/2 m depth) and giving satisfactory trial. Rebuilding the melt tank of film type sulfur furnace with connections made of 10/12 mm SS plate and giving satisfactory leak proof trial. Take out the old/new vacuum filter by cutting the neck part of the mud trough and install a new one made from 8 mm plate. Make a new one from 10 mm plate and install the gully top of the juice sulfite collection tank as per the instructions and make the relevant connections and give a satisfactory trial. Making the gully top of Door 4000 thousand HL flash tank as per the instructions and making the relevant connections and giving it a satisfactory leak proof trial. Clear juice filtration system should be made from MM SS plate as per the instructions and its leak proof and satisfactory drainage should be done along with the related connections and bed. Making the bottom of door 4000 HL capacity which has melted by making a new one from 10 mm plate and making the related connections and giving a satisfactory leak proof trial. Cutting out the lime tank and installing a new tank from 10 mm plate in its place. Removing the neck part of the cell of 2000/4000 door and making a new cell and installing it, making all the related connections and giving a satisfactory trial. The water plate of 2000/4000 door which has melted, make a new one from 03 mm plate and make the relevant connections and give a satisfactory trial. 2000/4000 HL Removing the doors roof plate which has melted and replacing it with a new old plate and giving a satisfactory trial. 2000 heli Removing the flocculating chamber from the clarifier, making a new flocculating chamber and making all the related connections, and giving a satisfactory trial. 4000 heli Cut out the flocculating chamber from the neck of the clarifier and install a new flocculating chamber and make all the related connections and give a satisfactory trial. Removing the sore and weak juice coil from the Juice Clary Fire and replacing it with a new coil. Remove the old juice sulfiter installed in the factory and install the newly arrived juice sulfiter in its place. Make all the related connections and give a satisfactory trial. 4000 heli The cell of the vapor compartment of the clarifier has melted, cut it, repair it and fix it on the cell with a new plate as per the instructions, make all the related connections like main hole, juice coil and give a satisfactory leak proof trial. Cutting and removing the gali wadi and umbrella gutter of the juice sulphiter installed in the mill and making and installing the umbrella and gutter from new/old plate and giving satisfactory trial. Removing the vapor line juice heater installed in the mill and installing the juice heater at the same place or the juice heater given by the mill and making the relevant connections and providing satisfactory performance. Cutting the melted mud tray of 2000/4000 HL door compartment, making it from Stana and 8 mm thick plate, installing it and giving satisfactory trial. Cut the broken vapor cone of the juice sulphiter installed in the mill and fit it with a new plate of 12/10 mm thick and make all the connections and give it a trial. Replacement of seized columns of mud conveyor belt. Strengthening of necked columns of mud conveyor belt. Cutting and removing the overflow box of mud/clear juice of clarification and making a new plate, installing and giving trial. Cutting out the recovery tower of juice sulfiter and installing a new one from 10 mm plate. Cutting out the corroded tray of the vacuum filter and installing a new one from 5/6 mm thick plate. Functions of E.T.P. Cutting out the aerator drum at ETP plant and making a new drum from new/old plate and installing it and giving satisfactory trial. To fit two new centrifugal pumps at the ETP plant, removing the old pump, making a band according to the new pump, fitting the pump along with the motor and doing all the headers and connections, alignment work and giving a satisfactory trial. At the ETP station, cutting out the broken parts of the drum and stirrer inside the primary and secondary clarifiers and installing new ones using old/new plates and pipe nails and giving satisfactory trials. Cutting out the throat aerator fan at the ETP station and installing a new one from the old plate and pipe and giving a satisfactory trial.
