Tender For Fabrication And Erection (Major & General Jobs); 1 Replacement of worn out M.S. vertical supporting channels & side plate of final molasses storage tank with M.S Plate and channels. 2 Replacement of worn outRoofof final molasses storage tank with M.S Plate 4/5/6mm and Supporting Channel /Angle. 3 Dismantling ,fabrication & Erection of top MS plate of Pan Shell 4 Dismantling ,fabrication and erection of outer body shell of pan from MS plate 10mm/12mm 5 Strengthening of pan’s shell with angle and channels in round shape with MS angle 75x75mm and Dia 4.34 mtr. (3 rounds) 6 Strengthening of Evaporator shell with angle and channels in round shape with MS angle 75x75mm and Dia 2.80 mtr. (3 rounds) 7 Dismantling ,fabrication & Erection of Top cone below save –alof Evaporator 8 Dismantling, Fabrication, Erection of Complete Save all (existing design) of evaporators including top plate, inner and outer shell. 9 Dismantling, Fabrication, Erection of umbrella of save al Evaporators body as per existing design including all supporting. 10 Dismantling, Fabrication and erection ofQuad condensate tank/ Syrup Bottle including all connection. Approx. Size Dia509mmxlength 1800mm 11 Dismantling, Fabrication, Erection of Stirrer(Fan) of Aeration Tankat ETP as per existing Design including complete commissioning and trial 12 Dismantling, Fabrication, Erection of Hot water Weighing tank of water weighing scale. Dia 1.6 mtr x 1.5 height X cone 1 mtr length .The Erection work for this job will also include all connections which are dismantled during dismantling. 13 Dismantling, Fabrication, Erection of Mix juice Weighing tank of Juice weighing scale. Dia 2 mtr x 1.5 height X cone 1 mtr length .The Erection work for this job will also include all connections which are dismantled during dismantling. 14 Dismantling, fabrication & Erection of Juice feed boxes of juice heater double beat valve. The Erection work for this job will also include all connections which are dismantled during dismantling. 15 Dismantling, fabrication & Erection of absorption tower of Juice Sulphiter. The Erection work for this job will also include all connections which are dismantled during dismantling 16 Dismantling, Fabrication & Erection of worn out Stainer of Mix juice tank/ Sulphited Juice tank / Syrup Tank. 17 Dismantling, fabrication and Erection of the sulphur furnace with existing design (By 16 mm & 12mm MS plate) This work include dismantling and Erection of all connections, man hole, flanges etc of sulphur Furnace. 18 Dismantling, fabrication and Erection of Melter of Sulphur furnace as per Existing design. This work include dismantling and Erection of all connections, man hole, flanges etc. 19 Dismantling, fabrication and Erection of Scrubber of Sulphur furnace as per Existing design. This work include dismantling and Erection of all connections, man hole, flanges etc . 20 Dismantling, Fabrication & Erection of Dorr coils(Nipple/Flange/ reducer rates as per general fabrication, Erection Rates ) 21 Dismantling , Fabrication & erection of bottom of 2ndcompartment of dorr clarifier 22 Dismantling ,fabrication & erection of the outer shell of dorr clarifier 23 Dismantling , Fabrication & erection of top of top compartment. 24 Dismantling ,fabrication & erection of shell of foam chamber. 25 Dismantling, fabrication and Erection of Mud tank below RVF including all connections. 26 Dismantling, fabrication and Erection of worn out Heavy / Light Vacuum tank of RVF including all connections. 27 Fabrication & Erection of common juice heater pit tank with top cover and condensate pipe line along with partition plate for sealing in tank, fabrication, erection of bed for motor, fitting of pump, motor with suction and delivery lines inlcudling all connections 28 Fabrication & erection of coil of juice heater size 2” along with required connections from the juice heatershell 29 Dismantling ,fabrication & Erection Outer body shell of juice heater 30 Fabrication & Erection of commonvapourdistribution header after external catchersemi- kestner along with all necessary connections as per drawing 31 Fabrication & Erection of filter Juice Sealing Bottle of receiving pit for vacuum filter. The Erection work for this job will also include all connections which are dismantled during dismantling. 32 Dismantling fabrication and Erection of filtrate juice receiving pit tanks for vacuum filter. 33 Dismantling fabrication and Erection of filtrate juice receiving pit tanks for vacuum filter. 34 Dismantling, Fabrication & Erection of Bagacillo Cyclone. 35 Dismantling, Fabrication & Erection of Bagacillo Chute. 36 Dismantling, Fabrication & Erection of Bottom trough of Mud Mixer for RVF. 37 Dismantling, Fabrication & Erection of screw conveyor of Mud Mixer. 38 Dismantling, fabrication and Erection of MS vapour pipe of different sizes.Dia- 1050mm 39 Dia - 900mm 40 Dia - 720mm 41 Dia – 670mm 42 Dia – 520mm 43 Dia – 420mm 44 Dismantling, Fabrication & Erection Vapour/Exhaust pipe bend Dia900mm 45 Dia - 1050mm 46 Dia - 720mm 47 Dia – 620mm 48 Dia – 520mm 49 Dia – 420mm 50 Dismantling, fabrication and Erection of distance piece of MS vapour pipe length up to 1.5 mtr.Dia- 1050mm 51 Dia - 900mm , 52 Dia - 720mm 53 Dia – 620mm 54 Dia – 520mm 55 Dia – 420mm 56 Dismantling of MS/CI condenser cone of Pans 57 Fabrication of MS condenser cone ofPans 58 Erection of MS/CI condenser cone of Pans 59 Dismantling, Fabrication, Erection of umbrellas of pan save all as per existing design including all supporting. 60 Replacement of worn out portion of bottom, side plate & supporting angle/channel of syrup and molasses tank at Pan station . 61 Replacement of M.S bottomGutter of Crystallizer station and other factory units. 62 Replacement of worn out portion ofpan saucer. 63 Dismantling, fabrication and Erection of downtake of Pan from 10/12mm plate. 64 Replacement of Feed box of Pans including all connections. 65 Dismantling, fabrication and ErectionbottomDistributor of pans. 66 Dismantling, Fabrication & Erection of Worn out portion of molasses conditioner. This work includes dismantling and Erection of all connection pipes and their drive unit. 67 Dismantling, fabrication and Erection of worn out bottom portion of crystallizer 68 Dismantling, Fabrication and Erection of worn out portion of C-Vacuum Crystallizer. 69 Replacement of crystallizer arms along with supports from 75x75mm M.S angle.(1)Dismantling. 70 (2) Fabrication. 71 (3) Erection. 72 Dismantling, fabrication & Erection of cooling coils3” of Crystallizer including all connections. 73 Dismantling and Erection of MS branch pipes of spray pond. This work includes all connections of clusters. 74 Dismantling of CI/MS main pipeline spray pond 75 Dismantling fabrication & Erection of suction pipes of injection pumps with stainer. 76 Dismantling fabrication & Erection of suction pipes of Spray pumps with stainer. 77 Dismantling, Fabrication Erection of worn out Bottom half portion of A / B magma mixture including allconnections. 78 Dismantling, Fabrication and Erection of worn out Bottom half portion of A pug mill including all connections. 79 Dismantling, Fabrication and Erection of worn out A-Magma Mixture complete including all connections. 80 Dismantling, Fabrication and Erection of Sugar Melter Pump stainer Including all connections 81 Fabrication and Erection of Bed for pump and motor of Magma mixture along with suction and delivery pipe line connections, alignment of motor with pump etc. 82 Dismantling, fabrication and Erection of bottom discharge chute of continuous centrifugal machine 83 Dismantling, Fabrication and Erection of ammonia coils of pans from MS pipeDia 3”including all connection 84 Dismantling and Erection of Complete Calendria with Tube plate (Top and Bottom) of Pan No. 1st& 3rd including all connections ,dismantling & erection ofdistributor and ammoniapipe line 85 Fabrication and erection of Beds for Pump and Motor etc. 86 Dismantling and Erection of Crystallizer shaft including arms and all connections, Fittings. 87 Dismantling, Fabrication and Erection Cane cutter hoods from8-10mm thick plate with MS Angles etc. 88 Dismantling and Erection of Expansion joint of power turbine exhaust line. 89 Replacement of side plates of cane carrier chain/ RBC and trough of RBC / Bagasse elevator/ Cross RBC. 90 Replacement of channel and I-Beam of RBC/ Cane Carrier/ Bagasse Elevator/ Cross RBC Runner 91 Dismantling, fabrication erection of juice tray of mill No. 3 from SSplate 92 Dismantling, fabrication erection of juice tray of mill No. 3 from MS plate 93 Fabrication of screw conveyor of Mill House 94 Dismantling, Fabrication , Erection ofscrewconveyortrough ofMill house 95 Fabrication and erection of screw conveyor 96 Fabrication and erection of screw conveyor (APCD ) plant including motor and gear fitting 97 Replacement of Bush of crystallizer ‘s central shaftat drive end 98 Replacement of Bush of crystallizer ‘s central shaftatNon - drive end 99 Dismantling, fabrication erection of ash hopper of boiler (pyjamas) cone with chute bottom portion( cone tapper portion size 15” approximate) 100 Repair of rotary bagasse feeders of boilers1)Body 101 2) Rotor 102 Replacement of side plate 3mm/old ms plate of boiler (with MS plate & supporting angle/ flat) 103 Dismantling, fabrication & erection of worn out ducting of boiler & APCD including angle, channel, Flats& flanges 104 Distmantling fabrication and erection of top cone of scruuber of APCD plant 105 Dismantling, Fabrication & Erection damper of boiler ducting 106 Dismantling fabrication & erection of Expansion jointof boiler ducting (3.360 mtr x 1.260 mtr) 107 Replacement of MS gutter of APCD plant from wet scrubber to Ash Pits 108 Dismantling fabrication & erection of Damper of rotary Bagasse Feeder 109 Dismantling, fabrication & erection of worn out portion of ID and APCD fan casing 110 Replacement of sieve plates of APCD scrubber. This job also includes 10/12mm holes (324 holes per square ft.) drillingin plates 111 Baffle plates (MS flat 65 x 6mm) of demister in Wet Scrubber 112 Repair/ replacement of wornout portion of wet scrubber of Boiler No. 1 & 2 113 Replacement of G.I Sheet Gutter of factory building 114 Replacement of worn-out of M.S./ACC Runner of inter carrier, elevator, RBC , cross carrier & cane carrier chains 115 Fabrication and Erection of discharge bagasse chute between last mill and bagasse elevator 116 Part(B)General JobJuice heater/V.L.J.H. SS tubes 1) Dismantling 117 2) Fitting 118 3) Expansion 119 Semi kestner SS tubes 1) Dismantling 120 2) Fitting 121 3) Expansion 122 Quad bodies SS tubesQuad 1st to 4th 1) Dismantling 123 2) Fitting 124 3) Expansion 125 Pans SS/Brass tubesPan1st to 5th 1) Dismantling 126 2) Fittings 127 3) Expansion 128 Welding joints of water, juice, vapour and exhaust pipe lines of all sizes 129 MS Pipe line 1/2 to 12” dia1) Dismantling 130 2) Erection 131 SS Pipe line 1/2 to 12” dia1) Dismantling 132 2) Erection 133 CI Pipe line 1/2 to 12” dia1) Dismantling 134 2)Erection 135 CI Pipe line above 12” dia1)Dismantling 136 2)Erection 137 MS Pipe line above 12” dia from MS plate (other than vapour pipe of pan and quad)1)Dismantling 138 2)Fabrication 139 3)Erection 140 MS Bend upto 12” dia1)Dismantling 141 2)Fabrication 142 3)Erection 143 MS Bend above 12” dia from MS plate (other than V.P. pans & quad) 1)Dismantling 144 2)Fabrication 145 3)Erection 146 CI Bends sizes 1” to 12”1)Dismantling 147 2) Erection 148 Dismantling, Fabrication& Erection of M.S(all sizes)1) Tee, 149 2) Nipples, 150 3) Crosses 151 4) Reducers 152 5) Elbow 153 Dismantling, Fabrication& Erection of S.S(all sizes)1) Tee, 154 2) Nipples, 155 3) Crosses 156 4) Reducers 157 5) Flange 158 6) Elbow 159 7) Bend 160 Replacement of worn out MS Cone(all sizes) 161 MS Flanges(all sizes)1)Dismantling 162 2)Fabrication 163 3)Erection 164 Dismantling , fabrication and erection of Man Holes(all sizes) 165 1) Dismantling of platform. 166 2) Fabrication & Erection of platform 167 M.S. Tankhaving round & rectangular bottoms1)Dismantling 168 2)Fabrication 169 3)Erection 170 M.S. Tankhaving conical bottoms1)Dismantling 171 2)Fabrication 172 3)Erection 173 M.S Structure Trusses, Perlins, Columns & Beams (Factory Building)1)Dismantling 174 2)Fabrication 175 3)Erection 176 Strengthening/ replacement of L-bracket/support between column and beam of factory building structure 177 Platform railing from old pipe & angle 1) Dismantling 178 2) Erection 179 Electric panel ,DB and other machinery shed GI/ACC/MS sheet1)Dismantling 180 2) Fabrication 181 3) Erection 182 Patch work of any part of any equipment with 3mm to 10mm thick plate max. upto 1 sq meter 183 Dismantling of sluice valve/ angle valve/ N.R.V. 184 Erection of sluice valve/ angle valve/ N.R.V. ,Butterfly Valve 185 Replacement of Rail line of caneun-loaderwith 50mm square bar 186 Dismantling, Erection of complete calenderia including tube plates and all necessary connection of 4th body 187 Dismantling, Erection and Fabrication of So2 furnance cooling jacket. 188 Dimantling & fitting of syrup line from syrup sulphiter to pan station 189 Dismantling & fitting of Dorr clarifiers juice coils 190 Replacement of RVF agitator 191 Dismantling of pans old discharge valve and fitting of new butterfly valve 192 Separation of existing pug mill with shaft with each drive into two parts (fore worker & after worker) 193 Replacement of oil trough of crystallizer 194 Replacement of crystallizer massecuite gate 195 Dismantling of existing gear of crystallizer shaft drive & fitting of new planetary gear 196 Replacement of crystallizer shaft drive gear with new one
