Tender For Provision Of Central Ac(Package) Along With Allied Works In Aircraft Simulator Bldg Intech Areaat Airforce Station Kalaikundaunder Ge (P) (Af)Kalaikunda; 1 Design,Supply, , Installation, Testing and Commissioning of modular type VRV/ VRF air cooled Outdoor units(02 Working + 01 Standby) suitable for cooling only, having OEM makecomplete all hermetically sealed inverter type Scroll Compressor(s), minimum two compressors ofminimum 18 HP modules or as per OEMs design /recommendationwith and including multiple ODC connectiong kit (For FTL Hall) , microprocessor based Controller, top discharge type condensing unit(s), with and inlcuding R 410 A Refrigerant, vibration isolators, with andincluding OEM recommmendationfoundation and connected acessories complete . The unit shall deliver the rated capacity at AHRI Conditions as per OEM designand work evenup to miniumum 49°C ambient temperature without tripping. The unit shall be suitable to work on 400V +/- 10%, 3 Phase, 50Hz AC power supply. The unit shall be filled with first charge of the refrigerant and ready for use including all electric connections with and including all connected accessories and civil work if any as per OEM recommmendation through Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 2 Design,Supply, , Installation, Testing and Commissioningof modular type VRV/ VRF air cooled Outdoor units(02 Working + 01 Standby) suitable for cooling only, having OEM makecomplete all hermetically sealed inverter type Scroll Compressor(s), minimum two compressors ofminimum 16 HP modules or as per OEMs design /recommendationwith and including multiple ODC connectiong kit (For CPT Hall) , microprocessor based Controller, top discharge type condensing unit(s), with and inlcuding R 410 A Refrigerant, vibration isolators, with andincluding OEM recommmendationfoundation and connected acessories complete . The unit shall deliver the rated capacity at AHRI Conditions as per OEM designand work evenup to miniumum 49°C ambient temperature without tripping. The unit shall be suitable to work on 400V +/- 10%, 3 Phase, 50Hz AC power supply. The unit shall be filled with first charge of the refrigerant and ready for use including all electric connections with and including all connected acessories and civil work if any as per OEM recommmendation through Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 3 Design,Supply, , Installation, Testing and Commissioningof following capacity Floor Mounted Outdoor type Double Skinned DX AHUs ofminimum 15000 CFM, minimum 30 TR minimum capacity 25-30 mm ESP(For FTD hall) having thermal break profile, Outer Skin with minimum 0.6mm thick Pre-coated GI, Inner Skin with minimum 0.6mm thick Plain GI, Insulation with minimum43mm thick (Thermal Beark Profile) minimum PUF of density 40kg/ Cu. Mtr. Fan Section with 1No. Krugar/Nikotra make or OEM recommendationsforward curve fan required capacity of TEFC Sq. Cage Induction Motor (IE-2). Coil Section with minimum 6/4 Row deep DX Cooling Coil. Minimum Filter Section with one set of washable Pre-filters efficiency down to 10 Microns. Intake Section with Fresh air & return air Damper . Sandwich Drain Pan with 25mm thick PUF injection in betweenminimum 22G SS Innerandminimum 24G GI Outer Sheet including all electric connections with and including all connected acessories and civil work if any as per OEM recommmendation through Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 4 Design,Supply, , Installation, Testing and Commissioningof following capacity Floor Mounted Outdoor type Double Skinned DX AHUs of minimum 13000 CFM, minimum 26 TR minimum capacity 25-30 mm ESP(For CPT hall) having thermal break profile, Outer Skin with minimum 0.6mm thick Pre-coated GI, Inner Skin with minimum 0.6mm thick Plain GI, Insulation with minimum 43mm thick (Thermal Beark Profile) minimum PUF of density 40kg/ Cu. Mtr. Fan Section with 1No. Krugar/Nikotra makeor OEM recommendationsforward curve fan required capacity of TEFC Sq. Cage Induction Motor (IE-2). Coil Section with 6/4 Row deep DX Cooling Coil. Filter Section with one set of washable Pre-filters efficiency down to 10 Microns. Intake Section with Fresh air & return air Damper . Sandwich Drain Pan with 25mm thick PUF injection in between 22G SS Inner & 24G GI Outer Sheet completeincluding all electric connections with and including all connected acessories and civil work if any as per OEM recommmendation through Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 5 NOTES:- Applicable for BOQ Serial Item No. 1 to 4here in above deemed to be inclusive following provision (i) The outdoor shallbe be heat pump type Note :-(i) The ODU shall have lownoisecondenserfans& extrernal static pressure of the outdoor unit shall be more than75 Patoavoidhotairrecirculation,auto address setting,refrigerant cooled PCB & auto refrigerant charge facility and other connected acessories as per OEM recommmendation complete..(ii)The quoted rate shall be deemed to include lifting, shifting, positioning at site of all the equipment, fittings, topping up of refrigerant, MS frame work for outdoor units installation , vibration isolators, cutting hole in wall/slab, making good wall surface and ancillary material as per OEM specifications and all other connected materials and acessorie to make the outdoor unit operational as per OEM recommmendationand specifications.(iii) The control panel shall have incoming power RCBO as per OEM recommendation forVRV unit control panel (iv) The individual control panel shall have microprocessor based all materials and connected acessories as per OEM recommendation and design complete (v) All the AC unit control panels location will be as approved by Engr-in-Charge.(vi) it shallbe possible to start and stop the unit from remote locations, Outdoor units shall be installed on floor foundation as per the site condition.(vii) Contractor shall provide Humidifier & dehumidifier arrangement in both FTLand CPT Hall.(viii) Suitable canvas connection shall be provided at the outlet of blower.(IX) Electrically controlled / operated control such as humidistat and thermostat along with all equipment and accessories shall be provided by contractor(x)Contractor shall submit ADP of coil, total dehumidified quantity of air and duct design within 30 days of acceptance of contract.(xi) All necessary civil work and including making holes wherever required for installation of the above said equipment’s, laying and passing of cables, ducts shall be carriedby the contractor without any extra cost to the department.xii) Foundation bolts, fashner and any other hardware required for installation of above equipment’s to be provided by the contractor without any extra cost.(xiii) All refrigerant piping and cable arrangement from Dx unit to AHU shall be carried outin proper dressed way, in alignment and piping to be laid on tray to be provided by the contractor without any extra cost. 6 NOTES:- Applicable for BOQ Serial Item No. 1 to 4 continue… (xiii) Pressure gauges, thermometers, flow switches, HP/LP cut outs, humidistat’s, electronic thermostatic expansion valve, solenoid valve, humidity transmitter and any other controls, safety devices and advanced / latest technology considered necessary for achieving the specified inside conditions shall be inclusive of the rate quoted in the above respective items. (xiv) The AHU should have mixing box for fresh air . (xv) The AHU price should included Humidifier with humidistat (xvi) The AHU must have dual motor.(1 working + 1 standby) (xvii) The AHU must have Dual DX coil of minumum 30 TR or OEM recommendation .(1 working + 1 standby) for BOQ Serial item No 3 and have Dual DX coil of minumum 26 TR or OEM recommendation.(1 working + 1 standby) for BOQ Serial item No 4 (xviii) The AHU must have strip heater of 4 KW x 3 Nos will all required RH sensor & control panel. (xix) The AHU price must included thermistor base panel to control heater & humidifier with VFD ,on/off push button, voltmeter, amp metre ,overload relay and connected accessories as per OEM recommendations .GENERAL POINTS(i) Installation and commissioning of DX unit and AHU shall be carried outthrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE,(ii) Contractor should submit the original purchase voucher and test certificate of DX unit AC plant, AHU, LT panel, cable, stabilizer, Duct sheet to the department.(iii) Drawings oflay out of equipment, electrical & control panel,AC Duct design shall be approved byAccepting Officer or their representatives before commencement of work.(iv) Contractor has to provide Schematic diagram of AC plant details on a luminous Fluorescent sheetas directed by Engr-in-Charge in all twoplants. 7 Applicable for BOQ Serial Item No. 1 to 4 continue…(v) Operation manuals (03 copies) shall be given. (vi) Even though the item of AC Plant, AHU, Duct work, control cable, electrical cable, LT panel, Control panel, microprocessor controller, VRV/VRF have been catered in BOQ, however any other item left out and required toachieve air conditioning parameters as specified in Appendix A to Central AC and for functioning of equipment to be provided by contractor without any extra cost to department. (vii) Phase – I test for 24 hrs will be carried out after completion and after successful completion of test, Provisional completion certificate will be given.Phase – II test for 72 hours will be carried out in summer, monsoon and winter.After successful completion of these tests, Final completion certificate will be issued.(ix) All ducts, piping work, fitting etc shall be of specified type, quality design and workmanship and are neatly laid, fixed and painted to match the surrounding work. (x) Design of duct dimensions / sizes of supply air and return air duct for FTL Hall and CPT Hall as per CFM of AHU to be submitted by the contractor duly vetted by the specialized agency within 30 days of acceptance of tender without any extra cost.(xi)Contractor shall provide platform for AC equipment and weather protection over Dx out door unit without extra cost to department.(xii) Contractor shall provide control panel of DX unit and AHU with VRV/VRF and necessary contractor and relay as required with complete connection. 8 Supply, Installation, Testing & Commissioningof Expansion kit,Control Box for AHU miniumum 18 HP(2 working + 1 standby)(for FTD hall) units as per coil selection oras per OEM recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 9 Supply, Installation, Testing & Commissioningof Expansion kit,Control Box for AHU miniumum 16 HP(2 working + 1 standby)(for CPT hall) units as per coil selectionoras per OEM recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 10 Supply, Installation, Testing & Commissioning of wired remote for miniumum30 TR AHU unit oras per OEM recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 11 Supply, Installation, Testing & Commissioning of wired remote for miniumum 26 TR AHU unit oras per OEM recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 12 Supply and fixing of Copper refrigerant tube of suitable size as confirm to IS 10773-1995 & IS-54963-1981 with 19/13 mm thickness closed cell nitrile rubber tubular insulation for VRF system both liquid and gas lines connected to indoor unit,AHU and outdoor units and including fixed to wall or laid in floors/cable tray or properly supported and making good to distruded surface of wall and roofs and matching to exisiting colour/false ceiling oras per OEM recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed .Note : (a) All internal copper pipe and external nitrile rubber shall run a single unit and cost of sameshall be deemed to be included in quotated rate. 13 Supply & fixing of copper distribution Joints with insulation for all Ductable indoor & outdoor units as per OEM specification/ recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 14 Supply & connection of weather proof copper armoured control cable (Communication cable)of suitable size for inter connection between Indoor unit and Outdoor unit and including fixing to wall/floor surface with threaded rods & anchor fasteners or laying at cable tray including making good to distruded surface of wall and roofs and matching to exisiting colour/false ceiling as per OEM specification/ recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 15 Supply. Intallation, Testing and Commisioning of site fabricated 22 SWG GI ducting and erected as per IS 655/ Smacna standard with support rods, fasteners, gasket nut bolts , canvas includingall mounting arrangement for installation of duct as per site requrement completewith and including proper hanging support for supply and return ducting including making good to distruded surface of wall and roofs and matching to exisiting colour/false ceiling as per OEM recommendationthrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 16 Supply. Intallation, Testing and Commisioning of site fabricated 20 SWG GI ducting and erected as per IS 655/ Smacna standard with support rods, fasteners, gasket nut bolts , canvas includingall mounting arrangement for installation of duct as per site requrement completewith and including proper hanging support for supply and return ducting including making good to distruded surface of wall and roofs and matching to exisiting colour/false ceiling as per OEM specification/ recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 17 Supply , fixing and installation of Aluminium Powder Coated Supply Air Diffusers with Damper of suitable sizeas per OEM specification/ recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 18 Supply, fixing & installation of Aluminium Powder Coated Return air Grille without Damper of suitable sizeas per OEM specification/ recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 19 Supply , fixing and installation of Aluminium Powder Coated Supply Air grillewith Damper of suitable sizeas per OEM recommendationthrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 20 Supply, installation &testing miniumum 25 mm Thermocol Insulation of using Closed having a density of 40 Kg/m3 and withand inculding chicken mesh andsand cement plaster for sun light Exposed ductingas per OEM specification/ recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 21 Supply, installation &testing miniumum 19 mm thick Aluminium foil faced Thermal Insulation of ducting using Closed Cell Elastomeric nitrile rubber, non polar, UV resistant and withMicroban Certified anti-microbial protection as per OEM specification/ recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 22 Supply, installation &testing miniumum 15 mm thick Acoustic Insulation of ducts using opencell processed nitrile rubber withMicroban Certified anti-microbial protection as per OEM specification/ recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 23 Supply, installation &testingfresh air opening duct with bird and cowl screen with damper arrangement as per OEM specification/ recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 24 Supply, installation & testingGI Volume Control dampers minimum 16G GI construction. VCD shall be opposed blade type for rectangular duct. VCD shall have a locking device mounted outside the duct to hold the VCD in a fixed position without vibration. Fully open and fully closed position shall be marked for easier operation of VCD as per OEM specification/ recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 25 Supply, installation&testingGI Fire dampers with fusible link for AHUs (4 Numbers of AHUs) with mannual actuator or as per OEM specification/ recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 26 Supply and fixing in position minimum 40/32mm dia insulated PVC condensate drain waterpiping as per OEM specification/ recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 27 Supply, pressure testing, Vaccumissing and including recharging with R 410 Refrigerant (As per OEM requirements) charging and commissioning of VRF systemas per OEM specification/ recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 28 M&L for Earthing complete with Galvanised steel earth plate electrode of size 600 x 600 x 6 mm thick buried directly in ground with earth pit not less than 3.25 meter deep below ground level with top edge of plate not less than 2.5 meter below normal ground level connected to galvanised iron strip 25x4 mm as earth lead strip by means of nuts, bolts, check nuts, washers of galvanized iron as steel all as shown electrical plate No 3 connected to earthing test point all as specified or indicated including testing on completion, surrounded from all sides by mixture of charcoal and common salt and elctrode by means of steel and GI pipe light grade 20mm bore dia bore for watering funnel with wire mesh,CI cover with frame , PCC chamber pit with PCC 1:3:6 type C-2 excavation and earth work all as shown in electrical plate No 3 connected to earthing test point all as specified. NOTE : 1. The unit rare includes for protectionh GI pipe of 40mm and watering pipe of 20mm bore including excavation for earth pit in any type of soil/disintegrate rock. 2. Contractor has to bring agriculture soil from outside of defence land and fill in earth pit to acheive desired result as the soil resisitivity is very high. 3. The cost of GI strip of 25x4 from top of earth plate upto 7.5 meter above ground level is deemed to be included in the unit rate. 4. All the joints in GI strip and connectgion with earth plate to be welded through brazing and in addition by providing double brass nut bolt and washer. 5.Costing of welding and nut bolts are deemed to be included in the unit rate 29 M&L for Earth continuity conductor GI strip of size 25 mm x 4 mm fixed to wall on batten or recess or chases or buried in ground or drawn in conduit/pipe or fixed to poles or any other indicated situation for loop earthing complete all as specified and directed. 30 Excavating in trenches, n exc 1.5 m wide and n exc 1.5 m in depth; for foundation, etc. or for shafts, wells, cesspits, manholes, pier holes, etc. n exc 10 sq m on plan and n exc 1.5 m in depth and getting out in any kind of soil ,complete all as specified and directedNote : Manual excavation to be done. During excavation if any damage occured to existing cable any type/ water pipe line, it will be contractor responsibilty to get it repair and make functional by providing jointing kit etc without any extra cost. Contractor has to repair it within 24 hrs so that essential service can not be effected due to such damage.If contractor fails to repair it within 24 hrs penalty @ Rs 500/-per hour will be charged to contractor. In this GE decision will be final. 31 Returning, filling in trenches including spreading leveling, watering and well ramming in layers not exceeding 25cm thick in any type of soil complete all as specified and as directed. 32 Removing excavated soil to a distance not exceeding 50m and depositing where directed at a level, not exceeding 1.5 metre above the starting point complete all as specified and as directed. 33 M&L providing sand cushioning with a layer of clean, dry, fine sand for protection of electric cable laid in trenches/ducts, punned down to desired thickness complete all as specified and directed.(Note: For payment purposes only punned down thickness of sand shall be measured ) 34 Supplying and laying un-reinforced precast concrete cable cover Class LV, Type-I, flat as per IS - 5820 of size 250mm x 150mm x 40mm , laid flat , dry , laid perpendicular to the length of under ground cable in trenches for cable protection complete all as specified and as directed. 35 Material and labour for 50 mm dia galvanized iron tube Light Grade for cable protection, supporting to poles, plinth protections, road crossing, trenches, footpath etc,including including all fitting clamps, nut, bolt and washers complete all as specified and directed. 36 Supply, laying, jointing, testing and commissioning cross-linked polyethylene (XLPE) insulated cable for working voltages of 1100 V, PVC sheathed, armoured,3½ core with reduced neutral conductors (3½ core), nominal cross sectional area of main conductor 95 sqmm, stranded aluminium conductor, ISI marked as per IS 7098(Part-I): 1988 including cable glands, lugs etc. to suit the cable size and to be laid in trenches, fixed along pole, under floors, through GI pipe laid under floors/roads, through concealed GI pipe along wall etc. complete all as specified and as directed. 37 Supply, laying, jointing, testing and commissioning cross-linked polyethylene (XLPE) insulated cable for working voltages of 1100 V, PVC sheathed, armoured,3½ core with reduced neutral conductors (3½ core), nominal cross sectional area of main conductor 50sqmm, stranded aluminium conductor, ISI marked as per IS 7098(Part-I): 1988 including cable glands, lugs etc. to suit the cable size and to be laid in trenches, fixed along pole, under floors, through GI pipe laid under floors/roads, through concealed GI pipe along wall etc. complete all as specified and as directed. 38 Supply, laying, jointing, testing and commissioning cross-linked polyethylene (XLPE) insulated cable for working voltages of 1100 V, PVC sheathed, armoured,3½ core with reduced neutral conductors (3½ core), nominal cross sectional area of main conductor 35sqmm, stranded aluminium conductor, ISI marked as per IS 7098(Part-I): 1988 including cable glands, lugs etc. to suit the cable size and to be laid in trenches, fixed along pole, under floors, through GI pipe laid under floors/roads, through concealed GI pipe along wall etc. complete all as specified and as directed. 39 Supply, Designing, installation,testing and commissioning 3 phase and neutral , 415 volts Out door type , CPRI approved,factory made free standing , floor mounting ,dust and vermin proof, cubical type LT panel fabricated from 3.15 mm thick CRCA sheet for outer shell and 2.0 mm for inner shell,with angle iron frame of 50 x 50 x 6 mm , double door , front and back openable type,double door system,hinged opening , rubber lining,locking arrangement,with anticorrosive coating and finally epoxy polyester power coatingwith pure polyster Siemens grey structural RAL-7032 shade , protection class IP-54 fully compartmentalize design with 4 nos of bus bar made of copper of ETP grade suitable for 300Amps ( Size of copper strip should not be less than 50 X 6 mm for each phase and neutral) pre-wired with suitable size of copper strip/ copper wire with colour code for connecting out going MCCB/ MCB`s, including suitable aluminium earth strips conforming to IS with danger notice plate , necessary cable glands, cable connection with proper lugs ,PCC foundation and pedestal for fixing piller feeder box / LT Panel with PCC 1:5:10 , 15 cm thick in foundation , brick (Fly ash) / PCC block work in CM 1:6 , rendering 1:6 on exposed surface and 100 mm thick PCC 1:3:6 type C1 using 20 mm graded stone aggregate as in padding on top and grouting bolts etc for panel. The plateform shall be of 450 mm height above ground level all as specified with supply and fixing the following as per OEM specification/ recommendation with and including all connected accessoriescompletethrough Authorised Original Equipment Manufacturers Service Centre Engineersas approved by GE, complete all as specified and as directed . 40 (A) Incoming (i) MCCB200 Amps rating,4 pole C-curve,415 V, AC, 50 HZ, thermal release range 160-200 Amp withadjustable overload setting and , short circuit setting, Ics-100 % Icu , service breaking capacity 36 kA --- 01 Nos with rotatary handle Make :Legrand/ Siemens / Scheinder.(ii) Digital 3 Phase Ammeter, Flush mounting, 96 x 96 mm, Accuracy class 1.0, with inbuilt selector switch for three phase, CT/PT site programable---01 Nos with Suitable CT and wiring.(iii) Digital3 Phase Voltmeter,Flush mounting, 96 x 96 mm, Accuracy class 1.0, with inbuilt selector switch for three phase, CT/PT site programable- 01 No(iv) Three indication lamps- 01 Set (Red, Yellow, Blue).(B)Outgoing(i) RCBO (Residual Current Breaker with Overcurrent Protection)63 Amps rating,4 pole , 415 V, AC, 50 HZ, suitable for all standard AC Installations - 08 Nos (6w+2s) for (for 18 HP and 16 HP out door unit) (ii) RCBO of32 Amps rating,4 pole , 415 V, AC, 50 HZ, suitable for all standard AC Installations - 8 Nos ( 2 w + 2 s) (For 02 Nos AHU - 02 N0s, For Outdoor unit - 04 Nos)
