supply of Stacker Cum Reclaimer Package For Singrauli Stpp Stage-Iii 2X800 Mw , Supply Part Comprising Of Design (I.E. Preparation And Submission Of Drawing /Documents Including As Built Drawings And O&M Manuals), Design , Engineering, Manufacture, Fabrication, Assembly, Inspection & Testing At Vendors & Sub-Vendors Works, Painting, Maintenance Tools & Tackles, Mandatory Spares , Spares For Erection, Start-Up And Commissioning As Required, Fill Of Lubricants & Consumables And Till Handing Over Of Machines, Forwarding, Proper Packing, Shipment And Delivery At Site For Project And Package Complete With All Accessories For The Total Scope Defined As Per Bhel Nit & Tender Technical Specification, Amendment & Agreements Till Placement Of Order. Bucket Wheel Stacker Cum Reclaimer Machines , Unidirectional Bucket Wheel Stacker Cum Reclaimer Machine-1 Complete With Accessories Catering For Two Stockpiles (Stockpile-1 And Stockpile-2) As Per Layout Furnished In Annexure-4 (Including Design, Engineering, Manufacturing, Inspection, Supply With Mechanical And Electrical And C&I Accessories As Per The Scope Mentioned In Technical Enquiry Specifications, Rails & Rail Fixtures For Machine, Including Belting For Boom Conveyor, Belt Weigher, End Stops, Storm Anchors, Air Conditioning For Operator Cabins, All Electricals, Hydraulic Drives (As Applicable), With Complete Accessories, All Electrical And C&I Items Required For Machine As Per Nit Specifications. , Unidirectional Bucket Wheel Stacker Cum Reclaimer Machine-2 Complete With Accessories Catering For One Stockpile (Stockpile-3) As Per Layout Furnished In Annexure-4 Including Design, Engineering, Manufacturing, Inspection, Supply With Mechanical And Electrical And C&I Accessories As Per The Scope Mentioned In Technical Enquiry Specifications, Rails & Rail Fixtures For Machine, Including Belting For Boom Conveyor, Belt Weigher, End Stops, Storm Anchors, Air Conditioning For Operator Cabins, All Electricals, Hydraulic Drives (As Applicable), With Complete Accessories, All Electrical And C&I Items Required For Machine As Per Nit Specifications. , Machine Mounted Dust Suppression System For Both Bucket Wheel Stacker Cum Reclaimer Machines-1&2 , Mechanical Mandatory Spares For Stacker Reclaimer Machines-1&2 (As Per Annexure-7) Note: 1 . : If Any Item Appears In More Than One Place Same Shall Be Considered By The Bidder Irrespective Of Duplicity And Price Shall Be Considered Accordingly. Note2 : Bidder Shall Not Indicate Not Applicable Against Any Of The Spare (Except For Those Items For Which If Applicable Is Specified). In Case Of Not Applicability, Functionally Equivalent Spare To Be Mentioned With Price In The Relevant Price Schedules , Stockyard Management System Shall Be Provided Complying Completely With The Requirements As Per Nit Specification And C&I Annexure To Sub Section A-20, Part-B Consisting Of : A) 3D Coal Stockpile Mapping And Visualization B) Hotspot Detection System And Interfacing For Automatic Sprinkler Operation C) Readiness For Unmanned Operation Of Stacker & Reclaimer Machines D) Operating Modes For Stacker & Reclaimer Machines In Stockyard Management System E) Features Of Automatic Operation F) Cctv G) Interfacing With Other Systems And Packages At Site H) System Hardware I) Online Healthiness Monitoring Of Bearings & Gearboxes Of Stacker Cum Reclaimer Machines , Electrical And C& I Mandatory Spares For Stacker Reclaimer Machines (As Per Annexure-7) Note: 1 . : If Any Item Appearsin More Than One Place Same Shall Be Considered By The Bidder Irrespective Of Duplicity And Price Shall Be Considered Accordingly. Note2 : Bidder Shall Not Indicate Not Applicable Against Any Of The Spare (Except For Those Items For Which If Applicable Is Specified). In Case Of Not Applicability, Functionally Equivalent Spare To Be Mentioned With Price In The Relevant Price Schedules , Installation Services, Erection & Commissioning, Pg Test, O&M, Amc , Installation Services Of 2 Nos Complete Unidirectional Bucket Wheel Stacker Cum Reclaimer Machines Including All Equipment/Sub-Systems As Per Scope Defined In Nit Specification Comprising Of Receipt, Unloading, Handling, Transportation & Storage At Site, Lifting/Shifting To Closed/Open Storage, In-Site Transportation, To Make Approach Road Wherever Required, Round The Clock Security At Open Storage Yard , Closed Storage Shed & Erected Material Till Completion Of Work, Assembly, Complete Erection, Alignment, Carrying Out Pre-Commissioning, Commissioning, Trial Run At Site And Carrying Out Performance Guarantee Tests, Reliability Test Run, Smart Project Management System ( As Defined In The Enquiry Specification) , Functional/Demonstration Tests At Site (As Applicable Obtaining Provisional Acceptance Certificate (Pac), Final Acceptance Certificate (Fac) And Handing Over Of Unidirectional Bucket Wheel Stacker Cum Reclaimer Machines Including Equipment & Sub-Systems ,Complete With All Accessories For The Total Scope Defined As Per Bhel Nit & Tender Technical Specification, Amendment & Agreements Till Placement Of Order. , Construction Of Temporary Open Storage Yard And Closed Storage Shed As Per Specfication For Storing The Items/ Sub-Assemblies Of Bucket Wheel Stacker Cum Reclaimer Machines Despacthed To Site. , Touch- Up Painting At Site After Erection. , Safety Training: After The Design And Installation Are Developed And Supervised By Qualified Engineers Familiar With Recognized Safety Features And Requirements, The Next Priority Should Be Personnel Training. Operating And Maintenance Personnel And Their Supervisors Should Be Initially And Then Periodically Retrained In Safe Operating Procedures, Recognizable Hazards, Precautions And The Maintenance Of A Safe Work Place. Accordingly, Contractor To Provide The List Of Proper Tools And Tackles To Operate And Maintain The Machine In An Adequately Safe Condition. Employees Should Be Made Aware Of, And Forbidden To Enter, Hazardous Areas. The Training Proposal By Contractor Must Include Safety Training Module For Site Personnel. , Training Module For Stacker Reclaimer Machines Comprising Following Aspect: The Successful Bidder Shall Conduct Training Of Engineers Of The Owner On Engineering, Operation And Maintenance Of The Machines At The Successful Bidders Or Associates Or Sub Vendors Premises Where Adequate Training Facilities Are Available During The Design And Manufacturing Stage Of The Successful Bidder. - Product Design - Basic Design Features - Theory & Principle Of Operation - Latest Technological Trends In Stacker Reclaimer Machines And Design Plant Visit - Plant Visit - Operational Feedback - O&M History/Problems Related To Stacker Reclaimer Machines - Visit To Manufacturer’S Work - Manufacturing Process Of Stacker Reclaimer Machines - Testing Facilities - Operation & Maintenance Of Stacker Reclaimer Machines - Trouble Shooting And Fault Analysis - Familiarization Of Special Maintenance Techniques - Special Tool And Tackles Familiarization - Stock Yard Management System , Operation & Maintenace Of Bucket Wheel Stacker Cum Reclaimer Machines(Shifts As Defined In The Specification) , Comprehensive Annual Maintenance Contract:The Contractor Shall Provide Comprehensive Annual Maintenance Contract (Amc) For 3 Years After Completion Of Defect Liability Period (Warranty).This Shall Cover Total Maintenance Of Hardware & Software Related To Stockyard Management System & Shall Include Free Repair/Replacement Of All Components/Cables/Equipment Etc. In Case, Any Part Of The System/ Equipment Is To Be Taken Out For Servicing / Calibration Etc., Then Substitute Equipment / Device Shall Be Available At Plant Up To End Of Amc Period So That At No Stage Operation Of Stacker / Reclaimer Machines And Stockyard Management System Is Affected In Anyway. The Above Shall Also Include Provision Of Software Updates For Software & Database Servers Including Os Security Updates & Firmware Upgrades. During Amc Period, The Contractor’S Engineers Shall Reach Site Within 48 Hours Of Reporting Of The Complaint. , Freight/ Transportation Charges , Total Freight/ Transportation Charges For Supply Of All Plant & Equipment Including Spares
