tender for Fabrication And Erection Work Related To Mill Boiling House For Season 2024-25, Removing the broken/damaged rail/square bar of the can unloader, replacing it with a new rail/square bar or turning the old rail/square bar and fitting it for trial. Removing the weak part of hood/side body of cavechopper/labeler/fiberizer and making necessary repairs. Removing bad rubber from RBC, Cass Carrier, Baggage elevator and installing new rubber. Cutting and removing old damaged rubber of can carrier rackcarrier/inter carrier and replacing it with new/old rubber. age Removing the old bad angle of the cane carrier rack carrier inter carrier and fitting the left angle in its place. Cutting and removing the neck/weak part of the tuff of R.B.C./baggas elevator/cas baggas carrier/rack elevator. Prepare a tire from an old plate, fit it and give it a trial. Inter carrier to repair damaged suits and line up its spats. Cane Carrier Inter Carrier Bagasse Guide (bended portion) for the arbitrary bagasse carrier can be fitted as per the profile. To fabricate new rank for rank carrier as per sample/drawing. Fabricating new ranks for RBC chain/baggas elevator and CAS baggas carrier like the old ones. Cutting and removing defective/bad plates of Dowali suit and fitting and repairing old plates in its place. The gutter above the DSM screen, which has melted, should be made from scrap and old plate. Lift the anvil plate of the fiberizer by 6 and fit it as per instructions. Cutting and removing the neck/weak parts of DSM skino body, slope, broken gutter etc. installed at the mill and fabricating the left part and fitting it in place, giving successful trial of the juice train. Removal of Milos gully/weak juice tray, fabricating two juice trays from MS Plato, fitting them in place and giving leak proof trial. Cutting out the neck/weak part of the boiler juice tanks installed for mill juice, fabricating it as per the old one and fitting it with all the connections at the same place and giving leak proof water trial. Fabricating according to the under fit roller sample from 10 mm plate of Mill No. 5. Works like removing the old Duwali suit installed in the mill and installing a new one etc. The headers which have melted on the juice pumps of the mill should be made from 6 pipe line and installed and related connections should be made. To make necessary repairs to the gully/weak bodies and suits of the bagasse feeder of boiler no. 1,2,3. Removing the worn out/defective CI bagasse feeder mouth piece on the furnaces of the boiler and repairing the old/old one and fitting the mouth piece in its place. Fabricating steam filter mesh for steam intake of boiler as per specifications. Open all the economizer tubes of boiler no. 1 and 2, remove them, clean them, do hydraulic testing and tie them in place. The outgoing flue gas ducting of the boiler was cut and removed from the weak parts of the FD ducting, fabricated and fitted in place and given a leak proof trial. Pilumber block bearing guide for the shaft of rack carrier. Dismantling the old one and fabricating the new one as per the profile and fitting it for trial. Removing the old rotten side plate of can carrier, rack carrier, inter carrier and fabricating it in place from 6/8 mm plate. Placement . The melted ID Fab/FD Fab casing of Boiler No. 1, 2, 3 should be made from 8 mm plate and fitted as per the profile. Replacement of the portion of rotten fuel gas covering at the dermting of air heater of boiler no. 1, 2, 3. Cutting the bumper fitted in the ABC, removing it from the middle, cleaning the gearbox on the same track, repairing the dumper by straightening its plate and fitting the dumper and giving it a trial. Removing the weak side plate of RBC/Baggs elevator/Coas Carriers rack elevator and installing the old/old plate. Fabricating 8 mm plate and 75 mm x 465 mm juice ring on juice mills rack. Cutting out the weak part of the wheeler juice tank installed for mill juice, fabricating a new one as per the old one and fitting all the connections in place and providing leak proof water trial. Straightening the old MS plate from scrap. Making and fitting Chuna Tech from 6 mm plate, weight from 250 kg to 500 kg. Removing the weak casing from the patient filter of Boiler No. 1, 2 and repairing the blockage caused by left and old plate. Making and fitting. Page 2 Cutting out the rotten channel of the hub of boiler No. 1 and 2 and replacing it with 300 mm plate made of 10 mm plate. The baling of the rotten channels between the rails on both sides of the cab unloader was broken, basing it and To strengthen by applying support. In juice/water buying scale, removing the old/damaged system with rubber sheet bed, installing a new one and giving satisfactory trial. Installed gully/weak condensate water/juice receiving bottles for noise heater/cube/vapor cell/pan/vacuum filter etc. and collect as per sample. Fabricated and fitted with all connections and given a leak proof test. Cutting out the weak mud boot of the compartment of noise clarifier and fabricating a new mud boot from the provided 8 mm plate. Fit it in place, provide the desired support and after applying the seal, give it a leak proof water trial. Removing the neck/weak part of the shell/roof/foam chamber of the noise clarifier and fabricating it from 6/8 mm thick MS plate, fitting it in place and sealing the leaks from inside and outside gave successful water trial. Cutting out the weak mud box/juice box of the noise clarifier and installing the box from the given plate, fitting telescopic valves in it and giving it a leak proof trial. Successful trial of leaking poof by replacing the upper and middle neck portion of batch type sulfur furnace with 25 mm plate. Removing the weak throat sulfur melt receiver of the sulfur furnace and fabricating the melter with steam coil from 10/12 mm plate, getting it checked at 300 pound pressure and making all the connections and giving a successful trial. Removing the bottom plate of the first compartment of the door and installing a new plate and giving a leak proof test. Repairing the damaged/weak agitator and vacuum filter as required and giving a leak proof trial. After removing the air condenser and pipeline of the vacuum filter, cleaning it and replacing the melted plate of the condenser, put it in its place and give a water trial. Remove weak leaky, bass/SS tubes of Pan/Vapor Cell/Quad flood and place at specified place. Weak leaky pan/vapour cell/quad body, fitting BASS/SS tube and hydraulic blasting at standard pressure. Removing weak/leaky, BASS/SS tubes of noise heater and placing them at the specified place. Fitting weak/leaky, BASS/SS tube of heater. Performing hydraulic blasting at standard pressure. Dismantle the weak/sickened amaranth on pan and quad and fabricate the other amaranth. Complete shell, taper cone, sevwal, amarella etc. of 40 ton pan will be dismantled and new 12/10 mm. Fabricate from plate and do erection with all connections and water testing and give vacuum trial. Cutting out the neck/damaged seams of pan and quad and fabricating it as per the sample and fitting it and giving leak proof trial. Cutting out the weak/weak top taper portion of the shell of the pans and fabricating the taper portion as per the old one and fitting it in place and giving leak proof butter/vacuum trial. The entire ammonia line melted inside the quad body was fitted with a new pipe along with the header and a satisfactory hydraulic trial was given. The entire ammonia line melted inside the pan flood was made with a left pipe and a header was installed and a satisfactory hydraulic trial was given. Cutting and removing the bad necks and weak gutters of pans and mesquite pumps and making them fit or repairing the old ones. To straighten the broken/dead arms of air cool crystallizer, seed crystallizer and vacuum crystallizer or fabricate new ones and fit them and give satisfactory trials. Removing the neck/weak valve cone of the sugar melter by cutting it, fabricating the valve and bull part as per the sample from the left plate and fitting it in place. Leaked Poof Batter and Drives Trial Deva. Cutting out the neck/weak shell part of the sugar melter, fabricating the valve and bull part as per the sample from the left plate and fitting it in place. Giving trial of leaked poof butter and drive. Cutting and removing scissors fitted on pan, quad, vapor shell and making and trial fitting of double plate (approximately diameter (1500 mm to 2100 mm) Cutting the weak part of the above catchers and repairing them with new / old plates and strengthening them and giving trial. A-To remove the neck/weak cone of the centrifugal machine by cutting it and preparing and fitting it as per the sample. The old neck guide rings of centrifugal machines were removed, new ones were fabricated as per the sample and fitted as before and given a trial run. Page 3 To carry out necessary repairs of weak galley/biter casings of centrifugal machines. To install the lifting mechanism of centrifugal machine by making it as a beam. Removing the discharge chute of centrifugal machine and installing a new one. Installation of centrifugal machine by making top cover with coil from 5/6 mm plate. And fitting. Remove the air plate from the hopper, make it from a new 3 mm plate as per the instructions, install it and give it a trial. Remove the neck/bad connecting rod holder of the sugar hopper, fabricate its place, fit it in place and conduct trial. The neck/weak portion of the sugar hopper trough was removed by cutting and other trough was fabricated and fitted in place by riveting and bolting and gave a satisfactory trial. Cutting and removing the rotten CI/MS pipes of the spray pond, opening the cluster safely, fitting the left MS pipe and cluster and giving a successful trial. Making and installing door coils as per the old ones. Dismetalling of MS pipeline. (a). 1/2 to 4 Dismetalling of MS pipeline. (B). 5 to 12 Erection of MS pipeline. (a). 1/2 to 4 Erection of MS pipeline. (B). 5 to 12 Dismetalling of MS pipeline work more than 12 diameter. Fabricating MS pipeline work more than 12 diameter. MS pipe line work more than 12 diameter - Erection work. Dismetalling of CI pipeline. (a). 1/2 to 4 Dismetalling of CI pipeline. (B). 5 to 12 Erection of CI pipeline. (a). 1/2 to 4 Erection of CI pipeline. (B). 5 to 12 Dismantling and erection of Image MS items. A-band (a). 1 to 6 (B). 7 to 20 (S). 21 to 40 B- Flange/Blind (A). 1 to 6 (B). 7 to 20 (S). 21 to 40 S- nipple (a). 1 to 6 (B). 7 to 20 (S). 21 to 40 D- Reducer (A). 1 to 6 (B). 7 to 20 (S). 21 to 40 फ-कास/त (अ). 1 to 6 (B). 7 to 20 (S). 21 to 40 Opening, cleaning, checking the old pipeline along with bands, valves, flanges and then fitting it in place, syrup, magma and Mesquite Pipe. (a). 1/2 to 4 Mesquite Pipe. (B). 5 to 12 Dismantling valves up to 12 dia. 12 till the valve is fastened Dismantle valve more than 12 dr. Valve fastening more than 12 Dr. Opening, cleaning, checking the old pipeline along with bands, valves, flanges and then fitting it in place, syrup, magma and Page 4 Erection of SS line. 1-12 Removing and reassembling coils up to 5/6 diameter and providing leak proof testing. M.S. Removing and preparing coils up to 5/6 diameter, fitting them and giving leak proof trials. S.S. Cutting the square coil in the syrup molasses tank, making a bea and installing it at its place. Removing the manhole, making a new one and installing it at its original place. 12 to 24 Patching any equipment, tank, basil etc. inside the plant as per instructions. Cutting out the weak potion of any equipment inside the plant and installing it by making a plate. Removing the weak headers made of MS installed in the spray pumps and spray pond, keeping the removed pipes at the specified place outside the spray pond and giving a leak proof trial by fitting the pipe with the given plate along with the related band, flange and bipil. A- 500 Mm0 B- 600 mm C- 700 mm D- 400 mm remove the neck cone and make a bea Kadhai. up to m B- through. more than m to the tank/vessel a Dismantling. b- Fabication. C- To have an erection. Removing the old gutter and installing a new one using MS plate. Removing the band of the motor pump and installing a new one as per the instructions. A- 5HP to 75HP B- 75 HP to 200 HP Removing the dive bed of magma/maskute pump, gear box, motor, making it, installing it and giving it trial. Dismantling, fabrication and erection of the platform. To dismantle the old dilapidated platform and put it in the scrapyard. Dismantling, fabrication and erection of the platform. Building a platform. Dismantling, fabrication and erection of the platform. C- Repairing the old platform. Jiba/Stair dismantling, fabrication and erection. A. Repairing old stairs/stairs. Jiba/Stair dismantling, fabrication and erection. b Making and installing stairs from angles/pipes etc. Jiba/Stair dismantling, fabrication and erection. C- Making and installing guardrails. Gave satisfactory trials by refurbishing the bagasse blower, centrifugal machine blower and molding shop blower. Making and fitting the casing of blower of bagasse blower, blower of centrifugal machine and molding shop. Light stand work at any station inside the plant. b- Heavy structure work at any station inside the plant. Taking out the old MS plate scrap from the scrap and straightening it. Before starting the work, the concerned engineer/ Getting approval from the Chief Engineer. Making frames from scrap pipes and installing old GI sheets on various electric DBs/starters inside the mill. Screwing of weak 400/500 mm beam at various places in the mill with 6 mm plate on both sides and above. Removing the header from the RA juice sulphated juice/juice heater/clarifier juice/hot water/syrup/melter pumps and making the header from the given pipe flange, installing it and giving it trial. Replacement of the gully footwall mesh/throat stabber of the ejection/spray pump. A- Pump MF 40/40 Replacement of the gully footwall mesh/throat stabber of the ejection/spray pump. B- Pump 8 Y P2 and 10 Y P1 Remove the weak mesh of the ejection channel and install a new mesh from the provided MS track/plate as per the instructions. Removing the gully plates of the body of various units (quad, pan, vacuum crystallizer), fabricating and installing 8/10/12/16 mm plates in place and giving satisfactory water and vacuum trials. Work of making section/delivery line in injection pump and spay pump. Performing hydraulic blasting by repairing the coil/tube of heat exchanger of hot air blower of hopper. IRC between Milo To install do the following (K). Making and installing boxes, rubber and structures etc. from the iron and steel provided for chain and rank and giving satisfactory trials. (b). Gave satisfactory trials by erecting the provided head and tail shafts with sprockets, plumber block etc. (G). Installing new Dobali chute on mill And satisfactory trial dev. Re-install the top of the venturi of the batt scraper using the plate provided. Make a bet skewer from the plate provided, install it after removing the old one and give it a trial. Making and installing RBC truf, runner, runner base site plate by iron and steel provided and giving satisfactory trial.
