Tender For Mechanical Fabrication Work, Dismantling Of Pipelines ( Including Nipple Band Flanges ) Ranging From 15 Mm To 300 Mm Diameter And Putting Them In Scrap Yard. Dismantling Of Ms Pipes ( Including Nipple Band Flanges ) Of More Than 300 Mm Diameter And Dumping In Scrap Yard. Trial Fitting By Fitting It On Ms Or Ss Pipe Line Positions Ranging From 15 Mm To 300 Mm. Making Ms Pipes Of More Than 300 Mm Diameter From 6, 8 And 10 Mm Ms Plates And Making And Changing Ms Or Ss Nipples Ranging From 15 Mm To 300 Mm Diameter. Making And Converting Ms Nipples Of Size More Than 300 Mm Diameter. Ms Bands Of Size More Than 300 Mm Diameter From Ms Pipes Ranging From 15 Mm To 300 Mm. Making Ms Flanges From 15 Mm To 1200 Size By Cutting Them From Plate And Drilling And Fitting Them Making And Converting Ms / Sst From 15 Mm To 300 Mm Dia. Making And Converting Mst Of More Than 300 Mm Diameter. Making And Changing Casts Ranging From 15 Mm To 300 Mm Diameter. Making And Changing Casts Of Diameter More Than 300 Mm. Valves Ranging From 15 Mm To 300 Mm In Size Assembling Valves Ranging From 15 Mm To 300 Mm In Size. Opening Of Valves Of Diameter More Than 300 Mm. Fastening Of Valves Of Diameter More Than 300 Mm. Straightening A Bent Circular Plate. Replacement Of Rotten Parts Of Vapor Pipe, Tank, Bezel Etc. Dismantling Of Light Structure Fabrication Of Light Structure Erection Of Light Structure Dismantling Of Heavy Structure Fabrication Of Heavy Structures Heavy Structure Erection Changing A Circular Or Rectangular Tank From Ms Plate. Removing The Corroded Ms Gutter And Replacing It With The Given Plate, Fixing It At Its Place And Strengthening It. Making Circular Coil From Pipe Line Ranging From 15 Mm To 150 Mm Diameter And Changing It Along With Nipple And Flange And Fitting The Coil In Place And Giving Trial Along With Satisfactory Hydraulic Testing. Making Rectangular Coils From Pipelines Ranging From 15 Mm To 150 Mm Diameter Along With Nipples And Flanges And Fitting The Coils In Place And Giving Trials Along With Satisfactory Hydraulic Testing. For Cleaning, Opening The Pipelines Of Different Sizes ( From Different Houses ) Along With Valves And Bands Etc., Cleaning And Tying The Water. Cutting The Headers Above 6 Damaged At Various Places And Making New Ones And Fitting All The Nipple Valves Etc. Related To It And Giving It A Trial. Replacement Of Necked Man Doll Of 600 Mm To 900 Mm Diameter By Making It From 8 Or 10 Mm Plate. Making Ms Beds From 5 To 50 Hp For Motor Pump And Reduction Gear Box And Giving Satisfactory Trials After Fitting And Alignment. Making Ms Beds From 51 To 100 Hp For Motor Pump And Reduction Gear Box And Giving Satisfactory Trials After Fitting And Alignment. For Pump And Motor Ranging From 5 To 50 Hp. Making Ms Bed After Fitting And Alignment. To Give A Satisfactory Trial. Making Ms Beds For Pumps And Motors Ranging From 51 To 100 Hp And Giving Satisfactory Trials After Fitting And Alignment. Dismantling Of Damaged Ms Plates Of Machinery Installed At Various Places And Replacing Them With New Plates. ( Patching Work ) The Ss Plate Of Size 2600 X 700 Mm Which Was Used To Joint The Aluminum Juice Tray Of The Mill, Which Was Melted, Was Removed And The New 12 Mm Thick Plate Was Given A Satisfactory Trial By Drilling Holes And Welding It With The Head Stock As Before. Cane Carrier Bagasse Carrier Bagasse Elevator And Return Bagasse Carrier: Remove The Old Runner And Fit New Runner And Give Satisfactory Trials. Satisfactory Trial Of Secondary Rack Carrier By Removing The Old Runner Of Inter Rack Carrier And Fitting New Runner. Removing Damaged Side And Volume Plates Of Secondary Rack Carrier And Inter Rack Carriers And Installing New Side And Volume Plates And Applying Agile From Outside For Strengthening. Cutting Out The Corroded Mesh Bottom Tray Of The Old Screw Conveyor And Replacing It With The Previously Installed Bottom Tray. Always But Without The Mesh. Reinstalling The Gutter Above The Dsm Screen. Making Juice Rings Of Mill Rollers From Ms Plate And Installing Them. Replacement Of Damaged Side Plates Of Cane Carrier And Side And Bottom Plates Of Bagasse Elevator Bagasse Carrier Rbc. Replacement Of Damaged Side Plates Of Fiberizer Leveler And Chopper. Construction Of New Racks Of Secondary And Inter Rack Carriers. Repairing Racks Of Secondary And Inter Rack Carriers. Cutting And Removing The Melted Plates Of The Trough Of Inter Rack Carrier And Replacing Them With The Given 8 Or 10 Mm Plate And Giving Trial. Removing Square Bar Of Trolley / Running Can Unloader, Installing New Square Bar And Giving Satisfactory Trial. Remove The Central Plate Of The Fiberizer, Make A New Plate And Install It And Give A Satisfactory Trial. Making The Top Cover Of Bearing Housing Of Mill Rollers As Per The Specifications From The Given 3 / 6 Mm Plate. Cutting Pine Apple Shavran Grooves Of Mill Rollers. Welding The Cut Teeth Of The Count Pinion Of The Mill And Correcting The Teeth With A Grinder By Welding With The Hardfencing Electrode Mentioned On It. Welding The Cut Tailwar Of The Mill And Making It As Per The Size. Welding The Rollers Of Trpf Mill And Repairing The Cut Sides By Welding Or Applying Plates. Secondary Rack Carrier Inter Rack Carrier Baggas Carrier Baggas Elevator Removing The Worn Out Nail Under The Runner Of Rbc And Installing A New Nail In Its Place. Making And Installing The Juice Distribution Tray Attached To The Pipeline Of The Juice Pumps Of The Mill. Cutting And Removing The Old Troughs Of The Three Inter Rack Carriers Installed At The Mill House And Fixing The Troughs At Their Place As Per The Instructions From The Given 10 Mm Plate And Giving Them Trial. Cutting And Removing The Old Trough Of The Secondary Rack Carrier Installed At The Mill House And Making A New Trough From The Given 10 Mm Plate And Installing It And Giving A Satisfactory Trial. Remove The Damaged Partition Plate Of The Ankle Plate Of Fibizer And Install A New 12 Mm Plate At Its Place As Per The Instructions, Align It And Give It A Trial. Cut Out The Worn Part Of The Dsm Screen Installed On The Mill House And Correct It By Applying The Given Plate. Remove The Damaged / Weak Sulfur Melter From The Satvik Type Furnace And Fit A New Coil Made From 10 Or 12 Mm Plate And Test It With 300 To 450 Psi Hydraulic Pressure. Making And Installing The Sulfur Melter Coil Of Size 3 And 4 Inches Of Film Type Furnace With The Given Seamless Pipe As Per The Sample And Testing It By Applying 300 To 450 Psi Hydraulic Pressure. Change The Flat Iron Fitted For The Rubber Packing Of The Top And Bottom Header Of The Juice Heater And Give It A Trial By Fitting The Rubber Packing. Removing The Condensate Bottle Of Juice Heater Quad Semiconditioner Vaporcell And Installing It Using The Given New 8 Or 10 Mm Plate As Per The Sample And Giving It A Trial. Cutting Out The Old Damaged Agitator Of Vacuum Filter Size 8 16 Feet And Preparing A New Agitator Using Angle Channel Etc. As Before, Installing It And Giving It A Trial. Take Out All The Partition Plates Of The Header Of The Juice Heater By Cutting Them Straight And Round. Clean The Tube Plate Beforehand And Make A New Round And Straight Partition Plate From 10 Or 12 Mm Plate And Install It. Prepare Header As Before By Applying Ms Strip And Give Trial By Applying Rubber Strip. Dismantle The Scrubber Cooler Flange Cover Nipple And Pipe Line Of Satvik / Film Type Furnaces, Take Out The Cooler Pipe Etc. And Put It Out And Make A Cell From 10 Or 12 Mm Plate And Install All The Cooling Pipes From Seamless Pipe And Install The Related Nipple Flange Cover Etc. To Prepare Properly And Give Trial. Cutting Out The Damaged Bottom Cone Of The Recovery Tower Of Juice Sulfiter And Installing A New Cone From 12 Mm Plate. Giving Trial By Installing Related Pipeline. Dismantling The Damaged Tower Of Syrup Sulfiter And Putting It Out And Making A New Tower Like Before From 8 Or 10 Mm Plate And Giving Trial By Connecting The Related Nipple, Manhole Partition Plate, Air Bent Pipe And Related Pipeline. Cutting And Removing The Heavy / Light Filtration Juice Tank ( Diameter 1 M, Height 1.5 M Approx ) Installed On The Small Vacuum Filter, Making A Tank From 10.00 Mm Plate As Before And Giving It A Trial By Installing Related Nipple, Flange Etc. Pipe Line. Cut Out The Heavy / Light Filtration Juice Tank ( Diameter 1.5 M, Height 1.0 M Approx ) Installed On The Big Vacuum Filter And Make It Out Of 10.00 Mm Plate As Before, By Fitting The Related Pipe Line Flange Nipple, Prepare It As Before And Give It A Trial. Old Damaged Mud Tank Of Small Vacuum Filter ( Dia 2.5 M X 2.0 M Height ) Dismantled And Thrown Out And Making A New One With Cover From 10.00 Mm Plate And Prepare Nipple Flange Manhole And Give It Trial. Prepare A Perforating Plate From Old / New Plate Of About 8.00 Mm Thickness / 3.5 M Diameter Plate Inside The Juice Sulfiter, Make About 280 Holes In The Plate And Fix It Continuously At The Right Place By Placing An Angle Support & Give It Trial. Dismantling Of After Burner Cooler Of Satvik Or Film Type Furnace, Replacement Of Damaged 12 Pipe Inside Water Jacket With New Seamless Pipe. Prepare Like Before By Wearing Jacket Etc. And Give Trial. Take Out The Catcher ( Measuring 1.2 X 1.5 M ) Fitted On The Large Vacuum Filter And Prepare A New Catcher Along With The Partition Plate From A 10.00 Mm Plate As Before. Preparing The Concerned Nipple By Fitting The Flange Line And Giving The Trial. Making The Shell Of Sulfur Furnace By Bending It From 12 Or 16 Mm Plate And Making Front And Back Covers And Water Jackets And Installing It And Doing All The Connections Like Before And Giving It A Trial. Replacing The Mud Mixer Gully Plate With A New Plate And The Screw Conveyor Attached To It Is Made As Before And Placed In Place. Put It On And Give It A Trial. ( Lamsam ) Cut Out The Melted Base Plate Of The Door And Fit It With A New Plate As Before. ( Lamsam ) Cut Out The Damaged Overflow Gallery Inside The Syrup Sulfiter And The Syrup Box Outside Which Is Damaged And Give It A Trial By Making It From The Given 8 Or 10 Mm Plate As Before. ( Lamsam ) De-Energize The Condenser Of The Vacuum Filter And Put It In The Scrap Yard And Make A Condenser From The Given 8 Or 10 Mm New Plate And Fit It And Give It A Trial. ( Lamsam ) Dismantle The Incoming And Outgoing Box Fitted Between The Double Beat Valve Of The Juice Heater And The Header Of The Juice Heater And Make A New One From 12 Mm Plate And Give A Satisfactory Trial. Dismantling The Clogged Manholes At Juice Sulphiter, Syrup Sulphiter And Other Places, Making New Ones And Installing Them At Their Respective Places. Cut Out The One Meter Long Threaded Nipples Of 400 Mm Size Installed In The Vapor Line Of The Juice Heater And Replace Them With New Ones As Before. Foaming Chamber Of The Clarifier That Is Damaged Or Weak. Dismantle It And Put It In The Scrap Yard And Fabricate The Foaming Chamber From The Given New 8 Or 10 Mm Thick Plate As Before And Erect It And Give A Satisfactory Trial. ( Lamsam ) Removing The Gully Body Of 16 Inch Angle Valve Of Juice Heaters Vapor And Exhaust And Making A New One From 10 Mm Thick Plate And Giving It Trial. ( Lamsam ) Cutting Out The Damaged Water Tank ( Measuring 2.25 X 2.45 M Approximately ) Of Water Weighing Scale And Making A New One From 10 Mm Plate. Prepare The Related Pipeline Like Before By Installing Nipple Support Etc. And Give It Trial. Cutting Out The Side Plate Of The Overhead Hot Water Tank And Installing A New One From 8 Or 10 Mm Plate And Giving A Satisfactory Trial. Removing The Damaged Water Tank Of Juice Weighing Scale, Replacing It With A New Plate And Giving It A Trial. ( Dia 3.5 M X 3.0 M Height ) ( Lumsam ) Removing The Damaged Vapor Cell And Internal Parts Of The Valve Fitted In Quad Body And Installing New Ones And Giving Them Trial. ( Lamsam ) ( Size 2 X 1.5 M ) Remove Old Brass Or Ss Tubes Of Juice Heater And Semi-Conditioner, Weigh Them And Deposit Them In The Store. Remove Old Brass Or Ss Tubes Of Quad And Vapor Cells, Weigh Them And Deposit Them In The Store. Expand The Juice Heater And Semi-Conditioner By Fitting New Brass Tube Or Ss Tube And Hydraulically Pumping It At 75 To 100 Psi. Expand The Quad And Vapor Cells By Fitting New Bass Tube Or Ss Tube And Hydraulically Pumping At 75 To 100 Psi. Take Out The External Catcher Of The Quad And Replace It With A Tight Agile Channel And Flat Iron And Give It A Trial. ( Lamsam ) Replacement And Trial Of Condensate Box Of Calendriya Of Quad Water And Vapor Cell. Cutting Out The Bottom Saucer Of Semi-Condenser Vapor Cell, Quad Along With Valve Pipeline And Nipple Etc. Like Before, Making Bottom Saucer From 10 Or 12 Mm Plate And Giving Trial By Installing Related Pipe Line Nipple And Valve Etc. ( Lamsam ) Open The Top Cover Of The Semi-Conditioner To Take Out The Tube, Put The Packing And Tie The Cover As Before And Give It A Trial. Open The Top Cover Of The New Semi-Conditioner To Remove The Tube, Re-Tie It With A Joint And Give It A Trial. Remaking The External Catcher / Vapour Body Of The New Semi-Conditioner ( 1000 Sq.M. ) From De-Dusted 8 / 10 Mm Plate. ( Size Dia 2.5 M Height 3.5 M ) / ( Size Dia 2.5 M Height 3.5 M ) De-Drying The Quad Catcher Bottle And Putting It In The Scrap Yard And Making A New Bottle Of 1.2 M Long And 0.8 M Diameter From A New 10 Mm Plate And Making Connections And Giving A Vacuum Trial. ( Lamsam ) Cutting Out The Stuck Distributor Of The Pan And Putting It In The Scrap Yard And Making A New One From 8 Or 10 Mm Plate, Strengthening It And Giving It A Trial. ( Lamsam ) Cutting Out The Damaged Panel Of The Pan And Making A New One From 8 Or 10 Mm Ms Plate, Strengthening It And Giving It A Trial. ( Lamsam ) Taking Out The Old Brass Tubes Of The Pan, Weighing Them And Storing Them In The Store. Fit A New Brass Tube In The Pan And Expand It And Hydraulically Pump It At 100 Psi. Remove The Damaged Catcher Of The Pan And Put It In The Scrap Yard And Make A New One From 18 Or 10 Mm Plate And Give A Trial By Installing The Element And Vapor Pipe As Before. ( Dia 1.5 M X 2.5 M Height ) Cutting Out The Cyclone Stuck Above The Sugar Dust Miller Tank And Replacing It With A New One Made From 5 Or 6 Mm Plate And Giving It A Trial. ( Lamsam ) Removed The Stuck Steam Suit Of 1350 Kt Centri Machine. Make A New One From 3 Mm Plate And Install It. Take Down The Transit Heater Mounted On Top Of The C-Sentry Machine, Open Its Side Plates And Clean Them, Blind The Leaky Tubes, Hydraulicize Them, Put Them In Place And Make All The Connections. Opening The Blinds Installed In The Pipeline Of The Spray System And Replacing The Damaged Nozzle Cluster, Cleaning It, Replacing The Damaged Branch Pipeline And Tying All The Blinds Opened After Cleaning And Giving A Satisfactory Trial Of The System. Removing The Worm Wheel Of The Vacuum Crystallizer And The Crystallizer And Replacing Its Cut Gun Metal Bush, Then Putting The Worm Wheel Back In Its Place, Aligning The Same Worm Shaft With The Rg Box Motor And Giving It A Successful Trial. Make New Side Cover And Upper Melted Plate Of The Id Fan Installed On Sugar Dust With 8 Or 10 Mm Plate And Replace All The Angle Channels Installed In Its Bottom Frame, String It And Put It In Place And Give It A Trial. ( Lamsam ) Removing The Old Tailpipe Fitted In The Pans And Taking It To The Scrap Yard And Fitting The New Ss Tail Pipe And Giving It A Trial. ( Lamsam ) Removing The Corroded Side Plates And Roof Plates Of The Boilers And Replacing Them With 3 Or 5 Mm Thick Ms Plates And Fitting The Old Corroded Plates. Cutting Out Melted Plates Of Flue Gas Ducting Of Boilers And Installing New Ms Plates Of 5 Mm Thickness. Dismantling The Damaged Side Plates / Shells / Cones Etc. Installed At Various Places And Fabricating New Plates, Fitting Them And Giving Them Trials. Cutting And Replacing Melted Plates Of Id Fans. Removing The Damaged Expansion Joints In The Flue Gas Ducting Of Boiler No. 1 And 2 And Installing New Ones From 3 Or 5 Mm Plate. Cutting Out The Damaged Ash Soot Of Boilers And Making New Soot From The Given Plate And Applying It For Trial. Bagasseon Suit And Blower Installed Below The Bagasse Elevator. Cutting Out The Sore Area And Patching It With A New Plate. Replacement Of Throated Soot Of Bagasse Feeder Of Boiler No. 1 And 2 With 6 Or 8 Mm Ms Plate. Cutting Out The Clogged Manholes Of Flue Gas Ducting And Vat Scrubbers Of Boilers And Making And Installing New Manholes. Cutting Out The Faulty Mesh Installed In The Bagas Elevator And Giving It A Trial By Installing A New Mesh. Cutting Out The Old Drain Vessel Tank Of Bat Scrubber No. 1 And 2 And Making And Fitting New Tanks And Welding The Drain Pipe. Removal Of Broken Bed Of Transmission Gear Of Mills And Making A New One From The Given 40 And 25 Mm Plate. After That, Keep All The Plumber Blocks In Their Place. Put The Transmission Gears In Place After Alignment. Apply And Give Successful Trial. Removing The Screw Conveyor Installed On The Mill House And Making A New Screw Conveyor From 8 Mm Plate In Its Place, Installing It At Its Place, Doing Alignment And Giving Satisfactory Trial. Cutting And Removing The Damaged Top Cover Of Tipf Of The Mill And Making It As Per The Sample From The Given 8 / 10 Mm Plate And Installing It At Appropriate Place. Dismantling The Drive And Stool Of Molasses Conditioner And Installing New One And Repairing And Fitting The Cut Shaft By Welding And Giving Satisfactory Trial. Cutting Out The Entire 40 Cm Circumference Of The Narrow Taper Cone Of The Pans And The Cell Adjacent To It And Cutting Out The Washing Coil Inside It And All The Connections Related To It And Fabricating It From 10 Or 12 Mm Plate And Installing It At Its Place. And Make All The Connections Related To It And Give A Satisfactory Trial. B. Magma Mixer Or Pug Mill: Make A New 6 Meter Long Plate From 10 Mm New Or Old Plate And Put It In The Scrap Yard. Install Gutter Inside The Mixer By Cutting It From Inch Size Pipe And Fit All The Arms And Run It And Give Satisfactory Trial. Diagically Lower The Bagasil Pipe Line And Fit It At A Height Of 14 Meters By Fitting It With Neck Pipe Band Support Clamp Etc. And Give It A Trial. ( Lamsam ) Removing The Old And Damaged Rail Of The Bridge Of The Can Unloader And Installing A New Rail In Its Place, Strengthening It And Giving It A Trial. Cutting Out The Rotten Main Holes Of Boiler No. 1 And 2 And Installing New Ones. Removing The Corroded Top Cover Of The T Above The Pans And Making A New One From 10 Mm Plate And Giving A Satisfactory Trial. ( Lamsam ) Removing Melted Water Coils Of Crystallizers And Installing New Ones And Giving Satisfactory Trials. Cutting Out The Bent Distributor Plate Of The Pans, Making A New One, And Giving A Satisfactory Trial. ( Lamsam ) Installing The Neck Platform Of Pan Station Condenser And Crystallizer By Making It From Old Plate. Dismantling The Damaged Rectangular Melter Of Film Type Sulfur Burner And Replacing It With The Given 8 / 10 Mm Ms Plate. Completing All The Work And Giving It Trial ( Size 3.0 M X 2.0 M X 1.75 M ) ( Lmsam ) . Cutting Out The Bent Dome Of The Pans And Making A New One From 8 Or 10 Mm Plate, Making The Connection Of The Vapor Pipe, Doing Stressing As Per Requirement And Giving Trial. ( Lamsam ) Cutting Out The Steam Saucers Of The Pans And Re-Installing Them By Welding After Fitting The Ring And Giving A Satisfactory Trial. ( Lamsam ) Remove The Old Tray From The Hopper And Put It In The Scrap Yard, Make A New One From 3 Or 5 Mm Plate And Give A Satisfactory Trial. ( Lamsam ) Taking Out The Bent Down Take Plate Of The Pans And Making A New One By Bending It With 18 Or 10 Ms Plate And Giving A Satisfactory Trial. ( Lamsam ) Cutting And Correcting The Base Box Of Bagasse Carrier And Runner Of Rbc And Aligning It To Give Satisfactory Trial. Modifying The Sugar Shoots Of The Graders Installed In The Dryer House And Giving Satisfactory Trials. Dismantling The Taper Core Of The Maceration Water Tank, Making A New One Taxing And Facing The Seat Of The Taper Cone Of The Tank And The Center Rod Was Cut Into The Old Pipe And Inserted Into The New Pipe. Installing Center Rod And Balancing The Tank And To Give A Satisfactory Trial. ( Lamsam ) Cutting The Old Hopper And Making It Into A Hopper By Bending It With A New Plate And Making Its Frame At An Angle, Fitting The Driving Shaft And Aligning It And Giving A Satisfactory Trial. ( Lamsam ) Old Melted Sugar Melter Removal Of Fitted Reduction Gear And Motor, Provided New Making Sugar Melter From Plate And Shaft Reduction Box And Fitting And Aligning The Motor Etc. And Its Making Connections Of All Related Pipe Lines And To Give A Satisfactory Trial. ( Lamsam ) Cutting Out The Old Boxes Of The Old Semi-Conditioner And Making New Boxes Of 850 X 850 Mm Size From The Given 10 Mm Plate, Welding Them From Inside And Outside And Fitting The Boxes On Top Of The Semi-Conditioner. Removing The Old Doublebeat Valve On The Juice Heater 20 Rupees Given For Installing A New Beat Valve In Its Place Making Frame / Base From Mm Plate And Installing It, New Double Fitting Beat Valve And Giving Satisfactory Trial. Remove The Platform To Install The New Centrifugal Machine Prepare The Beam Structure For Installing The New Machine. Installation And Re-Platforming. ( Lamsam ) Stunting The Header Of The Vapor Lan Juice Heater And Removing The Cover Of The Juice Heater, Repairing The Cover And Fitting The Cover. ( Lamsam ) Installing A New Vertical Pump In The Injection House And Fitting It With A Motor Etc., Installing A 20 Meter Pipeline Of 650 Mm Diameter And Making Three Bands Of 650 Mm Diameter Related To It And Successfully Trialling The Pump. ( Lamsam ) To Cut Out All The Coils And All The Related Screws Fitted In The Compartment Of The Clarifier And Fit Them In Place After Completion Of The Work. ( Lamsam ) Cleaning The Surface Of The Vertical Side Plates Of The Compartment Of The Clarifier And Overlapping Them With The Given Mm Ms Plate And Cutting And Fitting The Given Ms Plate And Flat Iron At The Remaining Places And Doing The Complete Welding Work And Giving A Leak Proof Trial. ( Dia 30 Feet Height 5 Feet ) ( Lamsam ) Cutting Out The Necked Distributor Of The Clarifier Compartment And Putting It In The Scrap Yard And Installing A New One From The Given 6 / 8 Mm Ms Plate And Doing All The Work And Giving A Satisfactory Trial. ( Lamsam ) Fabricate The Weak Cell Of Juice Sulfiter From The Given 10 Mm Ms Plate And Fit It By Overlapping It All Around And Do All The Connections Etc. Related To It And Complete All The Welding Work And Give A Satisfactory Trial. ( Lamsam ) Reamer For Making Hole Sign In Tube Plate Of Juice Heater Run, After Making The Hole Sign, All The Tubes ( 312 Nos. ) Fit And Expand From Both Places And Satisfy Giving Hydraulic Trial. ( Lamsam ) Damaged Tapercone, Seawall, Sail Of The Pan ( From Above The Tube Plate ) . Cutting Out And Using New 12 Mm Ms Plate. Fabricate Tax And All Connections Related Thereto As Before For Installation And Internal Strengthening At Various Places Throughout The Cell. Installation Of Ribs Support And All Related Work Completed Satisfactorily. Giving Vacuum Trial ( Dia 5.5 M, Height- 2.6 M ) ( Lamsam ) All Connections Related To The Syrup Tank Located On The Pan, Cutting And Removal Of Platform, Staging Etc. And Syrup Tank. Cutting And Removal And Dumping In Scrap Yard And Given M.M. Making A New Syrup Tank By Fabricating It From Plate And Placing It In Place. Fitting And All Related Connections Etc. Do It And Complete All The Work And Give A Satisfactory Trial. ( Lamsam ) Ci Sluice Valve Located On Ejection 24 Dia. Scape By Disconnecting Nrv And All Connections Related To It. Putting In The Yard And Replacing It With A New Pop-Up Completion Of Work By Modification To Fit Valve 24 Dia. And Giving Satisfactory Trial. ( Lamsam ) Making And Fitting A 150 Mm Siphon And Making It Satisfactory. To Give Trial. Making And Fitting Siphons Of 100 Mm Diameter And Giving Satisfactory Trials. ( Lamsam ) Installing Flowmeters At Various Places And Giving Satisfactory Trials By Fitting Related Nipples, Bands, Flanges And Siphons Etc. Dismantling The Damaged Mesh Of The Saxon Pipe Located At The Injection Site And Fitting It With A New One From The Given Ms Plate. To Do. Removing The Drive Of Mechanical Circulator Installed On Pan No. 8 And Cutting Out The Base Plate Of The Drive And Preparing Base Plate Of 1100 Mm Diameter From 25 Mm Ms Plate. Stopping The Shaft By Giving It Support And Aligning It By Fitting The Bush, Fitting The Motor By Installing A Stand And Giving A Satisfactory Trial. ( Lamsam ) Cutting Out The Damaged Plate Of Shell Near The Roof Of Sheera Tank No. 1 And Replacing It With A New One Made Of 06 Mm Plate And Changing The Related Connections In It And Giving A Satisfactory Trial. ( Lamsam ) Taking Out The Id Fan Of 42 Kg Pressure Capacity Boiler Installed In The Mill And Removing Its Complete Casing From The Foundation, Replacing It With A Newly Ordered Casing And Taking The Fan To The Site At Its Place And Removing The Ash Chute And Machine Lying On The Way. Re-Installing The Ash Chute And The Machine, After That Placing It On The Casing Foundation, Water Labeling And Installing The Id Fan As Per The Damper And After Installing The Casing, Doing The Modification In The Ducting Of The Id Fan And Then Fitting The Id Fan With Shaft Casing. Putting It In, Covering It And Doing Alignment And Giving A Satisfactory Trial. ( Lamsam ) Installing Tin Shed On Rbc By Making Pillars From Ms Pipe / Angle / Channel ( Lamsam ) . Cutting Out The Damaged Casing Of Bagasilo Fan And Installing A New One From The Given 8 Mm Ms Plate And Giving A Satisfactory Trial. Dismantling The Damaged Channels, Angles And Beams Etc. Of The Platform Located On The Kistlyzer And Fitting The Given Channels, Beams And Angles Etc. ( Lamsam ) Dismantling All The Ms Plate Casing ( Length 17 M ) Of Sugar Elevator And Modifying It With The Given Ms Plate And Installing The Receptacle. Take Down The Sugar Grader And Dismantle All The Damaged Angle Channels And Plates Etc. And Replace Them With The Given Ms Channels, Angles, Plates Etc. And Give A Satisfactory Trial By Installing Them In Place. ( Lamsam ) Dismantling The Trpf Bottom Cover Of The Mill And Putting It In The Scrap Yard And Making The Cover From 8 / 10 Mm Plate, Fitting It In Place And Giving It A Trial. ( Lamsam ) Removing The Damaged Juice Tray Of Trpf Rollers ( Which Is Mounted On The Mill Head Stocks ) And Putting It In The Yard And Installing The New Tray In Its Place With The Newly Given 8 / 10 Mm Plate. ( Lamsam ) Cutting Out The Damaged Furnace Suit Of The Boiler And Fixing It By Making It From 6 / 10 Mm Plate ( Lamsam ) . Juice Tank Of Size 1.4 M Diameter, 1.5 M Length Installed At Mill No. 01, Remove The Damaged One And Put It In The Scrap Yard And Make Juice Tank From The Given 8 / 10 Mm Plate And Erect It At The Place And Do The Trial By Making Connections As Before. ( Lamsam ) Juice Tank Installed At Mill No. 02 Of Size 1.3 M Diameter, 1.5 M Length, Remove The Damaged One And Put It In The Scrap Yard And Make Juice Tank From The Given 8 / 10 Mm Plate And Erect It At The Place And Do The Trial By Making Connections As Before. ( Lamsam ) Juice Tank Size Installed At Mill No. 03 Is 1.0 M Dia. Remove The 1.5 Meter Length Which Is Damaged And Put It In The Scrap Yard And Make A Juice Tank From The Given 8 / 10 Mm Plate And Erect It At The Place And Make The Connection As Before And Give It A Trial. ( Lamsam ) Juice Tank Installed At Mill No. 04 Of Size 1.0 M Diameter, 1.6 M Length, Remove The Damaged One And Put It In The Scrap Yard And Make Juice Tank From The Given 8 / 10 Mm Plate And Erect It At The Place And Do The Trial By Making Connections As Before. ( Lamsam ) Remove The Damaged / Leakage Juice Tank Installed On Skin Juice And Put It In The Scrap Yard And Make A New One From The Given 10 / 12 Mm Plate, Erect It And Give It A Trial By Making Related Connections Etc. ( Lamsam ) Mill No. Remove The Damaged Gutter Installed On 01 And Put It In The Yard And Make A Gutter With The New 12 Pipe Lines / Plates Provided, Install It At Its Place, Make A Connection And Do A Trial. ( Lamsam ) Juice Tank Size 2.15 M Dia, 3.0 M Length Installed On Skeen Juice Pump, Removing The Damaged / Leakage Tank And Putting It In The Scrap Yard And Making A New One From The Given 10 / 12 Mm Plate And Erecting The Same Along With The Related Connections Etc. ( Lamsam ) Removing The Damaged Valve Guard Of The Count Pinion Of Mill No. 01, 02 And 03 And Putting It In The Yard And Installing The Cover Guard As Per The Sample From The New 2 / 3 Mm Plate Given. ( Lamsam ) Removing The Damaged Top Guard Of The Count Pinion Of Mill No. 01, 02 And 03 And Putting It In The Yard And Installing The Cover Guard As Per The Sample From The New 2 / 3 Mm Plate Given. ( Lamsam ) Mill No. Removing The Damaged Valve Guard Of 04 Key Pinion And Putting It In The Yard And Installing The Cover Guard As Per The Sample From The New 2 / 3 Mm Plate Given. ( Lamsam ) Mill No. Removing The Damaged Top Guard Of 04 Count Pinion And Putting It In The Yard And Installing The Cover Guard As Per The Sample From The New 2 / 3 Mm Plate Given. ( Lamsam ) Mill No. According To The Damaged Scraper Of The Under Feed Roller Of 04, Making The Scraper Of The Under Feed Roller As Per The Sample From The Given New 12 / 16 Thick Ms / Ss Plate / Ms Rod / Ms Square And Giving Satisfactory Trial. ( Lamsam ) To Repair The Damaged Bearing Housings For Mill Roller With 5 / 6 Mm Thick Ms Plate As Per The Specifications And To Give Satisfactory Trial Of Hydraulic Testing. Mill No. Cutting And Removing The Bed Of The Last Motion Of The Transmission Gear Of 03 And Making The Bed As Before From The New 25 / 40 Mm Plate Given And Giving A Satisfactory Trial By Doing Drill Etc. For The Bolts As Per The Plumber Block. ( Lamsam ) The Line Of The 20 Ton Capacity Eot Can Installed In The Mill House Has Been Cut At Several Places, Repairing It And Giving Satisfactory Trials By Changing The Rail As Per Requirement. ( Lamsam ) Cutting The Ci Sluice Valve 24 Dia Located On The Spray And All The Connections Related To It And Putting It In The Scrap Yard And Modifying It To Install The New Popup Valve 24 Dia In Its Place And Completing The Work And Giving A Satisfactory Trial. ( Lamsam ) Dismantling The Resistance Box And Making A New One From The Given Mm Plate And Fixing It In Place And Stiffening And Welding It And Giving It A Leakproof Trial. ( Lamsam ) Cutting Out The Damaged Monitor Casing And Ribs Inside The Centi Machine And Fabricating It With A New 12 Mm Ms Plate And Giving A Satisfactory Trial After Completing The Work. ( Lamsam ) Completely Cut Out The Taper Cone Of The Dome Of Pan No. 3 And Replace It With A New 12 Mm Ms Plate. ( Lamsam ) Cutting Out The Neck Box Of The Door Tally Scope And Making The Box From The Given Plate, Installing A New Pipe Line Of 150 Mm Size For The Valve, Making The Upper Lid, Fixing It By Welding And Testing It. ( Lamsam ) Digging The Platform, Pipe, Tank, Water Cone Etc. Below The Vessel No. 2 Of The Old Quad Set And Placing The Cladria At The Specified Place And Erecting The New Cladria And Completing All The Related Work And Giving Satisfactory Vacuum Trial. ( Lamsam ) Cutting The Ci Sluice Valve 12 Dia And Nrv Located At The Injection Site And All The Connections Related To It And Putting It In The Scrap Yard And Replacing It With Popup Valve 12 Dia, Completing The Work By Modifying It And Giving A Satisfactory Trial. ( Lamsam ) Cut The Old Bent Band And Reducer Of The Saxon Pipe Of The Ejection And Spray Pump And Put It In The Scrap Yard, Cut The Flange And Clean It And Make A New Band And Reducer And Fit It By Welding And Give It A Trial. ( Lamsam ) Dismantling The Faulty Cyclone, Mud Tank Box, Flavor Valve Etc. Installed On The Vacuum Filter And Making New One From The Given 5 Mm Plate And Making The Box Flapper Valve And Installing It By Stenting From The Boiler Tubes, Making The Platform And Doing All The Work For Trial. Give. ( Lamsam ) Cutting Out The Side Plate Of The Vacuum Filter ( Size 14 26 ) And The Damaged Plate Of The Water Tray, Making It From The Given 10 Mm Ms Plate And Fitting All The Connections ( Nipples, Box Bands ) Etc. And Doing A Trial By Leak Proof Welding. Give. ( Lamsam ) Cleaning The Agil Installed On The Top Of The Clarifier And Overlapping It All Around With The Given 6 Mm Ms Plate And Giving A Leakproof Trial By Welding The Casing Of The Agil ( 50 X 50 X 6 Mm ) . ( Lamsam ) Cleaning The Surface Of The Steam Plate Of The First Compartment Of The Clarifier And Cutting The Bud Of The Given 8 Mm Ms Plate. Cut A 100 Mm Hole In The Bud And Overlap It With The Plate And Give A Leak Proof Trial By Applying A Flat Iron On The Entire Periphery Plate Along With The Vertical And Wet Plate. ( Lamsam ) The Catcher Element ( Size 75 X 75 X 8 Mm ) Fitted In The Pan Should Be Made At An Angle. ( Lamsam ) Dismantling The Damaged Scroll Of Mud Mixture And Making A New One From The Given 4 Mm Ms Plate And Installing It As Before And Giving It A Trial. Cutting Out The Damaged External Catcher Of The Semi Condenser ( 800 M2 Heating Surface ) And Fixing It Using The Given 8 / 10 Mm Ms Plate As Before And Making All The Related Connections Satisfactorily. Size 2. 5 Meter Cup × 2 Meter Height ( Lumsam ) Cutting Out The Damaged Shell ( Above The Tube Plate ) Of The Semi Condenser ( 1000 M2 Heating Surface ) , Making A 3.5 Meter Cup Of 4.5 Meter Height From The Given 10 Mm Ms Plate, Making All The Related Connections And Giving A Satisfactory Trial. ( Lamsam ) Cutting Out The Damaged Shell ( Above The Tube Plate ) Of The Syrup Sulphiter, Making A 2.5 Meter Cup × 7.5 Meter Height From The Given 8 / 10 Mm Ms Plate, Making All The Related Connections And Giving A Satisfactory Trial. ( Lamsam ) Dismantle All The Damaged Cooling Coils, Center Shaft And Worm Wheel Drive Installed In Crystallizer No. 8 And 7 And Put Them In The Scrapyard. ( Lamsam ) Coils Of 200 Meter Square Cooling Surface Provided In Crystallizer No. 6 And 7, Made From 3 4 Dia Ms Pipe As Per Drawing And Given Trial By Hydraulic Testing At 45 Kg / Cum And Header Flange Related To It, Completing The Work By Installing Nipple, Band, Valve, Reducer Etc. ( Lamsam ) Cutting Out The Damaged Agitator Of Vacuum Filter Size 14 × 26 And Preparing And Installing A New Agitator Like Before Using Ms Angle Channel Etc. And Doing All The Related Work And Giving It A Trial. ( Lamsam ) Making And Installing Four Columns From Ms Channel And Ms Angle To Keep The Clear Juice Filtration Tank At 4 Meter Height And Making A Platform To Keep The Tank From Ms Beam And Boiler Tube, Completing All The Related Work Including Railing And Giving The Trial. ( Lamsam ) Repairing The Damaged Rail / Square Bar Of Can Unloaders And Giving Satisfactory Trials By Installing New Rail / Square Bar As Required. ( Lamsam ) The Font And Side Plate Of Donali Chute Installed At Mill No. 1 Has Melted. Prepare It By Removing It From The Side And Replacing It With A New 8 Mm Thick Plate Using Ms Flat Support And Fit It On The Side And Give A Satisfactory Trial. ( Lamsam ) The Bank Plate And Both The Side Plates Of Donali Chute Installed At Mill No. 2, Which Have Melted, Are To Be Removed From The Sides And Replaced With 8 / 10 Mm Thick New Plates Using Ms Flat Supports And Fitted On The Sides And Given A Satisfactory Trial. ( Lamsam ) Runner Base Gal Of Inter Rack Carrier Of Mill No. 1, 2 And 3 Which Have Been Removed And Replaced With 150 Mm Changing The Runner Base On Both Sides Of The Channel And To Give A Satisfactory Trial. The Channel At The Base Of The Dome Of The Inter Rack Carrier Of Mill No. 1, 2 And 3 Has Melted, Which Needs To Be Removed By Dismantling And A 150 Mm Channel Is Fitted In Its Place And A Satisfactory Trial Is Given. Cutting The Water Trough And Side Plate Of Inter Rack Carrier No. 3 And Replacing It With A 6 Inch Wide 8 Mm Thick Plate, Welding It And Giving A Satisfactory Trial By Aligning It. ( Lamsam ) Erection Of Fabricated Ms Pipes Of Different Sizes And Providing Leak Proof Trials. Sugar Collar / Flange Of Ram Of A-Fame Of Mill No. 02 Which Is Broken, Including Making New Ring / Collar At The Mill Site And Giving Satisfactory Trial. Reboring Of Valves In Pin Holes Of Head Stock Of Mill No. 02 At Mill Site. Making Hydraulic Liners Of Mill No. 03 And 04 On Conversion Basis. Removing The Burnout Ss Plate / Liner Fitted In The Side Plates Of The Fiber Laser And Giving Trial By Fitting The New Ss Plate On The Bottom And Top Side Plates And Refactor Plate. Cutting Out All The Damaged Cooling Pipes / Arms Fitted In The Kitilizer And Cutting A 16 Mm Flat Iron / Ms Plate, Bending It As Per Requirement, Making A Return / Arm And Installing It And Giving A Satisfactory Trial. Cutting Out The Partial Plate Of The Damaged Top / Bottom Header Of The New / Old Vapor Line Juice Heater And Replacing It By Bending It With 12 Mm Thick Plate And Placing A Vise For The Heater Strip And Completing All The Work And Giving A Satisfactory Trial. Cutting Out The Damaged Side Plate And Bottom Tray Plate Of Vacuum Filter Size 8 X 16 And Fixing It By Making It From The Given 10 Mm Ms Plate And Making All The Connections And Giving It A Leak Proof Trial. Cutting Out The Intermediate Tray Of The Clarifier And Installing A New One From The Given 8 Mm Plate And Completing All The Related Work And Giving It A Leak Proof Trial. Cut Out The Taper Cone Portion 5450 ( Approximately ) Fitted Between The Calandria And Cells Of The Pans And Make It From 12 Mm Thick Plate, Make All The Connections At Its Place And Install It As Before And Give A Satisfactory Trial. In The Aeration Tank Installed On The Etp, Making A Header Of 4 Inches Diameter And Installing A Line And Making 140 Pieces Of Eight Holes Of 1.10 Meter Each From The Pipe Taken Out Of The Old Super Heater And Giving A Satisfactory Trial. In The Calandria ( Size O.D. 2.5 M, Height 2 M ) Of The Old Quad Set No. 4 ( Dating Surface 300 M ) , Over Lapping Of The Calandria Shell Is To Be Done All Around With 6 Mm Plate And For Over Lapping In The Calandria, The Body Is To Be Over Lapped. A Piece Of About 1.5 Meter To 2.0 Meter Height Will Have To Be Cut And Kept Outside And Stopped With Body Channel / Angle Etc. After That, The Calandria Will Be Lifted And The Work Of Over Lapping On The Shell Of The Calandria Will Be Done. Install All The Ammonia Coils, Stool, Condensate Pipe Line, Steam Inlet Line Etc. As Before And Give Satisfactory Trial At 4 To 5 Kg / Cm2 Pressure Hydraulic. The Height Of The Vapor Space Body Shell ( Diameter Approx. 3.5 M ) Of 1000 Sq. Cm Deating Surface Is To Be Increased By Approximately 2 M And The Pointed Weak Part Of The Taper Cone And Body Shell Is To Be Replaced With The Given 10 Mm Moi Plate And New 10 Mm. Making A Shell Of 02 Meter Height From The Plate And Installing It, Opening The Top Cover And Doing Leak Proof Welding With The Shell ( At 4 Kg Pressure ) And Doing All The Connections, Ladders, Pipelines Etc. And Giving Satisfactory Hydraulic Testing. Removing The Old Sugar Grader ( 15 Tons ) And Installing A New Sugar Grader Of 10 Tons In Its Place. Correctly Fitting The Channel, Angle Column As Per The Drawing And Making All The Connections Of The Sugar Grader In The Bin And Sugar Elevator Chute As Per The Drawing And Doing All The Elements And Giving A Satisfactory Trial And Keeping The Old Grader At The Specified Place. Header Diameter Of Spray Pond Is 750 Mm, 650 Mm, 550 Mm, 475 Mm, 385 Mm, Total Length Is 50 Meter By Bending It From 8 / 10 Mm Ms Plate And Making Connection With All The Branch Pipelines And Giving Satisfactory Trial. Header Diameter Of Spray Pond 750 Mm, 650 Mm, 550 Mm, 475 Mm, 385 Mm. Total Length About 50 Meters. Dismantling Including Nipple, Band, Flange And Putting The Scrap In Scrap Yard. Dismantling The Suction Cone Of The Id Fan Installed On The Boiler And Installing A New Suction Cone From 6 Mm Ms Plate.
