Tender For Mechanical Fabrication Work Dismantling Of Pipelines ( Including Nipple Band Flanges ) Ranging From 15 Mm To 300 Mm Diameter And Putting Them In Scrap Yard. Dismantling Of Ms Pipes ( Including Nipple Band Flanges ) Of More Than 300 Mm Diameter And Dumping In Scrap Yard. Trial Fitting By Fitting On Ms Or Ss Pipe Line Positions Ranging From 15 Mm To 300 Mm. Making Ms Pipes Of More Than 300 Mm Diameter From 68 And 10 Mm Ms Plates And Making And Changing Ms Or Ss Nipples Ranging From 15 Mm To 300 Mm Dia. Making And Converting Ms Nipples Of Size More Than 300 Mm Diameter. Ms Pipes From 15 Mm To 300 Mm Ms Of Size More Than 300 Mm Dia. Making Ms Flanges Ranging From 15 Mm To 1200 Size By Cutting Them From Plate And Fitting Them By Drilling. Making And Converting Ms / Sst From 15 Mm To 300 Mm Dia. Making And Converting Mst Of More Than 300 Mm Diameter. Making And Supplying Casts Ranging From 15 Mm To 300 Mm Diameter. Making And Changing Casts Of Diameter More Than 300 Mm. Opening Of Valves Ranging From 15 Mm To 300 Mm In Size. Assembling Valves Ranging From 15 Mm To 300 Mm In Size. Opening Of Valves Of Diameter More Than 300 Mm. Fastening Of Valves Of Diameter More Than 300 Mm. Straightening A Bent Circular Plate. Replacement Of Rotten Parts Of Vapor Pipe, Tank, Bezel Etc. Dismantling Of Light Structure Light Structure Fabrication Light Structure Perception Dismantling Of Heavy Structure Fabrication Of Heavy Structures Heavy Structure Erection Changing A Circular Or Rectangular Tank From Ms Plate. Removing The Corroded Ms Gutter, Replacing It With A T Plate, Fixing It At Its Place And Strengthening It. Making Circular Coil From Pipe Line Ranging From 15 Mm To 150 Mm Diameter And Changing It Along With Nipple And Flange And Fitting The Coil In Place And Giving Trial Along With Satisfactory Hydraulic Testing. Making Rectangular Coils From 15 Mm To 150 Mm Diameter Pipelines Along With Nipples And Flanges And Fitting The Coils In Place And Conducting Trials Along With Satisfactory Hydraulic Testing. For Cleaning, Opening The Pipelines Of Different Sizes ( From Different Houses ) Along With Valves And Bands Etc., Cleaning Them And Tying Them Again. Cutting The Headers Above 6 Damaged At Various Places And Making New Ones And Fitting All The Nipple Valves Etc. Related To It And Giving It A Trial. 600 Mm To 900 Mm Diameter Man Doll Is Made From 8 Or 10 Mm Plate. Making Ms Beds From 5 To 50 Hp For Motor Pump And Reduction Gear Box And Giving Satisfactory Trials After Fitting And Alignment. Making Ms Beds From 51 To 100 Hp For Motor Pump And Reduction Gear Box And Giving Satisfactory Trials After Fitting And Alignment. Making Ms Beds For Pumps And Motors Ranging From 5 To 50 Hp And Giving Satisfactory Trials After Fitting And Alignment. Dismantling Of Damaged Ms Plates Of Machinery Installed At Various Places And Replacing Them With New Plates. ( Patching Work ) The Ss Plate Of Size 2600 X 700 Mm, Which Was Used To Joint The Aluminum Juice Tray Of The Mill, Which Had Melted, Was Removed And A New 12 Mm Thick Plate Was Inserted And Welded To The Head Stock By Boring Holes As Before And Conducted A Satisfactory Trial. Cane Carrier Bagasse Carrier Bagasse Lift And Return Bagasse Carrier: Remove The Old Runner And Fit New Runner And Give Satisfactory Trials. Satisfactory Trial By Removing Old Runners From Secondary Rack Carrier And Inter Rack Carrier And Fitting New Runners. Removing The Damaged Side And Bottom Plates Of The Secondary Rack Carrier And Inter Rack Carriers And Installing New Side And Bottom Plates And Applying Agile From Outside For Strengthening. Cutting Out The Corroded Mesh Bottom Tray Of The Old Screw Conveyor And Replacing It With The Previously Installed Bottom Tray. Always But Without The Mesh. New Gutter On Dsm Screen Make It And Install It. Making Juice Rings Of Mill Rollers From Ms Plate And Installing Them. Cane Carrier Side Plate And Bagasse Elevator Side And Bottom Plates Of Bagasse Carrier Rbc Replacing Those That Are Damaged. Replacement Of Damaged Side Plates Of Fiberizer Leveler And Chopper. Construction Of New Racks Of Secondary And Inter Rack Carriers. Repairing Racks Of Secondary And Inter Rack Carriers. Cutting And Removing The Corroded Plates Of Trough Of Inter Rack Carrier And Replacing Them With 8 Or 10 Mm Corrugated Plates And Trial Tena. Removing Square Bar Of Trolley / Running Can Unloader, Installing New Square Bar And Giving Satisfactory Trial. Remove The Central Plate Of The Fiberizer, Make A New Plate And Install It And Give A Satisfactory Trial. Making The Top Cover Of Bearing Housing Of Mill Rollers As Per The Specifications From Tipped 3 / 6 Mm Plate. Cutting Pine Apple Shavran Grooves Of Mill Rollers. Welding The Cut Teeth Of The Count Pinion Of The Mill And Correcting The Teeth With A Grinder By Welding With The Hardfencing Electrode Mentioned On It. Welding The Cut Tailwar Of The Mill And Making It As Per The Size. Welding The Rollers Of Trpf Mill And Repairing The Cut Sides By Welding Or Applying Plates. Secondary Rack Carrier Inter Rack Carrier Baggas Carrier Baggas Elevator Removing The Worn Out Nail Under The Runner Of Rbc And Installing A New Nail In Its Place. Making And Installing The Juice Distribution Tray Attached To The Pipeline Of The Juice Pumps Of The Mill. Old Troughs Of All Three Inter Rack Carriers Installed At The Mill House Cutting And Removing From 10 Mm Plate Installation And Trial Of Holkar Trough As Per Instructions. Give. Cutting The Old Trough Of The Secondary Rack Carrier Installed At The Mill House, Making A New Trough From 10 Mm Plate Made Of Itana And Ti And Installing It And Conducting A Satisfactory Trial. Remove The Damaged Partition Plate Of The Anvil Plate Of The Fiberizer And Install A New 12 Mm Plate At Its Place As Per The Instructions. Doing Alignment And Giving Trial. Cutting Out The Worn Out Part Of The Dsm Screen Installed On The Mill House And Correcting It By Applying A T Plate. Remove The Damaged / Weak Sulfur Melter From The Satvik Type Furnace And Fit A New Coil Made From 10 Or 12 Mm Plate And Test It With 300 To 450 Psi Hydraulic Pressure. To Install The Sulfur Melter Coil Of Size 3 And 4 Inches Of Film Type Furnace Using Tee Seamless Pipe As Per The Sample And Test It With 300 To 450 Psi Hydraulic Pressure. Change Of Leaf Flat Iron Fitted For Rubber Packing Of Top And Bottom Header Of Juice Heater And Trial Tena By Installing Voice Packing. Removing The Condensate Bottle Of Juice Heater Quad Semiconditioner Vaporcell And Fitting It With A New 8 Or 10 Mm Plate Made As Per The Sample And Giving It A Trial. Cutting Out The Old Damaged Agitator Of Vacuum Filter Size 8 1 18 Feet And Preparing A New Agitator Using Angle Channel Etc. As Before, Installing It And Giving It A Trial. All The Partition Plates Of The Header Of The Juice Heater Should Be Cut Straight And Circular And Taken Out. After Cleaning The Tube Plate Beforehand, Make A New Circular And Cb Partition Plate From 10 Or 12 Mm Plate And Install It. Prepare Header As Before By Applying Ms Strip And Trial Tena By Applying Rubber Stream. Dismantle The Scrubber Cooler Flange Cover Of Satvik / Film Type Furnaces Along With Nipple And Pipeline And Take Out The Cooler Pipe Etc. And Put It Out And Make A Cell From 10 Or 12 Mm Plate And Install All The Cooling Pipes From Seamless Pipe And Install The Corresponding Nipple Flange Cover Etc. Preparation And Trial Preparation. Cutting Out The Damaged Bottom Cone Of The Recovery Tower Of Juice Sulfite And Installing A New Cone From 12 Mm Plate. Trial Tena By Installing Associated Pipeline. Dismantling The Damaged Tower Of Syrup Sulfiter And Putting It Out And Making A New Tower From 8 Or 10 Mm Plate Like Before And Giving Trial By Connecting The Related Nipple, Manhole Partition Plate, Air Bent Pipe And Related Pipeline. Cutting And Removing The Heavy / Light Filtration Juice Tank ( Diameter 1 M, Height 1.5 M Approx ) Installed On The Small Vacuum Filter, Making The Tank As Before From 10.00 Mm Plate And Related Nipple. Trial Tena By Installing Flange Eight Pipe Line. Cut Out The Heavy / Light Filtration Juice Tank ( Diameter 1.5 M, Height 1.0 M Approximately ) Installed On The Big Vacuum Filter And Make It Out Of 10.00 Mm Plate As Before, By Fitting The Related Pipe Line Flange Nipple, Prepare It As Before And Give It A Trial. Dismantling The Old Damaged Mud Tank ( Diameter 25 M X 20 M Height ) Of The Small Vacuum Filter And Throwing It Out And Making A New One With A Cover From 10.00 Mm Plate And Preparing A Nipple Flange Manhole And Giving It A Trial. Prepare A Perforated Plate From The Old / New Plate Of About 8.00 Mm Thickness / 3.5 M Diameter Inside The Juice Sulfiter. Make About 280 Holes In The Plate And Trial Tena By Placing An Angle Support At The Right Place. Dismantling After Burner Cooler Of Satvik Or Film Type Furnace. Replacing The 12 Corroded Pipe Inside The Water Jacket With A New Seamless Pipe. Prepare As Before By Wearing Jacket Etc. And Give Trial. Take Out The Catcher ( Measuring 12 X 1.5 M ) Installed On The Big Vacuum Filter And Prepare A New Catcher From 10.00 Mm Plate Along With The Partition Plate As Before. Preparing The Concerned Nipple By Fitting The Flange Line And Giving The Trial. Making The Shell Of Sulfur Furnace By Bending It From 12 Or 18 Mm Plate And Making Front And Back Covers And Water Jacket And Installing It And Doing Trial By Making All The Connections Etc. Like Before. Replacing The Mud Mixer Gully Plate With A New Plate And Making The Screw Conveyor Installed In It As Before, Installing It At The Same Place And Giving It A Trial. ( Lamsam ) Cut Out The Melted Base Plate Of The Door And Fit It With A New Plate As Before. ( Lamsam ) The Over Flow Gallery Inside The Syrup Sulphiter And The Syrup Box Outside Which Is Damaged Should Be Cut Out And Trial Tena Should Be Made By Making It From 8 Or 10 Mm Plate As Before. ( Lamsam ) Dismantle The Condenser Of The Vacuum Filter And Put It In The Scrap Yard And Make A Condenser From A New 10 Mm Plate And Fit It For Trial. ( Lamsam ) Dismantle The Incoming And Outgoing Box Fitted Between The Double Beat Valve Of The Juice Heater And The Header Of The Juice Heater And Make A New One From 12 Mm Plate And Give A Satisfactory Trial. Dismantling The Clogged Manholes At Juice Sulphiter, Syrup Sulphiter And Other Places, Making New Ones And Installing Them At Their Respective Places. The Cut Out The 400 Mm Long, One Meter Long Threaded Nipples Fitted In The Vapor Line Of The Juice Heater, Take Them Out And Fix Them Like Before. Foaming Chamber Of The Clarifier That Is Damaged Or Weak. Dismantle It And Put It In The Scrap Yard And Fabricate The Foaming Chamber As Before Using A New Or 10 Mm Thick Plate And Conduct A Satisfactory Trial By Erecting It. ( Lamsam ) Removing The Flood From The 16 Inch Angle Valve Of The Juice Heaters Vapor And Exhaust And Making A New 10 Mm Thick Plate By Turning It And Giving It A Trial. ( Lamsam ) Cutting Out The Damaged Water Tank ( Measuring 2.25 X 2.45 M Approximately ) Of Water Wedging Scale And Making A New One From 10 Mm Plate. Prepare And Give Trial As Before By Installing Related Pipeline, Nipple Support Etc. Removing The Damaged Water Tank Of Juice Weighing Scale, Replacing It With A New Plate And Testing It. ( Dia 3.5 M X 30 M Height ) ( Lumsam ) Removal And Replacement Of Damaged Internal Parts Of The Vapor Cell And Quad Body Valves And Trial Run. ( Lamsam ) ( Size 2 X 1.5 M ) Remove Old Brass Or Ss Tubes Of Juice Heater And Semi-Conditioner, Weigh Them And Deposit Them In The Store. Remove Old Brass Or Ss Tubes Of Quad And Vapor Cells, Weigh Them And Deposit Them In The Store. Expand The Juice Heater And Semi-Conditioner By Fitting New Brass Tube Or Ss Tube And Tighten It Hydraulically At 75 To 100 Psi. Expand The Quad And Vapor Cells By Fitting New Brass Tubes Or Ss Tubes And Tighten Them Hydraulically At 75 To 100 Psi. Removing The External Catcher Of The Quad And Replacing It With A Tight Agile Channel And Flat Iron And A Trial Tena. ( Lamsam ) Replacement And Trial Of Condensate Boxes Of Calendars Of Quad Body And Vapor Cells. Semicondenser Vapor Cell. Valve To Bottom Saucer Of Quad. To Cut Out Pipe Line And Nipple Etc. Like Before, Making Bottom Saucer From 10 Or 12 Mm Plate And Giving Trial By Installing Related Pipe Line Nipple And Valve Etc. ( Lamsam ) Open The Top Cover Of The Semi-Conditioner To Remove The Tube, Put The Packing And Tie The Cover As Before And Hold It For Trial. Open The Top Cover Of The New Semi-Conditioner To Remove The Tube, Re-Tie It With A Joint And Give It A Trial. Remaking The External Catcher / Vapour Body Of The New Semi-Condenser ( 1000 Sq.M. ) From De-Dusted 8 / 10 Mm Plate. ( Size Dia 25 M Dia 25 M Height 3.5 M ) Height 3.5 M ) / ( Size Discarding The Quad Catcher Bottle And Putting It In The Scrap Yard And Making A New Bottle Of 1.2 M Long And 0.6 M Diameter From A New 10 Mm Plate And Making Connections And Giving A Vacuum Trial. ( Lamsam ) Cutting Out The Necked Distributor Of The Pan And Putting It In The Scrap Yard And Making A New One From 8 Or 10 Mm Plate, Strengthening It And Trial Tena. ( Lamsam ) Cutting Out The Damaged Umbrella Of The Pan And Making A New One From 6 Or 8 Or 10 Mm Ms Plate And Strengthening It And Trial Tena. ( Lamsam ) Taking Out The Old Brass Tubes Of The Pan, Weighing Them And Storing Them In The Store. Fit A New Brass Tube In The Pan And Expand It And Tighten It Hydraulically At 100 Psi. Remove The Damaged Catcher Of The Pan And Put It In The Scrap Yard And Make A New One From 8 Or 10 Mm Plate And Do A Trial Run By Installing The Element And Vapor Pipe As Before. ( Dia 1.5 M X 25 M Height ) Cutting Out The Cyclone Stuck Above The Sugar Dust Miller Tank And Replacing It With A New One Made From 5 Or 6 Mm Plate And Trial Tena. ( Lamsam ) Removing The Corroded Wet Suit Of 1350 Kt Centri Machine And Making A New One From 3 Mm Plate. C-Sentry: Take Down The Transit Heater Mounted On Top Of The Machine, Open Its Side Plate And Clean It, Blind The Leaky Tubes, Hydraulically Install It In Place And Make All The Connections. Opening The Blinds Installed In The Pipeline Of The Spray System And Replacing The Damaged Nozzle Curlers, Cleaning Them, Replacing The Damaged Branch Pipelines And Tying All The Blinds Opened For Cleaning And Giving A Satisfactory Trial Of The System. Removing The Worm Nail Of The Vacuum Crystallizer And Crystallizer And Replacing Its Cut Gun Metal Bush, Then Putting The Worm Nail Back In Its Place, Aligning The Same Worm Shaft Rg Box Motor And Giving A Successful Trial. Make New Side Cover And Top Melted Plate Of The Id Fan Mounted On Sugar Dust Or Make A New One From 10 Mm Plate And All The Angle Channels Fitted In Its Bottom Fan, After Stringing Them, Fix It At The Same Place And Give It A Trial. ( Lamsam ) Removing The Old Tailpipe Fitted In The Pans And Taking It To The Scrap Yard And Fitting The New Ss Tail Pipe And Giving It A Trial. ( Lamsam ) Dismantling The Damaged Side Plates / Shells / Cones Etc. Installed At Various Places And Fabricating New Plates, Fitting Them And Giving Them Trials. Cutting And Packing Melted Plates Of Id Fans. Removing The Damaged Expansion Joints In The Flue Gas Ducting Of Boiler No. 1 And 2 And Installing New Ones From 3 Or 5 Mm Plate. Cutting Out The Damaged Ash Soot Of Boilers And Making New Soot From The Tee Plate And Installing And Conducting Trial Tests. Cutting Out The Sore Part Of The Bagasil Suit And Blower Installed Below The Bagas Elevator And Patching It With A New Plate. Replacement Of Throated Soot Of Bagasse Feeder Of Boiler No. 1 And 2 With 6 Or 8 Mm Ms Plate. Cutting Out The Clogged Manholes Of Flue Gas Ducting And Vat Scrubbers Of Boilers And Making And Installing New Manholes. Cutting Out The Faulty Mesh Installed In The Bagas Elevator And Giving It A Trial By Installing A New Mesh. Cutting Out The Old Drain Vessel Tank Of Bat Scrubber No. 1 And 2 And Making And Fitting New Tanks And Drain Pipes. To Weld. Removing The Broken Bed Of Transmission Gear Of The Mills And Replacing It With A New One Made From T-Shaped 40 And 25 Mm Plate. After Keeping All The Plumber Blocks In Place And Aligning Them, The Transmission Gears Were Placed In Place And Successfully Conducted The Trial. Removing The Screw Conveyor Installed On The Mill House And Replacing It With A New Screw Conveyor Made From 6 Mm Plate, Installing It At The Same Place, Doing Alignment And Giving Satisfactory Trial. Cutting And Removing The Damaged Top Cover Of Trpf Of The Mill And Making It As Per The Sample From 8 / 10 Mm Plate And Installing It At Appropriate Place. Dismantling The Drive And Stool Of Molasses Conditioner And Installing New One And Repairing And Fitting The Cut Shaft By Welding And Giving Satisfactory Trial. The Tapered Cone Of The Pans And 40 Cm Of Cert Cell From It. Excision Of The Entire Circumference And Removal Of Its Interior Disconnect The Washing Coil And All Its Related Connections. Carved Out And Fabricated From 10 Or 12 Mm Plate Doing It And Putting It In Place And Related To It Make All Connections And Give A Satisfactory Trial. B. Magma Mixer Or Pugmill: Make A New 6 Meter Long Plate From New Or Old 10 Mm Plate And Put It In The Scrap Yard. Install The Under Gutter Of The Mixer By Cutting It From Inch Size Pipe And Fit All The Arms And Run It And Give A Satisfactory Trial. To Lower The Bagasil Pipe Line By Bifurcating It And Fit It At A Height Of 14 Meters By Applying Neck Pipe Band Support Clamp Etc. And Give It A Trial. ( Lamsam ) Removing The Old And Damaged Rail Of The Bridge Of The Can Unloader And Installing A New Rail In Its Place And Testing It By Stenting It. Cutting Out The Rotten Main Holes Of Boiler No. 1 And 2 And Installing New Ones. Removing The Corroded Top Cover Of The T Above The Pans And Making A New One From 10 Mm Plate And Giving A Satisfactory Trial. ( Lamsam ) Removing Melted Water Coils From Crystallizers And New Installation And Satisfactory Trial Period. Cutting Out The Stuck Distributor Plate Of The Pans And Making A New One And Making A Satisfactory Trial Tena. ( Lamsam ) Installing The Neck Platform Of Pan Station Condenser And Crystallizer By Making It From Old Plate. De-Installation Of Rectangular Melter Of Film Type Sulfur Burner And Filling With Tinned 8 / 10 Mm Ms Plate. Complete All Work And Trial Tank ( Size 30 M X 20 M X 1.75 M ) ( Lamsam ) . 8 Or 10 Making A New One From Mm Plate And Installing It. Of Vapor Pipe Making Connections, Strengthening As Required And Trials Tena. ( Lamsam ) Cutting Out The Steam Saucer Of The Pans And Re-Installing It By Welding After Fitting The Ring And Conducting A Satisfactory Trial. ( Lamsam ) Remove The Old Tray From The Hopper And Put It In The Scrap Yard, Make A New One From 3 Or 5 Mm Plate And Conduct A Satisfactory Trial. ( Lamsam ) Cutting, Correcting And Aligning The Base Box Of Bagasse Carrier And Runner Of Abc And Satisfactory Trial Tena. Modifying The Sugar Shoots Of The Graders Installed In The Dryer House And Conducting Satisfactory Trials. Digging The Taper Core Of The Maceration Water Tank. Make A New One And Install The Center Rod In The New Pipe By Facing The Seat Of The Taper Cone Of The Tank And Cutting The Center Rod In The Old Pipe And Balance The Tank And Maintain A Satisfactory Trial. ( Lamsam ) Cut The Old Hopper And Make A Hopper By Bending It With A New Plate And Make Its Frame At An Angle. Fit And Align The Driving Shaft And Obtain Satisfactory Trial Tension. ( Lamsam ) Cutting The Old Melted Sugar Melter And Removing The Reduction Gear And Motor Installed On It. Making Sugar Melter From New Plate And Fitting And Aligning The Shaft Reduction Box And Motor Etc. And Making Connections Of All The Pipe Lines Related To It And Conducting Satisfactory Trials. ( Lamsam ) Cutting Out The Old Boxes Of The Old Semi-Conditioner And Making New Boxes Of 850 X 850 Mm Size From Tinned 10 Mm Plate, Welding Them From Inside And Outside And Fitting The Boxes On Top Of The Semi-Conditioner. Removing The Old Double Beat Valve Installed On The Juice Heater And Installing A New Beat Valve In Its Place By Making A Frame / Base From The Given 20 Mm Plate.. Fitting The New Double Beat Valve And Satisfactory Trial Tena. To Install A New Centrifugal Machine, Remove Its Platform, Prepare The Beam Structure For Installing The New Machine And Then Install The Platform Again. ( Lamsam ) Strengthening The Header Of The Vapor Lan Juice Heater And Removing The Cover Of The Juice Heater, Repairing The Cover And Fitting The Cover. ( Lamsam ) Installing A New Vertical Pump In The Injection House And Fitting It With A Motor Etc., Installing A 20 Meter Pipeline Of 650 Mm Diameter And Three Bands Of 850 Mm Diameter Related To It And Successfully Trialling The Pump. ( Lamsam ) To Cut Out All The Coils And All The Related Screws Fitted In The Compartment Of The Clarifier And Fit Them In Place After Completion Of The Work. ( Lamsam ) Cleaning The Surface Of The Vertical Side Plates Of The Compartment Of Clarifier And Overlapping Them With Threaded 9 Mm Ms Plate And Cutting And Fitting The Threaded Ms Plate And Flat Iron At The Remaining Places And Doing Leak Proof Trial Tena By Doing Complete Welding Work. ( Dia 30 Feet Height 5 Feet ) ( Lamsam ) Cutting Out The Necked Distributor Of The Clarifier Compartment And Putting It In The Scrap Yard And Installing A New One From A Cut 6 / 8 Mm Ms Plate And Doing All The Work And Conducting A Satisfactory Trial. ( Lamsam ) Fabricating The Weak Cell Of Juice Sulfiter From 10 Mm Ms Plate By Overlapping It On All Sides And Doing All The Connection Etc. Work Related To It And Completing All The Welding Work And Giving Satisfactory Trial Tena. ( Lamsam ) Using A Reamer To Make A Hole Sign In The Tube Plate Of The Juice Heater. The Weights For Making The Hole Sign Should Be Fitted To All The Tubes ( 312 Pieces ) And Expanded From Both The Places And Made Satisfactory. Hydraulic Trial Tena. ( Lamsam ) Cutting Out The Damaged Tapercone, Seawall, Sail ( From Above The Tube Plate ) Of The Pan And Fabricating It With New 12 Mm Ms Plate And Installing All The Connections Related To It As Before And Installing Ribs For Stiffening From Inside At Various Places In The Entire Sail. Installing Support And Completing All Related Work And Giving Satisfactory Vacuum Trial ( Diameter 5.5 M, Height 2.6 M ) ( Lamsam ) . All Connections Related To The Syrup Tank Located On The Pan. Cutting And Removing The Platform, Staging Etc. And Removing The Syrup Tank And Putting It In The Scrap Yard And Making A New Syrup Tank By Fabricating It From Tipped 6 Mm Plate And Fitting It At The Place And Making All The Connections Etc. Related To It And Completing All The Work And Giving A Satisfactory Tile. . ( Lamsam ) Cutting The Ci Sluice Valve 24 Dia And Nrv And All Its Related Connections Located On The Ejection And Putting It In The Scrap Yard And In Its Place, Modifying It To Install A New Pop-Up Valve 24 Dia, Completing The Work And Giving A Satisfactory Trial. ( Lamsam ) Making And Fitting 150 Mm Siphon And Giving Satisfactory Trials. Fabrication And Fitting Of 100 Mm Dia Siphons And Satisfactory Trial Tena. ( Lamsam ) Installing Flowmeters At Various Places And Carrying Out Satisfactory Trials By Fitting Related Nipples: Band, Flange And Siphon Etc. Dismantling The Damaged Mesh Of The Saxon Pipe Located At The Injection Site And Fitting It With A New One From The Scrapped Ms Plate. To Do . Removing The Drive Of Mechanical Circulator Installed On Pan No. 8 And Cutting Out The Base Plate Of The Drive And Preparing Base Plate Of 1100 Mm Diameter From 25 Mm Ms Plate. Stopping The Shaft With A Support And Aligning It By Fitting The Bush. Fit The Motor By Installing The Stand And Give Satisfactory Trial. ( Lamsam ) L Molasses Tank No. Cutting Out The Damaged Plate Of The Shell Near The Roof And Replacing It With A New One Made Of 06 Mm Plate And Changing The Related Connections In It And Giving A Satisfactory Trial. ( Lamsam ) The Boiler Installed In The Mill Is Id 42 Kg Pressure Capacity. Take Out The Fan And Inspect Its Complete Casing. Removed From The Foundation, Replaced By A New One Taking The Casing And Fan To The Site In Place And Removal Of Ash Shoots And Machines Falling On The Way And Re-Installation. Ash Shoot And Installation Of Machine Followed By Casing. Apply By Placing It On The Foundation. Water Labeling And Installing According To The Damper Of Id Fan And In The Ducting Of The Id Fan After Installing The Casing. As To Modification Then May To Id Fan Putting It In The Shaft Casing And Covering It And Daman The Alodach Firin Party ( Nhah ) Installing Tin Shed On Rbc By Making Pillar From Ms Pipe / Angle / Channel ( Lamsam ) The Damaged Casing Of The Bagasillo Fan Was Cut And Removed. Making A New One From Mm Ms Plate And Giving A Satisfactory Trial. Dimming The Channel Angle And Beam Etc. Above The Platform Located On The Kistlyzer And Fitting The Given Channel Beam And Angle Etc. ( Lamsam ) Dismantling The Entire Ms Plate Casing ( Length 17 M ) Of Sugar Elevator And Modifying It With The Cut Ms Plate And Installing It In Place. Lowering The Sugar Grader, De-Dusting All The Damaged Angle Channels And Plates Etc. And Removing The Ms Channel. Angel. Taking The Bottle From Plate Etc. And Placing It In Place And Giving A Satisfactory Trial. ( Lamsam ) Dismantle The Trpf Bottom Cover Of The Mill And Put It In The Scrap Yard And Make The Cover From 8 / 10 Mm Plate And Fit It In Place And Keep It For Trial. ( Lamsam ) Removing The Damaged Juice Tray Of Trpf Rollers ( Which Is Installed On The Mill Head Stocks ) And Putting It In The Ward And Installing A New Tray In Its Place From A Newly Cut 8 / 10 Mm Plate. ( Lamsam ) Cutting Out The Excess Furnace Soot Of Boiler And Fixing It By Making It From 6 / 10 Mm Plate ( Lamsam ) . Juice Tank Size Installed At Mill No. 01 Is 1.4 M Dia. Remove The 1.5 M Length Which Is Damaged And Put It In The Scrap Yard And Make A Juice Tank From Tinned 8 / 10 Mm Plate And Erect It At The Same Place And Make Trial Tena By Making Connections As Before. ( Lamsam ) Juice Tank Size Installed At Mill No. 02 Is 1.3 M Dia. Remove The 1.5 M Length Which Is Damaged And Put It In The Scrap Yard And Make A Juice Tank From Tinned 8 / 10 Mm Plate And Erect It At The Same Place And Make Trial Tena By Making Connections As Before. ( Lamsam ) Juice Tank Size Installed At Mill No. 03 Is 1.0 M Dia. Remove The 1.5 M Length Which Is Damaged And Put It In The Scrap Yard And Make A Juice Tank From Tinned 8 / 10 Mm Plate And Erect It At The Same Place And Make Trial Tena By Making Connections As Before. ( Lamsam ) Juice Tank Size Installed At Mill No. 04 Is 1.0 M Dia. Remove The 1.6 M Length Which Is Damaged And Put It In The Scrap Yard And Make A Juice Tank From Tinned 8 / 10 Mm Plate And Erect It At The Place And Make Trial Tena By Making Connections As Before. ( Lamsam ) Remove The Damaged / Leakage Juice Tank Installed On Skin Juice And Put It In The Scrap Yard And Make A New One From The Given 10 / 12 Mm Plate And Erect It And Give It A Trial By Making Relevant Connections Etc. ( Lamsam ) Mill No. Remove The Overgrown Gutter Installed On 01 And Put It In The Yard And Make A Gutter From The New 12 Pipe Line / Plate, Install It At Its Place, Connect It And Give It A Trial. ( Lamsam ) Juice Tank Size Installed On Skeen Juice Pump Is 215 M Dia. 30 Meter Length Which Is Damaged / Leakage Should Be Removed And Put In The Scrap Yard And The Tee Pit Should Be Rebuilt With New 10 / 12 Mm Plate And Erected And Given Trial By Making Appropriate Connections Etc. ( Lamsam ) Removing The Damaged Valve Guard Of The Count Pinion Of Mill No. 01. 02 And 03 And Putting It In The Ward And Making Cover Guard As Per The Sample From New 2 / 3 Mm Plate. Placement ( Lamsam ) Removing The Damaged Top Guard Of The Count Pinion Of Mill No. 01. 02 And 03 And Putting It In The Yard And Installing The Cover Guard As Per The Sample From The New 2 / 3 Mm Plate Given. ( Lamsam ) Mill No. Removing The Damaged Valve Guard Of 04 Key Pinion And Putting It In The Yard And Installing The Cover Guard As Per The Sample From The New 2 / 3 Mm Plate Given. ( Lamsam ) Mill No. Removing The Overloaded Top Guard Of The Count Pinion Of 04 And Putting It In The Yard And Installing The Cover Guard As Per The Sample From The New 2 / 3 Mm Plate Given. ( Lamsam ) To Repair The Damaged Bearing Housings For Mill Roller With 5 / 6 Mm Thick Ms Plate As Per The Specifications And To Give Satisfactory Trial Of Hydraulic Testing. Cutting And Removing The Bed Of The Last Motion Of The Tunnel Transmission Gear Of Mill No. 03 And Making The Bed As Before From The Given New 25 / 40 Mm Plate And Giving A Satisfactory Trial By Drilling For The Bolts As Per The Plumbers Block. The Line Of The 20 Ton Capacity Eot Can Installed In The Mill House Has Been Cut At Several Places, It Is Repaired And The Rail Is Bundled As Per Requirement And A Satisfactory Trial Is Carried Out. ( Lamsam ) Cut The Ci Sluice Valve 24° Dia Located On The Spray And All The Connections Related To It And Put It In The Scam Yard And Modify It To Install A New Popup Valve 24° Dia In Its Place And Complete The Work And Conduct A Satisfactory Trial. ( Lamsam ) Dismantling The Resistance Box And Making A New One From Tee Mm Plate And Fixing It In Place And Making Leakproof Trial By Stiffening And Welding. ( Lamsam ) Cutting Out The Damaged Monitor Casing And Ribs Inside The Centi Machine And Fabricating It With A New 12 Mm Ms Plate And Giving A Satisfactory Trial After Completing The Work. ( Lamsam ) Completely Cut Out The Taper Cone Of The Dome Of Pan No. 3 And Replace It With A New 12 Mm Ms Plate. ( Lamsam ) Cutting Out The Neck Box Of Door Telescope And Making The Box From The Bent Plate. Installing A New Pipeline Of 150 Mm Size For The Valve, Fixing The Upper Cover, Welding It And Giving It A Trial. ( Lamsam ) Platform, Pipe Below Vessel No. 2 Of Old Quad Set. De-Humidifying The Tank, Water Cone Etc., De-Installing The Claddria And Keeping It At The Specified Place And Erecting New Claddria And Completing All The Related Work And Giving A Satisfactory Vacuum Trial. ( Lamsam ) Cutting The C.I. Runus Valve 12 Dia And Nrv And All The Connections Related To It Located At The Injection Site And Putting It In The Scrap Yard And Replacing It With Popup Valve 12 Dia, Completing The Work By Modifying It And Completing The Satisfactory Trial Tena. ( Lamsam ) Cutting The Old Necked Band Reducer From The Saxon Pipe Of The Ejection And Spray Pump And Putting It In The Scrap Yard, Cutting The Flange And Cleaning It And Making A New Band And Reducer And Fitting It By Welding And Giving It A Trial. ( Lamsam ) Defective Cyclone On Vacuum Filter. Mud Tank Box. Dismantling Of Flavor Valves Etc. And Making New Ones From Tinned 5 Mm Plate And Making Box Flapper Valves And Installing Them By Stenting The Boiler Tubes. Making The Platform And Doing All The Work And Giving It A Trial. ( Lamsam ) Cutting Out The Damaged Plate Of The Side Plate And Left Tray Of The Vacuum Filter ( Size 14° 28 ) And Making It From 10 Mm Ms Plate And Fitting All The Connections ( Nipples, Box Band Etc. ) And Trial By Doing Leak Proof Welding. Give. ( Lamsam ) Cleaning The Agil Installed On The Top Of The Clarifier And Overlapping It All Around With A Tinned 6 Mm Ms Plate And Giving A Leakproof Trial By Welding The Agil ( 50 X 50 X 6 Mm ) Casing. ( Lamsam ) Cleaning The Surface Of The Steam Plate Of The First Compartment Of The Clarifier And T. Cutting The Bud Of Ms Plate Of Mm. Cut A 100 Mm Hole In The Bud And Overlap It With The Plate And Give A Leak Proof Trial By Applying A Flat Iron On The Entire Periphery Of The Plate Along With The Vertical And Wet Plate. ( Lamsam ) The Catcher Element ( Size 75 X 75 Mm ) Fitted In The Pan Should Be Made At An Angle. ( Lamsam ) Dismantling The Damaged Scole Of Mud Mixture And Installing A New One From A Cut 4 Mm Ms Plate And Installing It As Before And Giving It A Trial. Cutting Out The Damaged External Catcher Of The Semi-Condenser ( $00 M2 Heating Surface ) And Fixing It As Before Using A Tinned 8 / 10 Mm Ms Plate And Making All The Related Connections Satisfactorily. Size 2 5Mtr × 2M Height ( Lumsam ) Cutting Out The Overlying Shell ( Above The Tube Plate ) Of The Semi Condenser ( 1000 M2 Heating Surface ) , Making A 35 Meter Cup × 4.5 Meter Height From 10 Mm Ms Plate, Making All The Relevant Connections And Making A Satisfactory Trial Tena. ( Lamsam ) Cutting Out The Overburdened Shell ( Above The Tube Plate ) Of The Syrup Sulphiter, Making A 25 Meter Cup × 7.5 Meter Height From 8 / 10 Mm Ms Plate, Making All The Relevant Connections And Making A Satisfactory Trial Setup. ( Lamsam ) Dismantle All The Damaged Cooling Coils, Center Shaft And Worm Wheel Drive Installed In Crystallizer No. 9 And 7 And Put Them In The Scrapyard. ( Lamsam ) In Crystalizer No. 6 And 7, Coils Of 200 Meter Square Cooling Surface Were Made From 3 / 4 Dia Ms Pipe As Per Drawing And Trial Tena And Its Related Header Flange Was Done By Doing Hydraulic Testing At 45 Kg / Cum. . Nipple, Band Valve. Complete The Work By Applying Reducer Paste. ( Lamsam ) Repair Of Damaged Agitator Of Vacuum Filter Size 14 × 28 Cutting Out And Before Ms Angle Channel Flour Like Preparing And Installing A New Agitator And All Related Do The Work And Give Trial. ( Lamsam ) Making Four Columns From Ms Channel And Ms Angle To Keep The Clear Juice Filtration Tank On 4 Meter Diet And Making A Platform To Keep The Tank From Ms Beam And Boiler Tube. Trial Tena After Completing All Related Work Including Railing. ( Lamsam ) Repairing The Damaged Rail / Square Bar Of Can Unloaders And Installing New Rail / Square Bar As Per Requirement And Carrying Out Satisfactory Trial Test. ( Lamsam ) Funt And Side Plate Of Donnelly Chute Installed At Mill No. 1 Which Has Melted And Is Removed From The Side In Its Place Support Of Ms Flat With Mm Thick New Plate Satisfy By Fitting And Fitting On The Side Trial Tena. ( Lamsam ) Bank Plate And Tones Of Donali Chute Installed At Mill No. 2 Side Plates That Have Melted And Can Be Removed From The Side Ms Flat With 8 / 10 Mm Thick New Plate In Place. Preparing By Installing Key Support And Fitting On The Side Satisfactory Trial Tena. ( Lamsam ) The Runner Bases Of The Inter Rack Carriers Of Mill No. 1, 2 And 3 Have Melted And In Their Place, The Runner Bases Of Both The Sides Should Be Fitted With 150 Mm Channel And Given A Satisfactory Trial. The Channel At The Base Of The Dome Of Inter Rack Carrier Of Mill No. 1. 2 And 3 Has Melted, Remove It By Dismantling It And Fit A 150 Mm Channel In Its Place And Give A Satisfactory Trial. Cutting The Water Trough And Side Plate Of Inter Rack Carrier No. 3 And Installing 8 Inch Wide 4 Mm Thick Plate, Welding And Alignment And Satisfactory Trial Tena. ( Lamsam ) Erection Of Fabricated Ms Pipes Of Different Sizes And Providing Leak Proof Trials. Sugar Collar / Flange Of Ram Of A-Fame Of Mill No. 02 Which Is Broken, In Which The Ring / Collar Must Be Made New And Fitted At The Mill Site And Given A Satisfactory Trial. Reboring Of Valves In Pin Holes Of Head Stock Of Mill No. 02 At Mill Site. Making Hydraulic Liners Of Mill No. 03 And 04 On Conversion Basis. Removing The Burnout Ss Plate / Liner Fitted On The Side Plates Of The Fibroidizer And Trial Tena By Fitting The New Ss Plate Provided On The Bottom And Top Side Plates And Refactor Plate. Cutting Out All The Damaged Cooling Pipes / Arms Fitted In The Kitilizer, Cutting 16 Mm Flat Iron / Ms Plate, Bending It As Per Requirement, Making The Return / Arm And Installing It And Satisfactory Trial Tena. Cutting Out The Partial Plate Of The Damaged Top / Bottom Header Of The New / Old Vapor Line Juice Heater And Replacing It By Bending It With A 12 Mm Thick Plate And Fitting The Heater Strip In Reverse And Completing All The Work And Giving A Satisfactory Trial. Cutting Out The Side Plate Of The Vacuum Filter Size 8 X 16 And The Excess Plate Of The Bottom Tray And Installing It Using The Given 10 Mm Ms Plate And Making All The Connections And Giving It A Leak Proof Trial. Cutting Out The Intermediate Tray Of The Clarifier And T Went. Making A New One From Mm Plate And Installing It All Leak Proof Trial Tena After Completing The Related Work. Cut Out The Taper Cone Portion 5450 ( Approximately ) Fitted Between The Calandria And Cells Of The Pans And Make It From 12 Mm Thick Plate, Make All The Connections At Its Place And Install It As Before And Give A Satisfactory Trial. In The Aeration Tank Installed On The Etp, Make A Header Of 4 Inches Diameter And Put A Line In It And Make 140 Pieces Of Eight Dowels Of 1.10 Meter Each From The Pipe Taken Out Of The Old Super Heater And Give A Satisfactory Trial. In The Calandria ( Size O.D. 2.5 M, Height 2 M ) Of Old Quad Set No. 4 ( Dating Surface 300 M ) , Over Lapping Of The Calandria Shell Is To Be Done All Around With 6 Mm Plate And For Over Lapping In The Calandria, The Body Is To Be Over Lapped. A Piece Of Approximately 1.5 M To 2.0 M Height Will Have To Be Cut And Kept Outside And Stopped With A Body Channel / Angle Etc. After That, The Calandria Will Be Lifted And The Work Of Over Lapping On The Shell Of The Calandria Will Be Done. All Ammonia Coils. Stool. Condensate Pipeline. By Installing Steam Inlet Line Etc. As Before, Give A Satisfactory Trial At 4 To 5 Kg / Cm2 Pressure Hydraulic. The Height Of The Vapor Space Body Shell ( Dia. 3.5 M ) Of 1000 Sq. Cm Heating Surface Is To Be Increased By About 2 M And Taper Cone. Replace The Mentioned Weak Part Of The Body Shell With The Given Plate Of 10 Am Moi And Make A Shell Of 02 Meter Height From A New Plate Of 10 Mm And Install It And After Opening The Top Cover, Do Leak Proof Welding With The Shell ( At 4 Kg Pressure ) And All The Connections. Staircase. Providing Satisfactory Hydraulic Testing By Working On Pipelines Etc. Removing The Old Sugar Grader ( 15 Tons ) And Installing A New Sugar Grader Of 10 Tons In Its Place. Channel. Angle Column. Fit It Correctly As Per The Drawing And Make All The Connections Of The Sugar Grader In The Bin And Sugar Elevator Chute As Per The Drawing And Do All The Elements And Give A Satisfactory Trial And Keep The Old Grader At The Specified Place. Dadar Diameter Of Spray Pond Is 750 Mm. 650 Mm. 550 Mm. 475 Mm. Making 385 Mm Total Length 50 Meters By Bending It From 8 / 10 Mm Ms Plate And Making Connections With All The Branch Pipelines And Giving Satisfactory Trials. Dadar Diameter Of Spray Pond Is 750 Mm. 650 Mm. 550 Mm. 475 Mm. 385 Mm Total Length About 50 Meters Till Nipple. Band. Including Flange Dismantling And Placing The Scrap In The Scrap Yard Dismantling The Suction Cone Of The Id Fan Installed On The Boiler And Installing A New Suction Cone From 6 Mm Ms Plate. Vapor Cell Heating Surface 1500 Sq. Meter Staging, Column. Beam. Platform, Railing. Staircase. With Exhaust Steam Inlet Connection Valve. Including Vapor Steam Inlet Connection Valve. To Connect The Header Of The Old Vapor Cell With Vapor Outlet Pipe Line Valve. Juice Inlet Juice Outlet Connection. Condensate Line Bottle. Pump. Complete All Small And Big Works Related To Vacuum Breaker, Ammonia Coil Connection, Water Connection, Washout Connection Etc. And Vapor Cell And Give Satisfactory Trial. Vapor Cell Heating Surface: Inserting A Two Meter Tube In A Tube Plate Of 1500 Square Meter And Expanding It And Doing Hydraulic Testing At 70 Pounds Is Satisfactory. Staging Column For Ss Dch. Platform. Making And Installing Stairs Etc. Juice Inlet / Outlet Connection. After Making The Vapor Pipe Inlet Connection, Installing The Valve And Completing All The Small And Big Works Related To Dch, Giving A Satisfactory Trial.
