Tender For Supply Of Machmilling, Thiruvallur-Tamil Nadu

Supply Of Machmilling , Supply Of Mechanical Departmentcomputer Integrated Manufacturing Laboratory Items , Cnc Mill Machine With Servo Motors 1. Controller Pc Based System With Plc Control And Emulation Of Fanuc, Siemens, Heidehein And Traub Controller 2. Traverse X, Axis 300 Mm X Axis Minimum Traverse Y Axis 200 Mm Y Axis Minimum Traverse Z Axis 250 Mm Z Axis Minimum 3. Table Size : Length X Width 600 X 225 Mm Minimum 4. Axis Control Simultaneous Three Axis Control With Servodrives & Servomotors And Optional 4Th Axis Indexing Facility Axes Motors Ac Servo Motors With Digital Feedback Servo Motor Make Siemens / Fanuc 5.Maximum Table Load 120 Kg. Min. 6. Tool Changer Automatic Tool Changer Through Software No. Of Tools 8 Minimum Atc Actuation Pneumatic With Pneumatic Compressor Tool Dimensions : As Per Iso 30 Standard 7. Automatic Tool Changer Automatic 8 Station Tool Changer To Be Operated By Pneumatic Powerpack (Compressor To Be Provided By Manufacturer) Main Spindle Motor – Power 2 Horse Power Min. 8. Main Spindle Motor – Speed 150 – 300 Rpm 9. Resolution X Axis 1 Micron Resolution Y Axis 1 Micron Resolution Z Axis 1 Micron 10. Rapid Traverse 5,000 Mm Per Minute Feed Rate 1 To 2000 Mm/Min 11. Cutting Force X / Y / Z 900 / 900/ 1200 N 12. Position Accuracy X / Y / Z * 10 Micron Maximum 13. Lubrication System Main Spindle, Guide Ways And Other Areas Automatic Lubrication System To Be Operated Through Software 14. Safety Devices Needed Fully Enclosed Working Area. Limit Switches For X And Z Axes Emergency Off. 15. Control 24 V Dc Signal Voltage. With Surge Protection For Sudden On / Off Of Electrical Supply Or Surge Voltage Or Current 16. Type Of Control System Plc Controller Of Servo Drives With Modbus Communication Facility To Pc. Controller Should Be Able To Emulate Fanuc / Siemens / Heidenhein Controllers 17. Complete Training Module It Must Have Complete Cad-Cam Solution & Dnc Facility 1) 3D Model & 2D Facility 2) Cad Program From Industry Should Be Machined On Trainer 18. Cad Software Linking Facility Cad Model Linking Facilty From Autocad, Unigraphics, Proe, Catia Should Be Able To Import 19. Co-Ordinate System Cartesian Coordinate As Well As Polar Co-Ordinate Programming Facility To Be Provided. Industrial Grade Mop Industrial Grade Mop For User Interface With Online Reset , Axis Drives Axis Movements With Siemens / Fanuc / Mitsubishi Servo Motor And Drives With Encoder Above 10000 Ppr 20. Main Supply Three Phase Supply, 415V Ac 21. Main Spindle Motor 2Hp Main Spindle Controller Infinite Variable Speed Control With Vfd Vfd Make Delta / Siemens 22. Machine Link Rs-232 Link/ Rs-485 And Usb Cable From Pc To Machine And Ethernet Communication 23.Software Programming And Operating Software And Manuals With Courseware & Project Book 24. Coolant Flood Coolant System Of Capacity Of 4 Liters 25. Guard Totally Enclosed High Visibility Guard 26. Safety System Emergency Stop Button Axes Limit Switches 27. Tool Path Tool Path Graphics To Verify Program Prior To Machining 28. Job Scaling Facility And Canned Cycles Required Control Software Features: 29. Programming Format Programming Format With Siemens And Fanuc And Iso Codes Pc Based Software Window Based Pc Software Which Should Work On Window –Xp Platform. It Must Provide Online 3D Graphics 31. Programming Facilities Mdi Programming Facilities 32. Interpolation Full Circular And Linear Interpolation 33. Programming Units Imperil / Metric Programming 34. Subprogram Subprogram With Repeat Facility / Program Call 35. Machine Stop Manual And Programmable Machine Stops 36. Software Requirements For Programming Datum Shift Program Verification Via Dry Run Facility Tool And Program Offset Can Be Saved To The Disc. Program Verification Via Dry Run Facility. Full G And M Code Listing With Context Sensitive Help. Single Block Or Auto Execution Block Skip Function Block Search Facility 2D And 3D Simulation: Dynamic Zooming, Color Coding Of Tools, Different Move Types-Rapid /Linear/Arc Distinguished By Colours, User Defined Tool Shapes And Sectional Views Comprehensive Tool-Path Graphics Including 2D &3D Color Simulation, Tool-Path Plot And Machining Process Simulation With Tool Animation Directory Listing Program Merging Facility Automatic Error Checking With Message Continuous And Incremental Jog Modes With Variable Feed Rates Screen Axis Display For Distance To Go Values. Full Edit Mode Allowing Alters, Delete, Insert. Cycle Start/Hold Programmable Dwell Over Travel Limits And Emergency Stop Programmable Spindle Speed: 150-3000Rpm Programmable Federate:0-600Mm/Min Constant Surface Feed Simultaneous Controlled X And Z Axes Diameter / Radius Programming Internal/External Screw Cutting Roughing And Finishing Cycles Canned Turning Cycles Tool Offsets For 16 Tools Incremental Tool Wear Compensation Tool Nose Radius Compensation Interface With Cad/Cam Software Built In Virtual Micrometer Password Protected Machine Parameters 37. Pc Configuration: Multi Media Pc - Processor: Intel Duel Core 3 Ghz, With Ht Technology, System Bus 2Gb Fsb Cache: Intel Processor 2.8 To 3.6 With 1Mb L2 Cache Hdd: Seagate 400Gb, 7200 Rpm Graphic Card Modbus Communication Facility Monitor: 15” Color Monitor Mouse: Optical Scroll Mouse Wireless Keyboard: Wireless Drive Cd Rom: 52X32x52x Ether-Net Card: Integrated Drives For All The Necessary Hardware 38. Cad-Cam Software Cad Model Import Facility And Automatic Code Generation Software To Be Provided Alongwith Machine. Modeling And Code Generation Software Has To Be Provided 39. Training& Manual The Successful Tenderer Shall Provide Sufficient On The Job Training At The Tender’S Own Cost To At Least Two (2) Nominated Teachers For Each School In System Operations And Routine Maintenance Of The Equipment. 1)User Manual, 2) Operating Manual, 3) Maintainnace Manual 4) Training Viedo Cd 40. Miscellaneous Three Days On Job Training At Institute Operating Instruction & Maintenance Manual, Electric Circuit Diagrams: 2 Sets Courseware & Project Book: 01 Set Set Of Maintenance Tools & Necessary Spare Parts. 01 Set Foundation, Installation & Commissioning At Site Warranty: One Year => Limited

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