Tender For Repair / Maintenance Of Dg Sets And Connected Works At Af Stn Adampur.; 1 Servicing & Maintenance Of Dg Sets As Per ManufacturerSmaintenance Reference To The Entire Satisfaction Of Engineer-In-Charge, Complete As Per Following:- ( I ) Draining Out Engine / Lubrication Oil, Flushing And Pouring New Engine Oil To Dg Set Including Supply And Replacement Of Oil Pan / Chamber Gasket ( Ii ) Supply And Fix, Primary And Secondary Fuel Filter Element Make Bosh Complete With Gasket / Rubber Ring, In Replacement As Per Existing Sample. ( Iii ) General Servicing Of Dg Set By Opening Of Tappet Cover / Top Cover, Tappet Clearance Setting With Injector Timming Adjustment, Re-Fixing Of Tappet / Top Cover Including Supply And Replacement Of Tappet Cover Packing Set, Fixed With Shellac / Bostic Tube. ( Iv ) Tightening Of All Electrical Connections, Avr Connections, Alternator Connections And Panel Connections ( V ) Tightening Of All The Hoses, Fuel Connections. ( Vi ) Opening Of Battery Terminals Negative And Positive, Cleaning Of Posts Negative And Positive Of Batterywith Ambri Paper / Regmaar, Applying Petrolium Jelly Over The Posts, Refixing The Battery Terminals Properly. ( Vii ) Filling Of Coolant To Radiator As Per Required Level ( Viii ) Testing Of Engine On Load For 30 Minutes Own Cost Of Contractor. 2 20 Kva To 40 Kva 3 63 Kva To 82.5 Kva 4 100 Kva To 140 Kva 5 160 Kva To 200 Kva 6 320 Kva To 400 Kva 7 Repair / Overhauling Of Dg Setremoving Tappet Cover And Cylinder Heads Gaskets From Dg Set, Grinding And Polishing Of Cylinder Heads, Grinding Of Valve Seats, Grinding Of Inlet And Exhaust Valve After Fixing New Seals, Calibration Of Injector, Refitting Cylinder Head And Tappets Cover, Changing Of Oil And Replacement Of Following Parts & Capacity :- ( I ) Bearing In Fan Body ( Ii ) Inlet And Exhaust Valve Pair ( Iii ) Valve Sheet Insert ( Iv ) Inlet And Exhaust Valve Guide ( V ) Cylinder Liner With Joint Ring ( Vi ) Gasket For Head ( Vii ) Gear Oil Seal ( Viii ) Oil Seal All ( Ix ) Thermostate Element ( X ) Hose Set ( Xi ) Lub Oil Pressure Gauge ( Xii ) Flexible Pipe ( Xiii ) Starter Ring ( Xiv ) Water Pump Assy ( Xv ) Radiator Pipe ( Xvi ) Fuel Pipe ( Xvii ) Branded Wrapped Belt ( Xviii ) Testing The Dg Sets On Load 8 20 Kva To 40 Kva 9 63 Kva To 82.5 Kva 10 200 Kva To 400 Kva 11 Repairing, Decarburizing Manifolds Exhaust System And Connected Items Dg Setsincluding Replacement Of Unserviceable Asbestos Rope On Exhaust Muffler / Silencer Including Necessary Nuts, Bolts & Washer Etc With Necessary Masonry Work As Required, Complete Asfollowingcapacity:- 12 20 Kva To 40 Kva 13 63 Kva To 82.5 Kva 14 100 Kva To 140 Kva 15 160 Kva To 200 Kva 16 320 Kva To 400 Kva 17 Repairing, Cleaning / Servicing Of Radiator Assembly Dg Setsincluding Descaling Of Tubes With Solution, Chemicals And Compressed Air Blast Including Soldering / Gas Welding Of Leaking Tubes Including Cutting Welding Of Rusted Ms Tubes With New Tubes, Making It Leak Proof, & Re-Fixing After Testing, Asfollowingcapacity:- 18 20 Kva To 40 Kva 19 63 Kva To 82.5 Kva 20 100 Kva To 140 Kva 21 160 Kva To 200 Kva 22 320 Kva To 400 Kva 23 Calibration Of Fuel Injector Assembly At Authorize Workshop Including Replacement Of Cup, Barrel And Plunger Injector Washer Etc, And Re-Fixing To Its Original Position Including Necessary Service As Required, Including Transportation To Workshop And Back Asfollowingcapacity:- 24 20 Kva To 40 Kva 25 63 Kva To 82.5 Kva 26 100 Kva To 140 Kva 27 160 Kva To 200 Kva 28 320 Kva To 400 Kva 29 Rubber Hose Pipe Set With Clamps Suitable For The Size Of Dg Sets In Replacement Offollowingcapacity:- 30 20 Kva To 40 Kva 31 63 Kva To 82.5 Kva 32 100 Kva To 140 Kva 33 160 Kva To 200 Kva 34 320 Kva To 400 Kva 35 Servicing Of Alternator / Avr Of Dg Setof Any Make And Type By Disconnecting All Connecting All Electric Connections And Removing Dust From Alternator / Avr And Checking Of Wiring Complete If Burnt Replace The Wire With Same Size Of Conductor And Making Connection Of All Components Complete As Following Capacity:- 36 20 Kva To 40 Kva 37 63 Kva To 82.5 Kva 38 100 Kva To 140 Kva 39 160 Kva To 200 Kva 40 320 Kva To 400 Kva 41 Oil Filter Cartage Element With O Ring Of Dg Set Complete In Replacementas Per Existing Sample As Following Capacity:- 42 20 Kva To 40 Kva 43 63 Kva To 82.5 Kva 44 100 Kva To 140 Kva 45 160 Kva To 200 Kva 46 320 Kva To 400 Kva 47 Air Filter ( Both Outer & Inner ) Elementin Replacement With O Ring Fordg Set Complete As Following Capacity:- 48 20 Kva To 40 Kva 49 63 Kva To 82.5 Kva 50 100 Kva To 140 Kva 51 160 Kva To 200 Kva 52 320 Kva To 400 Kva 53 Cleaning Of Diesel Tank Of Any Size / Capaity Including Replacement Of Worn-Out Pipe Line And Measuring Scale And Make It Leak Proof, Replacement Of Connection Fuel Inlet Drain With Bush, Re-Fixing In Original Position With Necessary Clamps, Nut & Bolts, Complete. 54 Turbo Charger As Per The Existing Including Testing, In Replacement Complete As Following Size:- 55 100 Kva To 160 Kva 56 200 Kva To 400 Kva 57 Common Spare Parts Of Dg Setsin Replacement Complete As Following:- 58 Engine Oil 15 W 40. 59 Brass Terminal Heavy Duty For Battery. 60 Distrilled Water 61 Acid Mixed Water 62 Water Temperature Gauge Sensor 63 Injector Overflow Pipe 64 Thermostat 65 Fuel Feed Baby Pump 66 Asbestos Rope Superior Quality On Exhaust Silencer Pipe 67 Oil Pressure Gauge As Per Existing Sample & Capacity 68 Temprature Gauge For Oil / Water 69 Fuel / Oil Pipe Lines ( High Pressure Rubber Pipe Covered With Steel Armoured ) 70 Oil Temprature Gauge 0-130º C 71 Water Temprature Gauge 0-130º C 72 Dc Ammeter 0-50Amps 73 Ac Ammeter 0-500Amps 74 Dc Voltmeter 0-50Amps 75 Ac Voltmeter 0-500Amps 76 Frequency Meter 77 Tachometer Cable 78 Ignition Switch Dc With Key 79 Oil Pressure Gauge 0-7 Kg / Sqcm ( Cat Part No 46.244.01 ) 80 Self Starter For 12 Volts Dc 81 Self Starter For 24 Volts Dc 82 Stopper 12 V 83 Rubber Hose Pipe Different Size For Radiator, Air Cleaner To Turbo, Turbo To Sump, Injector To Filter, Filter To Tank, Filter To Tank 84 Copper Battery Lead Connection In Replacement Suitable For 2 X 12 V, 180 A H Battery 1.2 Mtr Long Each For Positive & Negative Connections And 0.5 Mtr Long For Battery Inter Connection Lead Duly Pre Soldering And Fixingof Lugs And End Copper Terminal And Testing Complete. 85 Relay 12Volts 25 Amp Cat 111X2-12-60 In Replacement Complete. 86 Engine Safety Control Unit 20 Kva To 140 Kva In Replacement Complete. 87 Safety Control Unit-Ecr-19 A For 160 Kva To 400 Kva In Replacement Complete. 88 Maintnance Free Battery With Initially Charged 12 Volt With 24 Months Warrenty In Replacement As Following Capacity. 89 88 Ah 90 150 Ah 91 180 Ah 92 Autocut Electrical Battery Charger Of10 Amp Unit Smps With Constant Voltage Output With Battery Charging Transformer And Moulded Type Rectifier Unitin Replacement As Following Capacity. 93 12 Dc 94 24 Dc 95 Coolant For Dg Sets As Per Dg Set ManufacturerS Recommendations In Replacement Complete. 96 Door Hinges Suitable For Dg Set Sound Proof Enclosure, Of Any Capacity & Make, For Smooth Opening & Closing As In Replacement Complete. 97 Door Locks Suitable For Dg Set Sound Proof Enclosure, Of Any Capacity & Make, For Smooth Opening & Closing As In Replacement Complete. 98 Door Handles Suitable For Dg Set Sound Proof Enclosure, Of Any Capacity & Makefor Smooth Opening & Closing As In Replacement Complete. 99 Repair / Overhauling Ofdc Alternator By Dismantling From The Dg Set After Taking Out The Fan Belt And Pulley, Replacement Of Armature Coil, Carbon Etc And Re-Fixing The Same, Testing Complete For Dg Set Of Capacity 20-400Kva, Complete. 100 Fan Belt Set As Per Existingin Replacement Complete. 101 Servicing Of Self Starter Assembly Of Dg Setby Disconnecting The Self Starter Assembly From The Engine And Dismantling , Cleaning, All Accessories, Replacing Worn-Out Parts Like Carbon Brushes, Penion Of Existing Teeth, Bendex Bushes, Armature, Solenoid Assy 12 Volt Contact Plates Etc And Rewinding The U / S Feild Coil Etc And Varnishing Complete As Following Capacity:- 102 12 Volt 103 24 Volt 104 Maintenance / Repair Works To Amf Panel Of Dg Sets 105 Maintenance, Repair, Servicing Of Automatic Mains Failure Panel 24Volt Dc And 440Volt Ac Supply Operated System By Locating Faults And Replacement Of Userviceable Parts And Components, Complete All As Specified And Directed, As Per Following:- ( A ) Repair Of Faulty Worn Out Control Wiring Dc / Ac For Engine Starting And Off, With Adequate And Suitable Size Copper Conductor Wire, Connected With Proper Copper Lugs & Terminals Through Protection Pipe / Casing. ( B ) Repair Of Worn Out / Faulty Internal Wiring Of Controls And Timers, Indicating / Measuring Instruments Through Various Control Fuses And Relays With Suitable And Adequate Size Of Copper Conductor Wire, Connected With Suitable Copper Lugs And Terminals. ( C ) Replacement Of Worn Out Small Control Fuses, Indicating Lamps, Various Type Of Copper Lugs, Thimbles Terminals All As Deemed Necessary Or Directed Including Minor Spare Parts And Components In Order To Make System Serviceable And Perfectly In Working Order ( D ) Testing Of System On Load. 106 Note:- Spare Parts In Replacement Will Be Measured And Paid For Separately Under Respective Item Of Boq. 107 Solid State Electronic Engine Starting Relay 12 / 24 Volts Dc 108 Alternator Voltage Monitor Relay 3 Phase 415 Volt 109 Main Voltage Monitor Relay 3 Phase 415 Volt 110 Under Voltage Monitor Relay 3 Phase 415 Volt 111 Solid State Electronic Timer 0-60 Second, 24 Volts Dc 112 Electronic Earth Fault Relay For Alternator Protection 24Volts Dc 113 Electronic Over Load Relay For Alternator Protection 24Volts Dc 114 Mode Selector Switch Auto / Manual Test 24 Volts Dc 115 Power Contactor Mcx 03 Catno. Cs 97011, Rating 32 Amp , 3 Phase 4 Pole, 415 Volt 116 Power Contactor Mcx 13 Catno. Cs 97015, Rating 80 Amp , 3 Phase 4 Pole, 415 Volt 117 Power Contactor Mcx 33 Catno. Cs 97021, Rating 200 Amp , 3 Phase 4 Pole, 415 Volt 118 Power Contactor Mcx 41 Catno. Cs 97023, Rating 325 Amp , 3 Phase 4 Pole, 415 Volt 119 Front Mounting Aux Contact Block 2 No + 2 Nc Catno. Cs 94114, Rating 32 Amp , 3 Phase 4 Pole, 415 Volt 120 Vmr Relay 121 Tyre Nylone 16 Ply With Tube Inner Of Size 6.00-16 For Trolly Mounted Dg Sets In Replacement Complete. 122 Opening / Dismantling And Taking Outexisting Unserviceable Alternator From Dg Set And Transporting To Civil Workshop, Taking Out Burnt Out Winding Of Stator & Rotor And Other Defective Parts From The Alternator & Includingre-Winding Of Stator With Superenamalled Copper Wire Of Existing Size, H Class & Re-Winding Of Rotor Mainfield Coil With Superior Quality Copper Strip Of Existing Size, H Class Including Required Insullation Material Viz Hardner, Varnish, Sleeve, Mechanical Lathework, Re-Winding Of Rotary Rectifier Including All Other Minor Unforseen Parts Of Alternator Rrequired In The Re-Winding And Transporting Back To Site And Re-Fixing The Same In Dg Set, Testing The Dg Set To Entire Satisfaction Engineer-In-Charge Of Following Capacity / Rating As Under: - 123 200 Kva 124 400 Kva 125 Front Operated Onload Change Over Switch400 Amp 4 Pole Ie-400A Ue 415V, Ac -23B, Ui-1000 A, Is-13947 ( P-3 ) Iec-60947 ( P-3 ) B-10330 As Per Existing Fitted In Amf Panel In Replacement Complete. 126 Spray Painting Of Dg Set, Alternator, Panel , Diesel Tank And Base Frame Etc. With Two Coat Of Synthetic Enemel Paint As Per Mes Colour Code After Reparing To Broken Parts Of Body With Gas Welding , Cleaning Of Old Painted Surface By Rubbing / Removing Of Old Paint And Making Surface Reddy For Painting To Thedg Set Ofbcapacity Upto 400 Kvacomplete All Specified. 127 Electric Operated Single Phase 0.5 Hp, 230 Volts Ac Copper Winded, Centrifugal Self Priming Monoblock Pump Set 25 Dia Mm Suction And 25 Mm Dia Delivery Make Havells / Crompton Suitable For Drawing Of Fuel From Barrels And Filling To The Dg Sets At Various Locations Comlete With Suitble Size Of Copper Cable 20 Mtrs Long And Heavy Duty Flexible Rubber Pipe 20 Mm Dia And 20 Mtrs Long Etc Complete. 128 Battery Charger For Dc Batteries Of Range 6 Volts To 48 Volts Provided With Selector Switch And With Fast And Slow Charging System, In Replacement, Etc Comlete. 129 Hand Operated Rotary Barrel Pump 25 Dia Mm Suction And 20 Mm Dia Delivery Suitable For Drawing Of Fuel From Barrels, In Replacement, Etc Comlete. 130 Earthing Complete With Galvanised Iron Earth Plate Electrode Of Size 600 X 600 X 6 Mm Buried Directly In Ground ( Earth Pit Not Less Than 2.25 Mtr Deep Below Ground Level ) With Top Edge Of The Plate Not Less Than 1.5 Metre Below Normal Ground Level, Connected To And Including Gistrip 32X6 Mm ( Upto The Cross Arms ) By Means Ofgi Bolts / Nuts / Washers, Protected By 40 Mm Bore Gi Medium Grade Pipe. Earth Plate Shall Be Surrounded By Alternate Layer Of Charcoal Or Coke And Common Salt 15 Cm Thick All Around Bottom And Top. 20 Mmbore Gi Light Grade Pipe For Watering And Including Funnel, Wire Mesh, Factory Made Pccearthing Pit Chamber & Cover Including Necessary Excavation & Earth Work, All As Specified & Shown In Electrical Plate No. 5 Of Mes Schedule Part – I, In Replacement, Complete.Note:- ( I ) Factory Made Pcc Pit Chamber Shall Be Provided At Least 1.5 Metre Away From The Earth Electrode And Pipe For Watering Shall Be Provided In Slanting Manner. ( Ii ) The Unit Rate Includes Earthing Lead & Protection Pipe Upto 7.5 Metre From Top Of Earth Plate. 131 Notes Applicable To Seral Item No. 1To 35.01:- ( I ) To Maintain Utmost Security At Af Station, Contractor Will Arrange His Workmen Along With T&P In A Manner That Nonfunctional Dg Set / Amf Panel Is Made Functional Swiftly Within 24 Hour Of Receiving Of Complaint From The Mes, During Entire Contract Period. ( Ii ) Not Withstanding With The Provision Of Compensation For Delay Envisaged Under Condition 50 Of Iafw-2249, General Conditions Of Contracts, Additional Compensation@ Rs. 500 / - Day Will Be Charged From Contractor In Case He Fails To Make The Dg Set / Amf Panel Functional To The Entire Satisfaction Of Engineer-In-Charge Within 24 Hour Of Receiving Of Complaint From The Mes Regarding Non Working Dg Set. 132 Note :Amount Ofcredit For Retrieved Materials Is Mentionedintender Documents In Pdf Form Which Will Be Deducted While Acceptance Of Tender Offline.
