Tender For Conclusion Of Aiamc Of 03 E-H Deck Cranes For A Period Of 03 Years, Chennai-Tamil Nadu

Tender For Conclusion Of Aiamc Of 03 E-H Deck Cranes For A Period Of 03 Years; 1 Quarterly Scope Of Work - 1.5T Craneinspect The Structure For Any Distortion Or Twist. Chip, Scrub And Clean All Rusted / Corroded Spots And Make Them Rust Free. Primer Application To Be Carried Out Post Cleaning. 2 Check & Inspect Free Movement And Condition Of Pullies And Rope Supporting Rollers, Do The Needful Cleaning And Lubricate Them 3 Check Condition Of Bushes, Bearing And Record 4 Uncoil The Complete Anti-Twisting Galvanised Wire Rope. Clean, Apply Grease And Re-Install The Wire Rope 5 Check Hook For Proper Functioning And Brake Assembly For Proper Functioning 6 Check Condition Of Fasteners, Tighten Then, If Required 7 Check For Proper Functionig Of Hydraulic Pump. Necessary Adjustment / Rectification Of Defect To Be Carried Out. 8 Hydraulic Oil In The Hydraulic System Will Be Checked And Refill Tank As Per Specific Grade :- Agip Oso 46 / Hydraulic Oil ( Ss-46 ) In The Hydraulic System Will Be Laboratory Tasted And Report Will Be Submitted 9 Check Filter Clog Indicator And Record Their Health. Replace Filter, If Necessary 10 Inspect The Condition Of Slew Bearing & Lubricate. 11 Check All Safety Alarms, Limits And Indicators And Ensure For Their Proper Functioning 12 Carry Out Functional Trials From All Modes To Prove The System In Presence Of Ships Staff 13 Quarterly Scope Of Work - 2.5T Craneinspect The Structure For Any Distortion Or Twist. Chip, Scrub And Clean All Rusted / Corroded Spots And Make Them Rust Free. Primer Application To Be Carried Out Post Cleaning. 14 Check & Inspect Free Movement And Condition Of Pullies And Rope Supporting Rollers, Do The Needful Cleaning And Lubricate Them 15 Check Condition Of Bushes, Bearing And Record 16 Uncoil The Complete Anti-Twisting Galvanised Wire Rope. Clean, Apply Grease And Re-Install The Wire Rope 17 Check Hook For Proper Functioning And Brake Assembly For Proper Functioning 18 Check Condition Of Fasteners, Tighten Then, If Required 19 Check For Proper Functionig Of Hydraulic Pump. Necessary Adjustment / Rectification Of Defect To Be Carried Out. 20 Hydraulic Oil In The Hydraulic System Will Be Checked And Refill Tank As Per Specific Grade :- Agip Oso 46 / Hydraulic Oil ( Ss-46 ) In The Hydraulic System Will Be Laboratory Tasted And Report Will Be Submitted 21 Check Filter Clog Indicator And Record Their Health. Replace Filter, If Necessary 22 Inspect The Condition Of Slew Bearing & Lubricate. 23 Check All Safety Alarms, Limits And Indicators And Ensure For Their Proper Functioning 24 Carry Out Functional Trials From All Modes To Prove The System In Presence Of Ships Staff 25 Quarterly Scope Of Work - 6.5T Craneinspect The Structure For Any Distortion Or Twist. Chip, Scrub And Clean All Rusted / Corroded Spots And Make Them Rust Free. Primer Application To Be Carried Out Post Cleaning. 26 Check & Inspect Free Movement And Condition Of Pullies And Rope Supporting Rollers, Do The Needful Cleaning And Lubricate Them 27 Check Condition Of Bushes, Bearing And Record 28 Uncoil The Complete Anti-Twisting Galvanised Wire Rope. Clean, Apply Grease And Re-Install The Wire Rope 29 Check Hook For Proper Functioning And Brake Assembly For Proper Functioning 30 Check Condition Of Fasteners, Tighten Then, If Required 31 Check For Proper Functionig Of Hydraulic Pump. Necessary Adjustment / Rectification Of Defect To Be Carried Out. 32 Hydraulic Oil In The Hydraulic System Will Be Checked And Refill Tank As Per Specific Grade :- Agip Oso 46 / Hydraulic Oil ( Ss-46 ) In The Hydraulic System Will Be Laboratory Tasted And Report Will Be Submitted 33 Check Filter Clog Indicator And Record Their Health. Replace Filter, If Necessary 34 Inspect The Condition Of Slew Bearing & Lubricate. 35 Check All Safety Alarms, Limits And Indicators And Ensure For Their Proper Functioning 36 Carry Out Functional Trials From All Modes To Prove The System In Presence Of Ships Staff 37 Half-Yearly Scope Of Work - 1.5T Crane Check Oil Level In The Reduction Of All Hydraulic Gear Sump. Add Oil If Requrid 38 Check The Condition Of All Hydraulic Cylinders & Adjust The Postion Of Pins If Necessary 39 Check Induction Level Of Motor 40 Check Condition Of Hoses, Electrical Cables Including Cable Reel. Change Hosesif Necessary 41 Check The Operating Pressure Of All Operations And Adjust If Necessary. Carryout Functional Trials From All Modes To Prove The System In Presence Of Ship Staff 42 Half-Yearly Scope Of Work - 2.5T Crane Check Oil Level In The Reduction Of All Hydraulic Gear Sump. Add Oil If Requrid 43 Check The Condition Of All Hydraulic Cylinders & Adjust The Postion Of Pins If Necessary 44 Check Induction Level Of Motor 45 Check Condition Of Hoses, Electrical Cables Including Cable Reel. Change Hosesif Necessary 46 Check The Operating Pressure Of All Operations And Adjust If Necessary. Carryout Functional Trials From All Modes To Prove The System In Presence Of Ship Staff 47 Half-Yearly Scope Of Work - 6.5T Cranecheck Oil Level In The Reduction Of All Hydraulic Gear Sump. Add Oil If Requrid 48 Check The Condition Of All Hydraulic Cylinders & Adjust The Postion Of Pins If Necessary 49 Check Induction Level Of Motor & Slip Ring ( Only 6.5T Crane ) 50 Check Condition Of Hoses, Electrical Cables Including Cable Reel. Change Hosesif Necessary 51 Check The Operating Pressure Of All Operations And Adjust If Necessary. Carryout Functional Trials From All Modes To Prove The System In Presence Of Ship Staff 52 Annually Scope Of Work - 1.5T Crane The Bolts Will Be Checked By Tightening Them With The Specified Torque. During The Operation The Bolted Connection Must Be Relieved Of All Tensile Stress Coming From External Loads. Damaged / Missing Bolts Will Be Replaced 53 Slew Ring Wear Test By Measuring Instruments With An Exactness Of Atleast 1 / 10 Mm Will Be Carried Out. The Safe Functioning Of The Slew Ring Is Dangerously Reduced If The Maximum Allowable Deviation Is Exceeded. 54 Slew Hydraulic Motor & Gear Box ( With Oil Immersed Multi-Plate Break ) Will Be Overhauled Of Any Break Down ( Make Homworthy ) 55 Check All Hydraulic Cylinders For Leak. Renews Seals If Requried. Carryout Functional Trials From All Modes To Prove The System In Presence Of Ship Staff 56 Annually Scope Of Work - 2.5T Crane ( Sl. 66 - 70 ) The Bolts Will Be Checked By Tightening Them With The Specified Torque. During The Operation The Bolted Connection Must Be Relieved Of All Tensile Stress Coming From External Loads. Damaged / Missing Bolts Will Be Replaced 57 Slew Ring Wear Test By Measuring Instruments With An Exactness Of Atleast 1 / 10 Mm Will Be Carried Out. The Safe Functioning Of The Slew Ring Is Dangerously Reduced If The Maximum Allowable Deviation Is Exceeded. 58 Slew Hydraulic Motor & Gear Box ( With Oil Immersed Multi-Plate Break ) Will Be Overhauled Of Any Break Down ( Make Homworthy ) 59 Check All Hydraulic Cylinders For Leak. Renews Seals If Requried. Carryout Functional Trials From All Modes To Prove The System In Presence Of Ship Staff 60 Annually Scope Of Work - 6.5T Crane ( Sl. 71 - 76 ) The Bolts Will Be Checked By Tightening Them With The Specified Torque. During The Operation The Bolted Connection Must Be Relieved Of All Tensile Stress Coming From External Loads. Damaged / Missing Bolts Will Be Replaced 61 Slew Ring Wear Test By Measuring Instruments With An Exactness Of Atleast 1 / 10 Mm Will Be Carried Out. The Safe Functioning Of The Slew Ring Is Dangerously Reduced If The Maximum Allowable Deviation Is Exceeded. 62 Slew Hydraulic Motor & Gear Box ( With Oil Immersed Multi-Plate Break ) Will Be Overhauled Of Any Break Down ( Make Homworthy ) 63 Check All Hydraulic Cylinders For Leak. Renews Seals If Requried. Carryout Functional Trials From All Modes To Prove The System In Presence Of Ship Staff 64 Spare For - 6.5T Crane ( Spare For Half- Yearly Routine, Sl. 77-81 ) Kit Of Electric Spare 65 Screw M24 X 160 66 Washer M25 67 Nut M24 68 Locknut M24 69 Spare For - 6.5T Crane ( Spare For Annual Routine, Sl. 82-94 ) Brush For Rotary Actuator 70 Filter Element Of The Built In Filters 71 Rubber Element For Coupling Electric Motor 72 Gaskets For Hyd. Cylinder ( Dwg 150 / 4494 ) 73 Gaskets For Hyd. Cylinder ( Dwg 150 / 4493 ) 74 Air Filter 75 Filters 76 Screw M24 X 130 77 Screw M24 X 120 78 Bearing For Sheaves As Per Sample 79 Bearing For Sheave Block Assy As Per Sample 80 Hydraulic Hose 81 End Fittings, Ferrules Kit For Hyd Lines 82 Spare For - 2.5T Crane ( Spare For Half- Yearly Routine, Sl. 95-107 ) Filter Element Of The Built In Filters 83 Kit Of Electric Spare 84 Screw M20 X 140 85 Washer M21 86 Nut M20 87 Locknut M20 88 Screw M24 X 100 89 Washer M 25 - 90 Nut M24 91 Locknut M24 92 Bearing As Per Sample 93 Hydraulic Hoses 94 End Fittings, Ferrules Kit For Hyd Lines 95 Spare For - 2.5T Crane ( Spare For Annual Routine, Sl. 108-112 ) Gaskets For Hydraulic Cylinder ( Dwg 150 / 4369 ) 96 Gaskets For Hydraulic Cylinder ( Dwg 150 / 4413 ) 97 Air Filter 98 Rubber Element For Coupling Electric Motor 99 Bearings For Sheave Block Assy 100 Spare For - 1.5T Crane ( Spare For Half- Yearly Routine, Sl. 113-122 ) Kit Of Electric Spare 101 Screw M16 X 55 102 Washer M 17 103 Screw M16 X 90 104 Screw M X 110 105 Washer M17 - 106 Nut M16 - 107 M16 Locknut 108 Hydraulic Hoses 109 End Fittings, Ferrules Kit For Hyd Lines 110 Spare For - 1.5T Crane ( Spare For Annual Routine, Sl. 123-131 ) Filter Element Of The Built In Filters 111 Rubber Element For Coupling Electric Motor 112 Gaskets For Hyd. Cylinder ( Dwg 150 / 4422 ) 113 Gaskets For Hyd. Cylinder ( Dwg 150 / 4421 ) 114 Air Filter 115 Bearings For Sheave Block Assy As Per Sample 116 Bearing For Sheaves As Per Sample 117 Bearing & Seal Kit For Electric Motor 118 Bearing & Seal Kit For Electric Motor 119 Anticipatary Spares For 2 Yr Aiamc ( Spares For 6.5T Crane, Sl. 132-139 ) Cut Off Valve 120 Diverter Valve 121 Sequence Valve 122 Cable Reel 123 Hose Reel 124 Hydraulic Pump Bell Housing Aluminium 125 Hydraulic Pump 126 Kit Disc For Winch Brake 127 Anticipatary Spares For 2 Yr Aiamc ( Spares For 2.5T Crane, Sl. 140-147 ) Diverter Valve 128 Diverter Valve 129 Diverter Valve 130 Cable Winding Reel 131 Hydraulic Pump 132 Gasket For Winch Brake 133 Kit Disc For Slew Brake 134 Kit Disc For Winch Brake 135 Anticipatary Spares For 2 Yr Aiamc ( Spares For 1.5T Crane, Sl. 148-156 ) Diverter Valve 136 Diverter Valve 137 Hydraulic Pump 138 Cable Reel 139 Hose Reel 140 Hydraulic Pump Bell Housing Aluminium 141 Gasket For Winch Brake 142 Kit Disc For Slew Brake 143 Kit Disc For Winch Brake

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INR 444000.0 /-

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