Fabrication And Erection Work Related To Mill Boiling House For Season 2023-24-After Removing The Cut / Damaged Rail / Square Bar Of The Cane Unloader, Fitting The New Rail / Square Bar In Its Place Or By Reversing The Old Rail / Square Bar And Giving Trial. Removes Weak Parts Of Hood / Side Body Of Chopper / Labeler / Fiberizer And Makes Necessary Repairs. Rbc Replacement Of Defective Runner Of Kas Carrier Bagas Elevator And Installation Of New Runner. Removal Of Damaged Old Runner Of Can Carrier / Rack Carrier / Inter Carrier By Cutting And Replacing It With New / Old Runner. Removal Of Damaged Old Angle Of Cane Carrier / Rack Carrier / Inter Carrier By Cutting And Fitting Of New Angle In Its Place. R.B.C. / Bagasse Elevator / Cas Bagas Carrier / Rack Elevator By Cutting Off The Neck / Weak Part Of The Tuff And Preparing And Fitting The Tuff From New / Old Plate And Giving Trial. Inter Carrier To Carry Out Interrupted Repair Of Suit And To Line Up Its Spat. Fixing Of Guide ( Banded Portion ) For Cane Carrier / Inter Carrier / Bagasse Elevator / Bagasse Carrier As Per Profile. Fabricating New Rack For Rackcarrier As Per Sample / Drawing. To Fabricate New Ranks For Rbc Chain / Bagasse Elevator And Case Bagasse Carrier As Old Ones. Removal Of Gully / Damaged Plates Of Donali Suit And Fitting And Repairing New / Old Plates In Its Place. Page Mills Street / Removal Of Weak Juice Trays Fabricating New Juice Trays From Ms Plates And Fitting Them In Place And Giving Leak Proof Trial. Fixing The Gutter Which Has Melted On The Dsm Screen By Making It From New And Old Plate. Lifts The Anvil Plate Of The Fiberizer By 6 And Fits It As Per Instructions. Cutting And Removing Weak Parts Of Body Slope, Broken Gutter Etc. Of Dsm Skino Installed On The Mill And Giving Successful Trial Of Juice Drain By Fabricating The New Part And Fitting It In Place. Cut And Remove The Neck / Weak Part Of Dealer Juice Tanks Installed For Mill Juice, Fabricate New One According To The Old One And Fit All The Connections In Place And Give Leak Proof Water Trial. Fabricate According To Under Fit Roller Sample From 10 Mm Plate Of Mill No. 5. Replacement Of Old Dunali Suits Installed In The Mill And Installation Of New Ones Etc. The Headers On The Juice Pumps Of The Mill Have Melted. Fitting It With 6 Pipelines And Making Related Connections. Repairing Of Gully / Weak Bodies And Suits Of Bagasse Feeders Of Boiler No.1.2.3. Removal Of Corroded / Damaged Ci Bagasse Feeder Mouth Piece On Boiler Mats And Repairing And Fitting New / Old Mouth Piece In Their Place. To Fabricate Mesh Of Steam Filters For Steam Dam Of Boilers As Per Specifications. Uncoil All The Tubes Of Economizer Of Boiler No. 1 And 2, Take Them Down, Clean Them And Tie Them In Place After Hydraulic Testing. Outgoing Flue Gas Ducting / Fd Ducting Of Boilers By Cutting And Removing Weak Parts And Fitting In Place After Fabrication And Giving Leak Proof Trial. Dismantling The Old Pilumber Block Bearing Guide For The Shaft Of Rack Carrier And Fitting And Trialling The New One As Per The Profile. Cutting And Removing The Old Corroded Side Plate Of Can Carrier Rank Carrier Inter Carrier And Fabricating It From 6 / 8 Mm Plate And Fixing It In Place. 1.2.3 Fixing Of Melted Casing Of Id Fan / Fd Fan From 8 Mm Plate According To Profile. Replacement Of Rotten Fuel Gas Ducting Portion Of Boiler No. Cutting Down The Dumper Attached To The Abc, Cleaning The Garari Attached To The Same Rod, Straightening The Plate Of The Dumper, Repairing It And Giving Trial By Fitting The Dumper. R.B.C. / Baggage Elevator / Cass Carrier / Rack Elevator Street Weak Side Plate By Cutting And Fixing New / Old Plate. Fitting 3 Mm Plate 75 Mm X 485 Mm Juice Ring On The Journal Of Juice Mill. Removal Of Neck / Weak Part Of Wheeler Juice Tank Installed For Mill Juice, Fabricating New One As Per Old One, Fitting All Connections In Place And Giving Leak Proof Water Trial. Straightening Of Old Ms Plate From Scrap. Renovation And Fitting Of Lime Tank With 6 Mm Plate, Weight From 250 Kg To 500 Kg Removal Of Weak Casing Around The Screed Filter Of Boiler No. 1.2 By Cutting And Repairing With New And Old Plates. Cutting Out The Rotten Throat Channel Of The Hub Of Boiler No. 1 And 2 And Fitting A Channel Of 300 Mm From 10 Mm Plate In Its Place. Strengthening Broken Balings Of Rotten Channels Under The Rails On Both Sides Of The Can Unloader By Bracing And Supporting Them. Re-Installation Of Old System Having Rubber Sheet Bed In Juice / Water Weighing Scale And Giving Satisfactory Trial. 1 For Juice Heater / Cube / Vapor Cell / Pan / Vacuum Filter Etc., After Removing Leaky / Weak Condensate Water / Juice Receiving Bottles, Fabricate New Ones As Per Sample And Fit Them With All Connections And Give Leak Proof Trial. Cutting Out The Gully / Weak Mud Boot Of The Compartment Of The Juice Clarifier And Fitting It In Place By Fabricating A New Mud Boot From The Given 8 Mm Plate And Giving It The Desired Support And Giving A Leakproof Water Trial After Applying The Mud Seal. Cut And Remove The Neck / Weak Part Of The Juice Clarifiers Shell / Roof / Foam Chamber And After Fabricating It From 6 / 8 Mm Thick M.S. Plate And Fitting It In Place, Leak Proof Baling From Inside And Outside And Give Successful Water Trial. Cutting Out The Weak Mud Box / Juice Box Of The Juice Clarifier And Making A Box From The Given Plate And Fitting It With Telescopic Valves And Giving A Leakproof Trial. Successful Trial Of Leak Proof By Replacing The Top And Bottom Neck Of Batch Type Sulfur Furnace With 25 Mm Plate. Removing The Weak Throat Sulfur Melter / Melt Receiver Of The Sulfur Furnace And Fabricating The Melter With Steam Coil From New 10 / 12 Mm Plate, Checking It At 300 Pounds Pressure And Giving Successful Trial By Making All The Connections. Removal Of The Bottom Plate Of The First Compartment Of The Door, Making A New Plate And Fixing It And Giving It A Leak Proof Trial. Defective / Weak Agitator Of Vacuum Filter And Mud Dey Should Be Repaired And Give Leak Proof Trial. After Removing And Cleaning The Vacuum Filter Which Has Condenser And Pipeline In The Air And Replacing The Corroded Plate Of The Condenser, Put It In Its Place And Give Water Trial. Removal Of Weak / Leaky Brass / Ss Tubes From Pan / Vapor Cell / Quad Body And Placed At Designated Places. Page 2 Fitting Of Weak / Leaky Brass / Ss Tubes Of Pan / Vapor Roll / Quad Body And Hydraulic Testing At Standard Pressure. Remove Weak / Leaky Brass / Ss Tubes Of Juice Dieter And Keep Them At The Designated Place. Fitting Of Weak / Leaky Brass / Ss Tube Of Juice Heater. Hydraulic Testing At Standard Pressure. Dismantle The Weak / Rotted Agarella On The Pan And Quad And Fabricate New Agarella. 40 Ton Pan Ke Complete Shell Taper Cone Sevaal. After Dismantling Amarela Etc. New 12 / 10 Mm. Erection After Fabricating From Plate With All Connections And Giving Vacuum Trial After Water Testing. Removal Of Pan And Waste Neck / Bad Seam And Fit The New One According To The Sample And Give Leak Proof Trial. Remove The Weak / Loose Top Taper Portion Of The Pans Shell And Fabricate The Taper Portion According To The Old One And Fit It In Place And Give Leak Proof Water / Vacuum Test. Fitting All The Ammonia Line With Header Made Of New Pipe And Giving Satisfactory Hydraulic Trial Inside The Quad Body. Fix All The Ammonia Line Guy Headers Inside The Pan Body Made Of New Pipe And Give A Satisfactory Hydraulic Trial. Removal Of Bad Necks And Weak Gutters Of Pans And Mascot Pumps And Fitting New Ones Or Repairing Old Ones. Straightening Of Broken / Bent Arms Of Air Cool Crystallizers, Seed Crystallizers And Vacuum Crystallizers Or Fitting New Ones By Fabricating Them And Giving Satisfactory Trials. Removal Of Sugar Melters Throat / Weak Watm Cone By Cutting And Fabricating Watm And Gall Part According To The Sample From The New Plate, Fitting It In Place And Giving Trial Of Leak Proof Water And Drive. Cut And Remove The Neck / Weak Shell Part Of The Sugar Melter. Fabricate The Natum And Gall Parts According To The Sample From The New Plate And Fit Them In Place And Give The Trial Of Leak Proof Water And Drive. Cutting And Removing The Scissor On The Pan, Quad Vapor Shell And Fitting It With A New Plate And Giving A Trial. Approx. Dia ( 1500 Mm To 2100 Mm ) Cutting The Weak Part Of The Above Mentioned Kunwars And Repairing With New Plate / Old And Strengthening And Giving Trial. A - Cut And Remove The Neck / Weak Cone Hood Of The Centrifugal Machine And Prepare And Fit It According To The Sample. After Removing The Old Guide Rings Of Centrifugal Couple Machines, Fabricate New Ones According To The Sample And Fit Them As Before And Give Them A Trial. Necessary Repair Of Loose / Monitor Casings Of Centrifugal Machines. Refitting The Lifting Hood Of The Centrifugal Couple Machine. Removal And Fitting Of Discharge Chute Of Centrifugal Couple Machine. Fitting Of Centrifugal Machine By Making Top Cover With Coil From 5 / 8 Mm Plate. And Fit. In Dwapar, After Removing The Air Plate, Making It From A New 3 Mm Plate As Per The Instructions, Fit It And Give It A Trial. After Removing The Neck / Bad Connecting Rod Holder Of The Sugar Dipper, Fabricate A New One In Its Place And Fit It In Place And Give A Trial. Cut And Remove The Neck / Weak Portion Of The Sugar Hopper Trough And Fabricate A New Trough And Fit It In Place By Riveting And Balding And Give A Satisfactory Trial. Cutting And Removing The Rotted Pipes Of Ci / Ms Of Spray Pond, Opening The Cluster Safely, Fitting New Ms Pipe And Cluster And Giving Successful Trial. Making And Fixing Coils Of Cords According To The Old Ones. Dismantling Of Ms Pipeline. ( A ) Dismantling Of 1 / 2 To 4 Ms Pipe Line. ( B ) 5 To 12 Erection Of Ms Pipe Line. ( A ) . 1 / 2 To 4 Erection Of Ms Pipe Line. ( B ) Dismantling Of 5 To 12 Ms Pipe Line Work More Than 12 Dia. Fabricating Ms Pipe Line Work Above 12 Dia. Dismantling Of M.S. Pipe Line Work C. Erection Work More Than 12 Dia. ( A ) 1 / 2 To 4 Dismantling Of Ci Pipeline. ( B ) . 5 To 12 Erection Of Ci Pipeline. ( A ) 1 / 2 To 4 Erection Of Ci Pipeline. ( B ) 5 To 12 Dismantling And Erection Of The Following Ms Items. A- Band ( A ) 1 To 8 ( B ) . 7 To 20 ( C ) . 21 To 40 B. Flange / Blind ( A ) . 1 To 8 ( B ) 7 To 20 ( C ) . 21 To 40 S Nipple ( A ) 1 To 6 ( B ) 7 To 20 ( S ) . 21 To 40 D- Reducer ( A ) 1 To 6 ( B ) 7 To 20 ( S ) . 21 To 40 F - Cas / T ( A ) 1 To 8 ( B ) 7 To 20 ( S ) . 21 To 40 Opening, Cleaning And Checking Of Old Pipeline With Band, Ball, Flange And After That Fitting In Place. Syrup Magma And Mascot Pipe ( A ) 1 / 2 To 4 Opening Of Old Pipeline With Band, Valve Flange, Checking And After That After Fitting In Place Syrup Magma And Non-Wire Pipe. ( B ) . 5 To 12° Dismantling The Valve Up To Dia 12 Tying Valve Up To 12 Dia. Dismantling The Valve More Than 12 Dr. Tying Valve More Than 12 Dr. Erection Of Ss Line. 1-12 Removing And Fitting New Coils Up To 5 / 8 Dia And Giving Leak Proof Trial. Removing And Refitting Coils Up To 5 / 8 Dia And Giving Leak Proof Trial. Ss Cut Out The Square Coil In The Syrup Molasses Tank, Make A New One And Fit It In Place. Removal Of Manhole And Re-Installing It In Place. Patching As Per Instructions On Any Equipment Tank / Basil Etc. Inside The Plant From 12 To 24. Remove The Weak Potion Around The Neck Of Any Equipment Inside The Plant And Fix It With A New Plate. Removal Of Weak Headers Made Of Ms Fitted In Spray Pumps And Spray Pond, Placing The Removed Pipes At The Designated Place Outside The Spray Pond And Giving A Leakproof Trial By Fitting The New Pipe From The Given Plate Along With The Related Band Flange And Nipple. A- 500 M0m0 B- 600 M0m0 C 700 Mm D 800 Mm Replace Throat Cone K Dia Up To 1 M - Dia More Than 1 M To Tank / Vasil A- To Dismantle. B- To Do Fabrication. To Have An Erection. Removal Of Old Gutter And Installation Of New One From M.S. Plate. Removing The Band Of Motor Pump And Fixing It As Per Instructions. A. From 5Hp To 75Hp B- 75 Hp To 200 Hp Dismantling The Platform, Fabrication And Erection. B- Creating A New Platform. Dismantling The Platform, Fabrication And Erection. Repair Of Old Platform. Live / Stair Dismantling, Fabrication And Erection. A- Repairing Of Old Stairs / Stairs. Live / Stare Dismantled. Fabrication And Erection. B. Making And Installing Ladders From Agil / Pipe Etc. Carry Out Live / Stair Dismantling Fabrication And Erection. C - Making And Installing New Railing. Removal Of Magma / Mascot Pump Gear Box, Drive Bed Of Motor, Refitting And Giving Trial. Page 3 Dismantling Of Platform Fabrication And Erection. Unscrew The Old Dilapidated Platform And Put It In The Scrapyard. The Blower Of The Bagasse Blower Centrifugal Machine And The Blower Of The Molding Shop Were Redesigned And Given A Satisfactory Trial. Making And Fitting Of Blower Casing Of Bagasse Blower Centrifugal Machine Blower Molding Shop. Work Of Light Structure At Any Station Inside The Plant. B- Heavy Structural Work At Any Station Inside The Plant. Straighten The Old Ms Plate / Iron Used From The Scrap. Getting Approval From The Concerned Engineer / Chief Engineer Before Starting The Work. Fixing Of Old Gi Sheet By Making Frame From Scrap Pipe On Various Electric Db / Starter Inside The Mill. Screwing Of Weak 400 / 500 Mm Beams On Both Sides And Top And Bottom With 6 Mm Plates At Various Places In The Mill. Removal Of Neck Headers Of Raw Juice / Sulfated Juice / Juice Heater / Clarifier Juice / Hot Water / Syrup / Melter Pumps And Fitting And Trial By Making Headers From Given Pipe Flanges Replacement Of Gully Footwall Net / Gully Stainer Of Ejection / Spray Pump By New One. A – Pump Mf 40 / 40 Replacement Of Gully Footwall Net / Gully Stainer Of Ejection / Spray Pump By New One. B - Pump 3 Up 2 And 10 Up 1 The Weak Mesh Of The Ejection Channel Should Be Removed And A New Mesh Should Be Made From The Provided Ms Rod / Plate As Per The Instructions. Removal Of Gully Plates Of The Body Of Various Units ( Quad, Pan Vacuum Crystallizer ) By Cutting And Fitting 8 / 10 / 12 / 16 Mm Plates In Their Place And Giving Satisfactory Water And Vacuum Trials. Work Of Making Section / Delivery Line In Injection Pump And Spray Pump. Hydraulic Testing By Repairing The Coil / Tube Of Dat Exchanger Of Dat Air Blower Of Dopper. Meet Between I.R. C. To Set Up The Following Functions ( A ) Making And Installing New Box, Runner And Structure Etc. From Iron And Steel Provided For Chain And Rank And Giving Satisfactory Trial. ( B ) To Give Satisfactory Trial By Erection Of Provided Head And Tail Shaft With Sprocket, Plumber Block Etc. ( C ) To Make New Donali Shot On Friend And Give Satisfactory Trial. Fitting The Top Of The Venturi Of The Wet Screwer By Making A New One From The Plate Provided. Making A New One From The Plate Provided With The Wet Screwer, Removing The Old One And Giving It A Trial. R From The Iron And Steel Provided. B. C. Fixing Trough Runner Runner Base Site Plate And Giving Satisfactory Trial.
