Pre Fabricated Pipe Spools (Package A And B) Design, Engineering, Manufacturing, Procurement Of Materials And Bought Out Components, Assembly At Shop, Testing At Manufacturers Works, Inspection By Tpia, Packing, Supply Of Pre Fabricated Pipe Spools ( Package A And B) , Piping Spoolsupply, Fabrication & Delivery At Site: - Supply Ofpiping Materials Like, Pipe, Fittings, Flanges, Valves For Drain/Vent & Instruments, Fabrication, Ndt,Rfid Taging, Packing, Transportation And Delivery Etc Of Fabricated Spools At Site. - Fabrication Of Piping Spools Including Cutting, Edge Preparation, (Inclusive Of Grinding The Edges Of Pipe, Fittings, Flanges Etc. To Match With The Mating Edges Of Uneven/Differentthickness Wherever Required); Fitup, Bending, Preheating/ Post Heating Wherever Required, Welding (Including Stress Relieving), Threading, Tappings For Pressure Gauges, Thermowells, Sample Connections And Fittings, Like Elbows, Reducers, Tees, Piping Specials Such As Mitres And Fabricated Fittings, Vents, Drains, Reinforcement Pads Also Includes Supports Welding Which Needs To Be Welded With Parent Spool, Cleaning & Flushing By Water/Compressed Air - Surface - Preparartion, Application Of Primer, Intermdiate And Final Coat , Marking As Perpainting Specification. Cost Of Painting To Be Included In Unit Rate For Supply Part In Mt. - All Type Of Testing As Specified In The Specification For Non- Destructive Examination Of Piping, Draining Of Water , Drying By Compressed Air, - Performing Positive Material Identification(Pmi) Using Alloy Analysers: - Engaging Approved Third Party Inspection Agency (Tpia) For Stage Wise Inspection For Procurementand Fabrication, Inspection Release Notesall Inclusiveas Per Approved Qap/Itp - Packing And Delivery Of Fabricated Spoolsat Numaligarh Site - Including All Consumables, Labour, Machineries, Supervision, Preparation & Submission Of Necessary Spool Mark Up Plan , Quality Document , Final Documentation Etc. Needed To Complete Work As Per Specifications And Drawings - Quoted Rate Shall Includes Water And Power Arrangement . - Bidder Quoted Rate Shall Includes All Charges Towards Handing Over Of Material To Store /Contractor And Obtaining Documentation For Delivery Of Piping Spools. - Valves Sw/Bw For Drain/Vent/Instrument Connection For Big Bore Lines Are In Vendor Scope. - Supports Welded Directly To Pipe Only From Parent Pipe Is Included In Vendor . Vendor Shall Follow Minimum Basic Criteria For Spool Fabrication. - Manpower Deployment : Providing Skilled Personnel Till The Contract Period At Nrl Site For Spool Management ,Monitoring, Coordination As Per Sow Document (Tp-1P30a-Pi-Sow-0001) Clause 15 (Site Support) Note:- Quantities Mentioned Below May Varies ± 10% For 6 And Above & 15% For Upto 4 Sizes. , Supply Of Piping Materials - Pipe , Fittings , Flanges , Valves Sw/Bw For Drain/Vent/Instrument Connection, Ndt, Testing, Painting,Transportation And Delivery Etc Of Piping Spools At Site. Categoryofmaterialgroup:Alloy Steel : Thk. <= 10Mm , As Ibr , As Nace , As Nace+H2 , As Non Ibr , Categoryofmaterial Group:Carbon Steel : Thk. <= 10Mm , Cs Galv , Cs H2 , Cs Ibr , Cs Internal Coated , Cs Nace , Cs Nace+H2 , Cs Non Ibr , Categoryofmaterialgroup:Nickel Alloy : Thk. <= 10Mm , Nickel Alloy 825 , Categoryofmaterialgroup:Hastalloy : Thk. <= 10Mm , Hastalloy Uns N10276 , Categoryofmaterialgroup:Stainless Steel : Thk. <= 10Mm , Ss 304 , Ss 304L Nace , Ss 316L , Ss 321 Nace , Ss 347 , Ss 347 Nace , Categoryofmaterialgroup:Alloy Steel : Thk. > 10Mm And <= 20Mm , As Ibr , As Nace+H2 , As Non Ibr , Categoryofmaterial Group:Carbon Steel : Thk. > 10Mm And <= 20Mm , Cs H2 , Cs Ibr , Cs Nace , Cs Nace+H2 , Cs Non Ibr , Cs Internal Coated , Categoryofmaterialgroup:Nickel Alloy : Thk. > 10Mm And <= 20Mm , Nickel Alloy 825 , Categoryofmaterialgroup:Stainless Steel : Thk. > 10Mm And <= 20Mm , Ss 304L Nace , Ss 316L , Ss 321 Nace , Ss 347 , Categoryofmaterialgroup:Alloy Steel : Thk. > 20Mm And <= 30Mm , As Nace+H2 , As Non Ibr , Categoryofmaterial Group:Carbon Steel : Thk. > 20Mm And <= 30Mm , Cs H2 , Cs Nace , Cs Nace+H2 , Cs Non Ibr , Categoryofmaterialgroup:Nickel Alloy : Thk. > 20Mm And <= 30Mm , Nickel Alloy 825 , Categoryofmaterialgroup:Stainless Steel : Thk. > 20Mm And <= 30Mm , Ss 304L Nace , Ss 321 Nace , Ss 347 Nace , Categoryofmaterialgroup:Alloy Steel : Thk. > 30Mm And <= 50Mm , As Non Ibr , Categoryofmaterial Group:Carbon Steel : Thk. > 30Mm And <= 50Mm , Cs Nace , Cs Non Ibr , Categoryofmaterialgroup:Stainless Steel : Thk. > 30Mm And <= 50Mm , Ss 304L Nace , Ss 321 Nace , Ss 347 , Ss 347 Nace , Primary Pipe Support - Weldedable Supports (As Per Scope Defined Elsewhere In The Tender Document) Pad, Trunnion, Corrosion Pad, Pipe Shoe, Vessel Clits Etc. , Categoryofmaterialgroup:Alloy Steel , Categoryofmaterial Group:Carbon Steel , Categoryofmaterialgroup:Nickel Alloy , Categoryofmaterialgroup:Stainless Steel , Categoryofmaterialgroup:Hastalloy , Fabrication Cost, Scope As Per The Material Requisition. Thk. <= 10Mm Carbon Steel Piping (Non Ibr); , Fabricationcost , Carbon Steel Piping (Nace); , Fabricationcost , Carbon Steel Piping (Ibr); , Fabricationcost , Carbon Steel Piping (H2); , Fabricationcost , Alloy Steel Piping (Sour); , Fabricationcost , Alloy Steel Piping (Non Ibr); , Fabricationcost , Alloy Steel Piping (Ibr); , Fabricationcost , Stainless Steel Piping (Non Ibr); , Fabricationcost , Stainless Steel Piping (Nace); , Fabricationcost , Nickel Alloy Piping (Nace); , Fabricationcost , Carbon Steel Piping (Internal Epoxy Coated); , Fabricationcost , Galvanised Carbon Steel Piping (Threaded - Seal Weld ) , Fabricationcost , Nickel Alloy Piping (Nace); , Fabricationcost , Hastalloy Piping (Nace); , Fabricationcost , Thk. > 10Mm And <= 20Mm Carbon Steel Piping (Non Ibr); , Fabricationcost , Fabrication Upto 24 Inch , Fabrication Nb 26 Inch - 30 Inch , Carbon Steel Piping (Nace); , Fabrication Upto 24 Inch , Fabrication Nb 32 Inch - 48 Inch , Carbon Steel Piping (Ibr); , Fabricationcost , Carbon Steel Piping (H2); , Fabricationcost , Alloy Steel Piping (Sour); , Fabricationcost , Alloy Steel Piping (Non Ibr); , Fabricationcost , Alloy Steel Piping (Ibr); , Fabricationcost , Stainless Steel Piping (Non Ibr); , Fabricationcost , Fabrication Upto 24 Inch , Fabricationabove 48 Inch , Stainless Steel Piping (Nace); , Fabricationcost , Nickel Alloy Piping (Nace); , Fabricationcost , Carbon Steel Piping (Internal Epoxy Coated); , Fabrication Upto 24 Inch , Fabrication Nb 26 Inch - 30 Inch , Fabrication Nb 32 Inch - 48 Inch , Thk. > 20Mm And <= 30Mm Carbon Steel Piping (Non Ibr); , Fabricationcost , Carbon Steel Piping (Nace); , Fabricationcost , Fabrication Upto 24 Inch , Fabricationabove 48 Inch , Carbon Steel Piping (H2); , Fabricationcost , Alloy Steel Piping (Sour); , Fabricationcost , Alloy Steel Piping (Non Ibr); , Fabricationcost , Stainless Steel Piping (Nace); , Fabricationcost , Nickel Alloy Piping (Nace); , Fabricationcost , Thk. > 30Mm And <= 50Mm Carbon Steel Piping (Non Ibr); , Fabricationcost , Carbon Steel Piping (Nace); , Fabricationcost , Alloy Steel Piping (Non Ibr); , Fabricationcost , Stainless Steel Piping (Nace); , Fabricationcost , Stainless Steel Piping (Non Ibr); , Fabricationcost , Modification Works As Defiened In Scope Of Work - Including Necessary Consumables, Manpower, Tools, Machineries, Retesting Etc. Complete In All Respect. This Item Will Be Operated As Per Instruction Ofinspection Incharge Only. Ref. Detailed Procedure Attached For Modiication Work In Measurement Of Works In Scope Of Work Annexure--2 Of Material Requisition Cutting Andgrinding Ofwelded Joints For All Material Grades Undermaterial Group : Carbon Steel , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , Size : 16 In To 24 In , Size : 26 In To 30 In , Size : 32 In To 48 In , Size : Above 48 In , For All Material Grades Undermaterial Group :Alloy Steel , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , Size : 16 In To 24 In , For All Material Grades Undermaterial Group :Stain Less Steel , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , Size : 16 In To 24 In , Size : Above 48 In , For All Material Grades Undermaterial Group :Nickel Alloy , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , For All Material Grades Undermaterial Group :Hastalloy , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , Size : 16 In To 24 In , Edgepreparation, Fit Up Andwelding For All Material Grades Undermaterial Group : Carbon Steel , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , Size : 16 In To 24 In , Size : 26 In To 30 In , Size : 32 In To 48 In , Size : Above 48 In , For All Material Grades Undermaterial Group :Alloy Steel , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , Size : 16 In To 24 In , For All Material Grades Undermaterial Group :Stain Less Steel , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , Size : 16 In To 24 In , Size : Above 48 In , For All Material Grades Undermaterial Group :Nickel Alloy , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , For All Material Grades Undermaterial Group :Hastalloy , Size Below 2 In , Size : 2 In To 6 In , Size : 8 In To 14In , Size : 16 In To 24 In , Manpower Deployment : Plant Location : Rptu For Nrl Expansion Project At Numaligarh Refinery Providing Skilled Personnel Till The Contract Period At Nrl Site For Spool Management, Monitoring, Coordination. Scope Includes But Not Limited To Below. • Coordination With Warehouse Incharge. • Coordination With Site Team And Coordination With Prefabrication Shop Team For Sequence Of Material Required At Site And Get The Material In Sequence With Respect To Erection Sequence. • Providing Computer 3 Nos Equipped With Necessary Software At Site Along With Deplyment Of Specialist , Updation Of Lhs In System ,In Co-Ordinatinon With Mechanical Contractor, Erection Report, Material Constrain Report (Loop Wise, System Wise, Line Wise Etc.) . Quoted Rates Shall Include All Lodging, Boarding, Transport Arrangement, Mobilisation, Demobilisation ,Insurance ,All Statutory Requirements,Contractors Overhead And Profits Cost Etc. , Manpower Supply For Coordination With Warehouse For Receipt Of Material , Entry Of Material Inside Refinery , Coordination With Site Team And Coordination With Prefabricated Spool Vendor Shop Team For Sequence Of Material Required At Site And Get The Material In Sequence With Respect To Erection Sequence. Minimum 1 Nos Specialist , Manpower Supply For Along Withcomputer 3 Nosequipped With Necesarysoftware At Site Along With Deployment Of Specialist , Updation Of Lhs In System, In Co-Ordinatinon With Mechanical Contractor, Erection Report, Material Constrain Report (Loop Wise, System Wise, Line Wise Etc.). Minimum 1 Nos Specialist
