Supply, Installation, Testing And Commissioning Of Electro-Mechanical Equipments At Water Supply Scheme Sathergund Qazigund Under Jjm.- 1 WSS Sathergund Qazigund (Stage 1st & Stage 2nd)(Adv. Cost Rs. 94,77,000/-) 2 Supply, installation, testing and commissioning of Horizontalpumping unit as per IS 1520 with following specification:-Pump:- 1.Type :- Horizontal split casing /MultistageDischarge 10000GPH , 50 Mtr HeadMaterial of construction1.Impeller:- S.steel 2.Shaft:- SS4103.Pump casing:- Cast Iron4.RPM- 14440The pump shall confirm to IS-1520 code MOTOR :-A)Type :- Horizontal squirrel cage Induction TypeB) Rating:- 20 HP/Suitable for above parametersC)No of phases: 3 phase415 V+10%,50 Hz, AC supplyD)Winding:-Copper wound squirrel cageE) Type of enclosure:-SPDP/TEFCF) Method of cooling:- Air cooled with fan mounted G)Method of Starting: star deltaH) RPM-14440 The pump-motor should be mounted on a common base frame fabricated out of M.S channel of suitable size and duly fitted with T- type foundation bolts /nuts and washers to make the pumping unit vibration free. The pump and motor should be coupled through suitable coupling. The coupling faces checked for both angular and axial alignment with the help of tapered gauges/feeler gauges or dial indicator.Job includes Testing and Commissioning of pumping unit on full load at site. Manufacturers Test Cerrtificateto be appended. 3 Fabrication, Providing and fitting of Y- junction having 1m length of each armto be fabricated out ofhot dip galvanized G.I, C-Class pipe . The job also includes Providing and welding of M.S flanges to the ends of each arm . the Thickness of flange shall conform to IS 6392 Part 1st Table-17. The flange welding shall be carried out in double layers using reputed make electrodes to form strong welding joint by dint of DC arc welding. The job further includes Providing and Fitting of nuts and bolts (conforming to IS:1363 Part 1st) and Rubber Insertion Gaskets (conforming to IS: 638/79) to be used between flanged joints. The size of the Y- junction is 125 mm 4 P/I/T/C of horizontal single phasemonoblock self primingpumping equipmentThe pump & motor should be mounted on a suitable size MS base frame . The Job also includes P/F of foundation bolts, DOL starter, wiring, and allied items. 5 Providing/supplying and fitting of G.I flanged 125 MM Rising Main at site. The Pipe shall be hot dip Galvanized, class Bconfirming to IS 1239. The job includes providing and fitting of M.S Flanges conforming to BIS 6392/1997 Table 17 (Rating PN16). The flanges shall be double welded both from inside and outside of the pipe using standard electrode of reputed make.Flanges (as per IS 6392/1997 Table:17)Thickness shall conform to IS 6392 Part 1st Table-17. The flange welding shall be carried out in double layers using reputed make electrodes to form strong welding joint.Welding ElectrodeDC Arc Welding using welding electrode having diameter not less than 4mm.Nuts and BoltsNuts and Bolts (conforming to IS:1363 Part 1st)Rubber Insertion GasketsRubber Insertion Gaskets (conforming to IS: 638/79) to be used between flanged joints. 6 Earth work in excavation by manual means in trenches for foundation, drains, pipes, cables (not exceeding 1.5 m in width ) and for shafts, wells, cesspits and the like not exceeding 10 sqm on plan, including dressing of sides and reaming of bottom lift upto 1.5 m, including getting out excavated earth and disposal of surplus excavated earth as directed. i. All kinds of soil (80 % )01 meter from cutting edge 7 ii. Ordinary rock(20%)01 meterfromcutting edge 8 Filling available excavated earth in trenches, plinth, sides of foundation etc.in layers not exceeding 20 cm in depth , consolidating each deposited layer by reaming and watering , lead upto 50 m ad lift upto 1.5m. 9 Providing and laying of soling stone including manual compaction 10 Centering and shuttering including strutting , propping etc. and removal of form work for: Foundation, footings, bases for columns 11 Providing and laying in position cement concrete of specified grade including curing but excluding the cost of centring and shuttering . all work upto plinth level with 1 : 1.5 : 3 mix ( 1 cement , 1.5 coarse sand , 3 graded stone aggregate 20mm nominal size) 12 Providing and laying in position 12 mm thick cement plaster of mix 1:4 ( 1 cement : 4 fine sand) 13 Fabrication, providing and fitting of washout Tee with each arm one feet long shall be fabricated out of 125mm dia. G.I C-class pipe with 16mm thick flanges fastened with weld joints on three ends. 14 Providing and fitting of, DN 125 mm PN 1.6/16Ductile Iron double flanged, non-rising spindle soft seated glandless gate/ sluice valves as per IS14846 for regulating the water supply outside the pumping units .The body and bonnent of the valve shall be of ductileiron, wedge with fully vulcanized EPDM rubber(Approved for drinking water) and NBR seal. The Gate/Sluice valve shall be compatible for buried applications and shall be safe to install in both horizontal and vertical positionsIt shall have electrostatic epoxy coating(approved for drinking water) both inside and outside of the valve. The valve shall be supplied along with hand wheel.Cost on account of Nuts, bolts, gaskets, etc required for the job is included in the scope of work.The job includes providing and fitting of 02 nos. M.S flanges perfectly adaptable to the inbuilt flanges of the valve which shall be fitted with rising main of the pumping unit at appropriate spots as per site requirement. The job includes the cost on account of P/F of nuts, bolts and gasket required for the job. 15 Providing and fitting ofDN 125mm PN 1.6/16Ductile Iron double flanged, Slanted seat swing check valve( NRV) as per IS 5312. The body shall be of ductile cast iron with fully encapsulated vulcanized EPDM rubber(Approved for drinking water). The valve shall be compatible for buried applications and shall be safe to install in both horizontal and vertical positions.It shall have electrostatic epoxy coating (approved for drinking water) both inside and outside of the valve.Cost on account of Nuts, bolts, gaskets, etc required for the job is included in the scope of work.The job includes providing and fitting of 02 nos. M.S flanges perfectly adaptable to the inbuilt flanges of the valve which shall be fitted with Rising main of the pumping unit at appropriate spots as per site requirement. The job includes the cost on account of P/F of nuts, bolts and gasket required for the job. 16 Providing, fitting , testing and commissioning of50 mm ARV (Air Release valve ) as per IS 14845 to be fitted toG.Irising Main .. . the ARV Shall have the following specifications: -i. Valve type -single chamber, single orifice.ii. End connection-flanged ends to IS 1538 iii. Working temperature- 70oc to 550 c iv. Test pressure - body / seat 2.5 x PNv. Sealing ring -EPDMvi. Construction-ductile iron with stainless steelfloatsvii. Coating -epoxy with corrosion resistance Besides the above works, The job also cost on account of P/F R.I gasket, nuts and bolts required for installation of ARV and arrangement of gas cutter/ welding set at site. 17 Fabrication ,Providing and fitting of125mm dia 90-120 degree bend/elbowto be fabricated out ofClassB GI pipe, 1 m lengthand flanged on both ends ato make it leak proof. The flanges shall be M.S Flanges conforming to BIS 6392/1997 Table 17 (Rating PN16) and welded on both sides. The job includes nuts, bolts, gaskets etc as per site requirement. 18 Cutting of hot dip galvanized G.I,pipe across the section by dint of pipe cutter/ gas cutter. The job also includes Providing and welding of M.S flanges to the two ends of pipe. The Thickness of flange shall conform to IS 6392 Part 1st Table-17. The flange welding shall be carried out in double layers using Advani/Esab/L&T- SS Bond make electrodes to form strong welding joint by dint of DC arc welding. The job further includes Providing and Fitting of nuts and bolts (conforming to IS:1363 Part 1st) and Rubber Insertion Gaskets (conforming to IS: 638/79) to be used between flanged joints. The size of the pipe isDN 125 , Class-B 19 Fabrication of gantry mechanism by way of providing Structural steel in built up sections , trusses and framed work, including cutting , hoisting , fixing in position and applying a priming coat of approved steel primer all complete . The detailed drawing as appended. 20 Providing, installation andtestingof manual type triple spur gearchain pulley block along with monorail gearedtravelling trolleyhaving following features. Gears:- The hoist shall have precision machine case Hardened alloy steel gear mounted on bearings and housed in a dust proof gear box. The lubrication of gears should be of high viscosity and temperature for longer life of gears.Load Chain:-The load chain be made of high tensile alloy steel having wear resistance and greatest mobility. The chain should be accurately collaborated, tested and have adequate in built factor of safety for safer operation.Load chain wheel:- the load chain well should be double ball bearing supported andSpecially designed, perfectly machined wheel providing correct grip of load chaintomakes the hoist most safe and reliable against any failure. The main specifications of C.P Block are given below :i. Make= Reputed makeCapacity=3 ton (P)No. Of load chain falls= 2 or above Min. Height of lift= 6 M 21 Supply, Installation, Testing & Commissioning of non clog Pumping Unit as per IS 5600 at Raw Water Stage. PUMP: - • Type of pump :non –clogOpen wellSubmersible Vertical Pump • Discharge: 10,000 GPH •Head : 50 Meter.• Solid Handling Capacity: 20mm (Minimum)• Quality of water:Raw waterto be handled MATERIAL OF CONSTRUCTION:• Pump Casing: Cast Iron• Impeller : Stainless Steel• Pump Shaft: Stainless Steel• Motor Body: Cast Iron• Sealing :Dual mech. seal ? The bowl plate shall be provided with name plate depicting all specifications MOTOR: -• Type : Squirrel Cage 3-Phase Induction Motor • Rating : Suitable for above parameterbut not less than 20 HP• Method of starting:Star – Delta.• Frequency : 50Hz + 3%• Voltage : 415± 6 %, -15% • Class of insulation:Suitable for above rating.• Sealing : Dual mech. seal. Provided with thermal and overload protectionThe motor shall be made of corrosion resisting materials to resist corrosion under normal conditions and the motor shall have a name plate depicting all specificationsDual Mechanical Seals (01 No) and Bearings (02 No) for the pumping unit must be provided as spare parts for preventive maintenance by the firm. for each pumping unitNote: Test certificate having the Serial No. of the Pumping Unit along with the performance curve in duplicate from the Manufacturer must be produced on delivery of the item. 22 Supply , installation , commissioning and Creation of pole mounted , outdoor type 63 KVA Electric Sub Station as per the technical specifications given here under -Specifications conforming to IS : 1180 (Part 1) 2014 with latest amendments .Type: HT/LT TransformerType of cooling:ONAN.Operating conditions:Input=11000 voltsOutput =433 volts AC supply in 3- phase.Terminals:Input=3 No. HT bush rods with insulators, washer, nuts etc.Output=4 No. LT bush rods switch insulators, washers, nuts etc.Core: The core shall be of high permeability to reduce core losses and the strips shall be of suitable size and gauge. Transformer Coils: Suitable number of HT and LT coils in each leg of the core. The transformer coils shall be fabricated out of superior quality aluminum wire/strips, properly wound. The HT transformer is completely filled with suitable grade transformer oil up to required level. The job includes carriage,and all leads and lifts involved.The HT transformer shall be of reputed make from an ISO certified company as per relevant standards and a test certificate shall be provided before installation. The transformer shall also be provided with breather fill with silica jel crystals , conservator with oil level indicator , explosion vet and adequate radiator fins/ Tubes. The impedance of transformer shall be as per IS:1180 (Part 1) 2014 with latest amendments.NOTE: The scope of the work shall include obtaining of necessary inspection/clearance certificate from the concerned department for all the required equipment. The testing and commissioning shall be completed only after obtaining above certificate. 23 Providing and fittingG.I Channel /Angle/ Flat of sizes including clamps 24 Supply, Installation, Testing and commissioning of Polymeric Gang operated Air break switch, outdoor type, triple pole, suitable for vertical installation, single break provided with locking arrangement at both ON and OFF position consisting ofHT post double insulator, copper or copper alloy high pressure heavy contact assembly, rod with bearings , operating handle and 2 length of 32mm dia. GI pipe conforming to IS 1818 1961, 06 No. of insulators, rated voltage 11KV 200A complete as per IS specs. 25 Supply, Installation, Testing and commissioning of 11KVpolymer fuses SetHorn Gap3-phase 200 Asuitable for vertical installation . 26 Supply, Installation, Testing and commissioning ofGapless Surgearrestor station class, 10KA, 9KV, LA With polymer housing , Station Type . 27 Supply and fitting of 11 KV polymeric composite pin insulator 12 KV, 5KN, Lighting impulse 75KV Positive, and 80 KV Negative , creepagedistance 320 mm 28 Supply, installation, errection of9 mtrslongH.T pope of specificationsST- 410 (sp-33) . the job further includes drilling of holes for installation of various accessories .wherever requiredthe job further includes G.I wire earthing of pole as per REC standard. 29 P/F of Galvanized nuts, bolts of various sizes as per site requirement. 30 P/F Danger Plate with clamps 31 Providing and fixing G.I Barbed wire for anti climbing/ anti-climbing devices 32 Providing and fitting of Galvanized stay set with 50 X 8 mm Stay Clamp , Guy insulator (2no.), Anchor plate (200X200X6mm) , nuts and bolts , 2 N0- turn buckle , 1.8 m long , 16 mm diameter solid G.I stay rod & 7/3.15 mm dia. G.I stranded wire complete. 33 Painting of poles Red oxide 34 Painting of poles Aluminum paint 35 Providing and fitting of ACSR as per IS 398 (part-2) 1996 for 50 sq.mmACSR (Galvanised steel reinforced) for fitment of various accessories 36 Supply, Installation and Testing of 35 Sq mm XLPE Aluminum H.Tcable (ABC type ) of 11 KV grade with following specs.Size (cross sectional area in sq mm) = 3×35Phases:Red, Yellow, Blue 37 providing and fitting of suspension / tension clamp with eye hook, straps and buckles or nuts and bolts required for holding of 3 – Core , 35 Sq. mm H.T AB Cable. 38 P/F of 11 KV cable termination kit for connecting 35 Sq mm XLPE cable (ABC type) with the existing HT line near tapping point and HT transformer. 39 Providing and fitting of LT Distribution box for H.T transformer with MCCB For incomer and SFU for outgoing circuits . the capacity of H.T Transformeris 63 KVA 40 P/I/T/C of LT 3-phase , 4 –wire, Prodigy meter of capacity 40-200 Ampere, 415 V, 50 HZ, preferably SECURE make with all accessories and fittings , cabling required as per site requirement .NOTE:- The job includes complete charging of subsation which includes getting clearnace from PDD and sealing of meter etc. 41 P/I of earthing station for 63 KVA electric substation, LT panel and stabilizer comprising of company fabricated earthing electrode as per IS: 3043. The job includes Auguring of bore of required dia/depth for installation of electrode along with backfill compound mixed with soil and all other items required thereof for achieving the best result. The job includes connecting of electric gadgets through GI strip as per relevant standards. Safe earthing electrode size:80 mm dia , Length :2000 mmBack fill compound :30 kg 42 Earthing complete by GI pipe 40mm , 3 meter long through GI strip 25x3mm 43 Earth work in excavation by manual means in trenches for foundation , drains ,pipes , cables (not exceeding 1.5 m in width ) and for shafts , wells , cesspits and the like not exceeding 10 sqm on plan , including dressing of sides and reaming of bottom lift upto 1.5 m , including getting out excavated earth and disposal of surplus excavated earth as directed.all kinds of soil 44 Providing and laying of soling stone including manual compaction 45 a. Providing and laying in position cement concrete of specified grade including curing but excluding the cost of centring and shuttering . all work upto plinth level with 1 : 2 : 4 mix ( 1 cement , 2 coarse sand , 4 graded stone aggregate 20mm nominal size) 46 Fabrication, Providing and fitting ofModularmotor control panel of appropriate size fabricated out of 14 SWG sheet having required openings/vents and protection Class : IP-55 & fitted with accessories as under:a) Busbar Chamber: 100 Ampresb) Main Circuit Breaker (Incomer MCCB):4-PoleQty:- = 02 NoCurrent Rating = 200 Amp./50 KAc) Change over Switch:Qty. = 01 No.Rating =100 Ampered) Motor Back-up Protection MCCB:Qnty = 2 No’sCurrent Rating= 125 A /36 KAe) Submersible Motor starter:Fully automatic submersible motor starters. Rating = MU-G30 Star/Delta Power Specs =3 ?, 415 + 15% V, 50 + 3 % Hz.Relay range= 30-50 A.Protection = Under voltage/ over Voltage Qty = 02 No’sf) Auxiliary MCCB for Heating/Lighting:Circuit Breaker = MCCB (Outgoing)Qty.= 1 No.Current Rating= 63 Amp.Rest of the specicifications are as per clause-43 ofTechnical annexure of SBD 47 Providing, fitting, testing and commissioning of 50KVA voltage stabilizeras per specifications below: Type of voltage controller: Manually operated copper wound, 3-phase, AC power supply multi step.Type of Regulator: Double plate type with electrolytic copper contacts.Input voltage : 175-400 volts.(3 phase)Output voltage : 400 ±10% volts.Frequency : 50±3 C/S.Windings : Electrolytic grade copper of adequate section, vacuum impregnated andOven-dried.Insulation : Fiber glass insulations to tested parameters.Cooling: Naturally, Oil cooledTemp. Rise (Max) : 30°C above ambientMounting : On Uni-directional wheels.Correction rate : 30 volts per stepWave form distortion: virtually nilDuty cycle : 100% continuous.Enclosure : MS sheet enclosure in pressed CGR Sheet powder coated with radiators.Core laminates: High grade, low eddy loss, grain oriented silicon steel laminations.Load: Three phase induction motor load.Load Amperes (continuous)Overload in 24-hours operation: 10% above continuous Ampere rating.The voltage stabilizer shall have T-oil level indicator gauge preferably glass type tube or otherwise visible to naked eye. The top of the container to have a display panel for housing 02 numbers Digital voltmeters (0-500V) along with 4-way selector switch and set of neon indicators for incoming and outgoing phases (06 No’s).Insulating media (T. Oil) of 11 KVA grade to be provided and filled upto top level, with dielectric strength of 5 KV at 4m air gap. The T-Oil of specific grade should be provided in separate barrels and filled at site upto top level.The voltage Stabilizer shall be accepted with manufacturers dully stamped test certificate and shall have name plate with specifications. 48 Providing and Fitting of 3.5-Core, XLPE, 1.1KV and 11KV grade 35 square mm Armoured Aluminium Cable of various sizes conforming to IS: 7098 part 1st as service line from the HT transformer to control panel including necessary thimbling, crimping, taping etc. 49 Providing and fitting of 25 mm square single core copper cable for interconnecting various electrical gadets as per IS 694: 2010 50 Providing and fitting of16 square mm 3-Core flat submersible copper cable conforming to IS: 694 (Part 1st) – 1964 & IS: 694 (Part 2nd) - 1964 for Submersible Pumping Unit and other electrical Equipments . The cable connections terminal shall be fitted with copper thimbles of required size. 51 Supply, installation of 6 kg co2 type fire extinguisher manufactured as per IS:15683 OF 2006 with IS mark and comply with DGMS(Approval) . The co2 extinguisher should be suitable for class B & C fire and also for fire involving electrical equipments. the cylinder used for fire extinguisher shall be approved by protroleum andexplosive safety organization(PESO) as per gas cylinder rules 2004 and as per IS: 7285 of 2004. The body should be made of seamless steel (manganese) confirming to IS:7285 with IS mark and should be provided with squeeze grip nozzle and should be filled with co2 confirming to IS : 15222 of 2002 with certificate.The extinguisher shall be provided with manufactures test certificate and hydraulic test certificate by BIS from PESO. 52 Illumination of Premises:Providing and erection of 9 Mtr long Hot Dip Galvanized octagonal pole (single Section) with bottom 150mm, top 75mm wide, thickness 3mm with 70 Microns Zinc coating having inside arrangement for providing of power connection along with following items.1) 3 Way Terminal Connector 20 Amp.2) 3 No MCB 8 Amp. The job includes fabrication, providing and fitting of three arm GI structure at the top having 120° angle between arms and each arm having 15° inclination with respect to horizontal plane. Each arm should be of 2’ length and size and shape appropriate as per requirement of the luminary.The job also includes providing and fitting of required length of flexible multi strand 2 mm copper wire from each terminal connector to each holding arm.The pole is mounted on 1:2:4 Cement concreting of size not less than 2’x2’x6” ( cost of concreting not included in the job) using 04 No anchor bolts of required size not less than 7” in length. The complete job includes earthing in GI Electrode as per relevant IS Code 53 Providing, installation, testing and commissioning of area lighting 120 Watt LED (Street Light Type) on top of octagonal pole vide item No.36Having following specs:Input: 90-240 V 50 HzPower Factor: >0.9Colour Temperature: 4K - 6.5KBeam Angle: 120° - 170°Lumens: >12000Operating Temperature: -20°C to 60°CThe LED is pressure die cast aluminum housing with power coated finish and having Ingress Protection up to IP-68.The LED is properly fitted on the arm of the pole and connected to the copper wire as provided inthe high mast pole 54 Providing Laying and connection of 2Cx10 mm² XLPE Aluminum Armored Cable from the connector of high mast pole to the stabilizer. The job includes underground laying or overhanging as per requirement and directions of the site in-charge. 55 Providing and installation of Junction Box with DP 32 A MCB to serve as Main switch for LED Lighting. The job includes making of electric connection to the circuit. 56 Providing, Installation and testing of 2KVA fully automatic voltage stabilizer with input voltage 70-240 V and output 220 V. The stabilizer shall be installed and connected to the electric circuit as per location provided by site incharge. 57 Supply, installation, Testing & commissioning of 1000VA Full Sine wave power inverter (Make: Microtek/Luminous) including Providing / Installation of 12V, 180AH Tubular inverter Battery with trolley and cover. (Make: Amaron /Exide) with 2-core 6mm2 Cu wiring as per site requirement along with other accessories like SS-Combine (02 No’s), 3-pin plugs etc of reputed make for proper fitment and installation of the item. 58 Providing, laying & fixing with adhesive/bonding material of insulation rubber mats on the floor of the pump house, covering area around electro-mechanical machinery for safeguarding the life & limb of the workmen due to possible leakage of current & short circuit. The floor surface shall be made good & shall be free from dust, grease, foreign material & moisture free. The mats shall be as per IS 15652:2006 & shall have the following specifications: -Composition: Rubber (synthetic mats for electrical purpose)Thickness: - 2.5mm Size: - 1M wide.Make: - Safe Volt/JyotiThe rubber mats shall be accepted with manufacturers test certificate 59 TOOL KIT For Maintenance: -The Tool Kit for maintenance shall comprise of the following and all the items as mentioned below shall be of Taparia make:Providing of tool kit consists of following items i. Double ended Spanner(Chrome plated)of size in mm6/7,8/9,10/11,12/13,14/15,16/17,18/19,20/22,21/23,24/26,25/28, 24/27, 30/32make – Taparia each – 02 no.ii. double ended Ring spannerschrome platedof size inmm 6/7,8/9,10/11,12/13,14/15,16/17,18/19,20/22,21/23,24/26,25/28, 24/27, 30/32make – Taparia each – 02 no.iii. Allen key set black finish of size in mm 1.5, 2, 2.5, 3, 4,5,6,8,10 make – Tapariaeach – 2 NO.iv. Combination Pliersinsulated with thick C.A sleeve; size in mm 165, 210, 255make – tapariaeach – 02 No.v. Long nose plier insulated with thick C.A sleeve; size in mm 165, 205make – tapariaeach – 02 No.vi. Side cutting plier insulated with thick C.A sleeve; size in mm 165, 205make – tapariaeach – 02 No.vii. Insulated screw Drivers ( make – Taparia)Blade length in mmBlade dia. in mmTip dimensions in mm Quantity 50 3 1.6 x 0.4 0275 3 1.6 x0.4 02100 3 3 x 0.4 02125 3.5 3.5 x 0.502150 3.5 3.5 x 0.5 02200 4 4 x 0.6 02300 5 5 x 0.8 02viii. Hammer with handle weight – 110 mg , 340 gm , 600 gm –each – 1No. Make Taparia. ix. Heavy duty pipe Wrench length in mm- 200, 300, 600 each – 01 No. Make Taparia.x. Electric Multimeter=1Noxi. Digital multimeter – 1No.(Fluke/Meco/scemens/Mastech)xii. Digital Clamp testercapable to measure up to 400A-1 No.xiii. Hack saw framewith hack saw blade – 01 no.xiv. S-16MXL, S- 16 H X L Socket Set( 19 sockets + 6 Accessories) – 01 No. make Taparia 60 Fabricationof6’ x 6’ angle iron bed by way of providingand fitting of Structural steel in built up sections , trusses and framed work, including cutting , hoisting , fixing in position and applying a priming coat of approved steel primer all complete welded 61 Providing and fitting of 19 mm thick multilayered ply sheet of size 6 x 3 feet , 2 nos including cutting , fixingall complete including painting of the play sheet by one coat of primer and two coats of enamel paint 62 a) Providing of good quality bedding for night stay/Shift consisting of: -i) Mattress with warm cover size 6x3 (6Kg)- 02 No’sii) Quilt with warm cover size 5x8 (6Kg)- 02 No’siii) Pillows with covers - 02 No’siv) Single bed warm blankets with one sided Fur- 02 No’sThe filling material for mattress, quilt and pillow shall be of good quality cottonb) The job also includes providing of pressure cooker 5ltr 02 No’s, Steel patila( utensil) 5ltrs 02 No’s, cooking heater 01 No., room heater 01 No., steel buckets 10 litre capacity 01 No., Plastic bucket 10 litre capacity with Mug 02 No’s each, steel glasses 06 No’s, steel Plates with large spoons and bowls 03 No’s each, Cup and Saucer set (01 No. Set) and, 5kg Gas cylinder with burner/ stove. All the utensils shall be of Prestige, Pigeon, Wonder chef, United, Futura make.The job also includes providing of thermo-cool 15’x12’ along with excel matting of 15’x12’ size. The job also includes providing of unbreakable Plastic Chair table set consisting of chairs 04 No’s, extra heavy Table 01 No. of Samruddhi/ Neel kamal/Supreme /Anmol Make. The job also includes providing of good quality safety Door locks (03 No’s) of Godrej, Link locks, Thapar make. 63 Providing of solar/ electrical lantern chargeable on both solar & electrical 220v supply. 64 Providing of bamboo ladders 18 feet long along with 15 feet long Link rods and HT Glove pair (01 No each) 65 Providing of 1 KW heat convector for operators for winter season. 66 Providing and fitting of 01 No. LED (scroll type) sign board fabricated out of stainless steel and metal showing the names of water supply scheme and the Department. Size:6’×1’6” 67 Providing and fitting of 01 No. angle iron/sheet metal board duly painted showing various specifications of the mechanical and electrical equipments installed at site. Size: 4’×6’ out MS ANGLE OF 40X 40X 5of 36 rft and MS sheet of 1 mmthicktotal weight of50.16 kgs 68 Stage 2nd of WSS Sathergund Qazigund 69 Supply, installation, testing and commissioning of Horizontalpumping unit as per IS 1520 with following specification:-Pump:- 1.Type :-Horizontal split casing/MultistageDischarge 10000 GPH, 35 Mtr HeadMaterial of construction1.Impeller:- S.steel2.Shaft:- SS4103.Pump casing:- Cast IronThe pump shall confirm to IS-1520 codeRPM 1440. MOTOR :-A)Type :- Horizontal squirrel cage Induction TypeB) Rating:- Suitable for above parameters or 20HPC)No of phases: 3 phase415 V+10%,50 Hz, AC supplyD)Winding:-Copper wound squirrel cageE) Type of enclosure:-SPDP/TEFCF) Method of cooling:- Air cooled with fan mounted G)Method of Starting: star deltaH) RPM1440. The pump-motor should be mounted on a common base frame fabricated out of M.S channel of suitable size and duly fitted with T- type foundation bolts /nuts and washers to make the pumping unit vibration free. The pump and motor should be coupled through suitable coupling. The coupling faces checked for both angular and axial alignment with the help of tapered gauges/feeler gauges or dial indicator.Job includes testing and commissioning of pumping unit on full load at site. Manufacturers test certificate to be appended. 70 Fabrication, Providing and fitting of 125 mm dia Y- junction having 1m length of each armto be fabricated out ofhot dip galvanized G.I, C-Class pipe . The job also includes Providing and welding of M.S flanges to the ends of each arm . the Thickness of flange shall conform to IS 6392 Part 1st Table-17. The flange welding shall be carried out in double layers using reputed make electrodes to form strong welding joint by dint of DC arc welding. The job further includes Providing and Fitting of nuts and bolts (conforming to IS:1363 Part 1st) and Rubber Insertion Gaskets (conforming to IS: 638/79) to be used between flanged joints. The size of the Y- junction is 100 mm 71 P/I/T/C of horizontal single phasemonoblock self primingpumping equipmentThe pump & motor should be mounted on a suitable size MS base frame . The Job also includes P/F of foundation bolts, DOL starter, wiring, and allied items. 72 Providing/supplying and fitting of G.I flanged 125 MMRising Main at site. The Pipe shall be hot dip Galvanized, class Bconfirming to IS 1239. The job includes providing and fitting of M.S Flanges conforming to BIS 6392/1997 Table 17 (Rating PN16). The flanges shall be double welded both from inside and outside of the pipe using standard electrode of reputed make.Flanges (as per IS 6392/1997 Table:17)Thickness shall conform to IS 6392 Part 1st Table-17. The flange welding shall be carried out in double layers using reputed make electrodes to form strong welding joint.Welding ElectrodeDC Arc Welding using welding electrode having diameter not less than 4mm.Nuts and BoltsNuts and Bolts (conforming to IS:1363 Part 1st)Rubber Insertion GasketsRubber Insertion Gaskets (conforming to IS: 638/79) to be used between flanged joints. 73 Earth work in excavation by manual means in trenches for foundation, drains, pipes, cables (not exceeding 1.5 m in width ) and for shafts, wells, cesspits and the like not exceeding 10 sqm on plan, including dressing of sides and reaming of bottom lift upto 1.5 m, including getting out excavated earth and disposal of surplus excavated earth as directed. i. All kinds of soil (80 % )01 meter from cutting edge 74 ii. Ordinary rock(20%)01 meterfromcutting edge 75 Filling available excavated earth in trenches, plinth, sides of foundation etc.in layers not exceeding 20 cm in depth , consolidating each deposited layer by reaming and watering , lead upto 50 m ad lift upto 1.5m. 76 Centering and shuttering including strutting , propping etc. and removal of form work for: Foundation , footings , bases for columns 77 Providing and laying of soling stone including manual compaction 78 Providing and laying in position cement concrete of specified grade including curing but excluding the cost of centring and shuttering . all work upto plinth level with 1: 1.5 : 3 mix ( 1 cement , 1.5 coarse sand , 3 graded stone aggregate 20mm nominal size) 79 Providing and laying in position 12 mm thick cement plaster of mix 1:4 ( 1 cement : 4 fine sand) 80 Fabrication, providing and fitting of washout Tee with each arm one feet long shall be fabricated out of 125mm dia. G.I C-class pipe with 16mm thick flanges fastened with weld joints on three ends. 81 Providing and fitting of, DN 125 mm PN 1.6/16Ductile Iron double flanged, non-rising spindle soft seated glandless gate/ sluice valves as per IS14846 for regulating the water supply outside the pumping units .The body and bonnent of the valve shall be of ductileiron, wedge with fully vulcanized EPDM rubber(Approved for drinking water) and NBR seal. The Gate/Sluice valve shall be compatible for buried applications and shall be safe to install in both horizontal and vertical positionsIt shall have electrostatic epoxy coating(approved for drinking water) both inside and outside of the valve. The valve shall be supplied along with hand wheel.Cost on account of Nuts, bolts, gaskets, etc required for the job is included in the scope of work.The job includes providing and fitting of 02 nos. M.S flanges perfectly adaptable to the inbuilt flanges of the valve which shall be fitted with rising main of the pumping unit at appropriate spots as per site requirement. The job includes the cost on account of P/F of nuts, bolts and gasket required for the job. 82 Providing and fitting ofDN 125 mm PN 1.6/16Ductile Iron double flanged, Slanted seat swing check valve( NRV) as per IS 5312. The body shall be of ductile cast iron with fully encapsulated vulcanized EPDM rubber(Approved for drinking water). The valve shall be compatible for buried applications and shall be safe to install in both horizontal and vertical positions.It shall have electrostatic epoxy coating (approved for drinking water) both inside and outside of the valve.Cost on account of Nuts, bolts, gaskets, etc required for the job is included in the scope of work.The job includes providing and fitting of 02 nos. M.S flanges perfectly adaptable to the inbuilt flanges of the valve which shall be fitted with Rising main of the pumping unit at appropriate spots as per site requirement. The job includes the cost on account of P/F of nuts, bolts and gasket required for the job. 83 Fabrication ,Providing and fitting of125mm dia 90-120 degree bend/elbowto be fabricated out ofClassB GI pipe, 1 m lengthand flanged on both ends ato make it leak proof. The flanges shall be M.S Flanges conforming to BIS 6392/1997 Table 17 (Rating PN16) and welded on both sides. The job includes nuts, bolts, gaskets etc as per site requirement. 84 Fabrication of gantry mechanism by way of providing Structural steel in built up sections , trusses and framed work, including cutting , hoisting , fixing in position and applying a priming coat of approved steel primer all complete . The details are as per drawing appended. 85 Supply , installation , commissioning and Creation of pole mounted , outdoor type 25 KVA Electric Sub Station as per the technical specifications given here under -Specifications conforming to IS : 1180 (Part 1) 2014 with latest amendments .Type: HT/LT TransformerType of cooling:ONAN.Operating conditions:Input=11000 voltsOutput =433 volts AC supply in 3- phase.Terminals:Input=3 No. HT bush rods with insulators, washer, nuts etc.Output=4 No. LT bush rods switch insulators, washers, nuts etc.Core: The core shall be of high permeability to reduce core losses and the strips shall be of suitable size and gauge. Transformer Coils: Suitable number of HT and LT coils in each leg of the core. The transformer coils shall be fabricated out of superior quality aluminum wire/strips, properly wound. The HT transformer is completely filled with suitable grade transformer oil up to required level. The job includes carriage,and all leads and lifts involved.The HT transformer shall be of reputed make from an ISO certified company as per relevant standards and a test certificate shall be provided before installation. The transformer shall also be provided with breather fill with silica jel crystals , conservator with oil level indicator , explosion vet and adequate radiator fins/ Tubes. The impedance of transformer shall be as per IS:1180 (Part 1) 2014 with latest amendments.NOTE: The scope of the work shall include obtaining of necessary inspection/clearance certificate from the concerned department for all the required equipment. The testing and commissioning shall be completed only after obtaining above certificate. 86 Providing and fittingG.I Channel /Angle/ Flat of sizes including clamps 87 Supply, Installation, Testing and commissioning of Polymeric Gang operated Air break switch, outdoor type, triple pole, suitable for vertical installation, single break provided with locking arrangement at both ON and OFF position consisting ofHT post double insulator, copper or copper alloy high pressure heavy contact assembly, rod with bearings , operating handle and 2 length of 32mm dia. GI pipe conforming to IS 1818 1961, 06 No. of insulators, rated voltage 11KV 200A complete as per IS specs. 88 Supply, Installation, Testing and commissioning of 11KVpolymer fuses SetHorn Gap3-phase 200 Asuitable for vertical installation . 89 Supply, Installation, Testing and commissioning ofGapless Surgearrestor station class, 10KA, 9KV, LA With polymer housing , Station Type . 90 Supply and fitting of 11 KV polymeric composite pin insulator 12 KV, 5KN, Lighting impulse 75KV Positive, and 80 KV Negative , creepagedistance 320 mm 91 Supply, installation, errection of9 mtrslongH.T pope of specificationsST- 410 (sp-33) . the job further includes drilling of holes for installation of various accessories .wherever requiredthe job further includes G.I wire earthing of pole as per REC standard. 92 P/F of Galvanized nuts, bolts of various sizes as per site requirement. 93 P/F Danger Plate with clamps 94 Providing and fixing G.I Barbed wire for anti climbing/ anti-climbing devices 95 Providing and fitting of Galvanized stay set with 50 X 8 mm Stay Clamp , Guy insulator (2no.), Anchor plate (200X200X6mm) , nuts and bolts , 2 N0- turn buckle , 1.8 m long , 16 mm diameter solid G.I stay rod & 7/3.15 mm dia. G.I stranded wire complete. 96 Painting of poles Red oxide 97 Painting of poles Aluminum paint 98 Providing and fitting of ACSR as per IS 398 (part-2) 1996 for 50 sq.mmACSR (Galvanised steel reinforced) for fitment of various accessories 99 Supply, Installation and Testing of 35 Sq mm XLPE Aluminum H.Tcable (ABC type ) of 11 KV grade with following specs.Size (cross sectional area in sq mm) = 3×35Phases:Red, Yellow, Blue 100 providing and fitting of suspension / tension clamp with eye hook, straps and buckles or nuts and bolts required for holding of 3 – Core , 35 Sq. mm H.T AB Cable. 101 P/F of 11 KV cable termination kit for connecting 35 Sq mm XLPE cable (ABC type) with the existing HT line near tapping point and HT transformer. 102 Providing and fitting of63 A TPN switch disconnector fuse unit.. the capacity of H.T Transformeris 25KVA. 103 P/I/T/C of LT 3-phase , 4 –wire, Prodigy meter of capacity 40-200 Ampere, 415 V, 50 HZ, preferably SECURE make with all accessories and fittings , cabling required as per site requirement .NOTE:- The job includes complete charging of subsation which includes getting clearnace from PDD and sealing of meter etc. 104 P/I of earthing station for 25 KVA electric substation, LT panel and stabilizer comprising of company fabricated earthing electrode as per IS: 3043. The job includes Auguring of bore of required dia/depth for installation of electrode along with backfill compound mixed with soil and all other items required thereof for achieving the best result. The job includes connecting of electric gadgets through GI strip as per relevant standards. Safe earthing electrode size:80 mm dia , Length :2000 mmBack fill compound :30 kg 105 Earthing complete by GI pipe 40mm , 3 meter long through GI strip 25x3mm 106 Earth work in excavation by manual means in trenches for foundation, drains, pipes, cables (not exceeding 1.5 m in width ) and for shafts, wells, cesspits and the like not exceeding 10 sqm on plan, including dressing of sides and reaming of bottom lift upto 1.5 m, including getting out excavated earth and disposal of surplus excavated earth as directed. i. All kinds of soil (80 % )01 meter from cutting edge 107 Providing and laying of soling stone including manual compaction 108 a. Providing and laying in position cement concrete of specified grade including curing but excluding the cost of centring and shuttering . all work upto plinth level with 1 : 2 : 4 mix ( 1 cement , 2 coarse sand , 4 graded stone aggregate 20mm nominal size) 109 Fabrication, Providing and fitting ofModularmotor control panel of appropriate size fabricated out of 14 SWG sheet having required openings/vents and protection Class : IP-55 & fitted with accessories as under:a) Busbar Chamber: 100 Ampresb) Main Circuit Breaker (Incomer MCCB):Qty:- = 02 NoCurrent Rating = 200 Amp./50 KAc) Change over Switch:Qty. = 01 No.Rating =100 Ampered) Motor Back-up Protection MCCB:Qnty = 2 No’sCurrent Rating= 125 A / 36 KAe) Submersible Motor starter:Fully automatic submersible motor starters. Rating = MU-G30 star/deltaPower Specs =3 ?, 415 + 15% V, 50 + 3 % Hz.Relay range= 30-50 A.Protection = Under voltage/ over Voltage Qty = 02 No’sf) Auxiliary MCCB for Heating/Lighting:Circuit Breaker = MCCB (Outgoing)Qty.= 1 No.Current Rating= 63 Amp.Rest of the specicifications are as per clause-43 ofTechnical annexure of SBD 110 Providing, fitting, testing and commissioning of 40KVA voltage stabilizeras per specifications below: Type of voltage controller: Manually operated copper wound, 3-phase, AC power supply multi step.Type of Regulator: Double plate type with electrolytic copper contacts.Input voltage : 175-400 volts.(3 phase)Output voltage : 400 ±10% volts.Frequency : 50±3 C/S.Windings : Electrolytic grade copper of adequate section, vacuum impregnated andOven-dried.Insulation : Fiber glass insulations to tested parameters.Cooling: Naturally, Oil cooledTemp. Rise (Max) : 30°C above ambientMounting : On Uni-directional wheels.Correction rate : 30 volts per stepWave form distortion: virtually nilDuty cycle : 100% continuous.Enclosure : MS sheet enclosure in pressed CGR Sheet powder coated with radiators.Core laminates: High grade, low eddy loss, grain oriented silicon steel laminations.Load: Three phase induction motor load.Load Amperes (continuous)Overload in 24-hours operation: 10% above continuous Ampere rating.The voltage stabilizer shall have T-oil level indicator gauge preferably glass type tube or otherwise visible to naked eye. The top of the container to have a display panel for housing 02 numbers Digital voltmeters (0-500V) along with 4-way selector switch and set of neon indicators for incoming and outgoing phases (06 No’s).Insulating media (T. Oil) of 11 KVA grade to be provided and filled upto top level, with dielectric strength of 5 KV at 4m air gap. The T-Oil of specific grade should be provided in separate barrels and filled at site upto top level.The voltage Stabilizer shall be accepted with manufacturers dully stamped test certificate and shall have name plate with specifications. 111 Providing and Fitting of 3.5-Core, XLPE, 1.1KV and 11KV grade 35 square mm Armoured Aluminium Cable of various sizes conforming to IS: 7098 part 1st as service line from the HT transformer to control panel including necessary thimbling, crimping, taping etc. 112 Providing and fitting of 25 mm square single core copper cable for intwrconnecting various electrical gadets as per IS 694: 2010 113 Providing and fitting of16 square mm 3-Core flat submersible copper cable conforming to IS: 694 (Part 1st) – 1964 & IS: 694 (Part 2nd) - 1964 for Submersible Pumping Unit and other electrical Equipments . The cable connections terminal shall be fitted with copper thimbles of required size. 114 Illumination of Premises:Providing and erection of 9 Mtr long Hot Dip Galvanized octagonal pole (single Section) with bottom 150mm, top 75mm wide, thickness 3mm with 70 Microns Zinc coating having inside arrangement for providing of power connection along with following items.1) 3 Way Terminal Connector 20 Amp.2) 3 No MCB 8 Amp. The job includes fabrication, providing and fitting of three arm GI structure at the top having 120° angle between arms and each arm having 15° inclination with respect to horizontal plane. Each arm should be of 2’ length and size and shape appropriate as per requirement of the luminary.The job also includes providing and fitting of required length of flexible multi strand 2 mm copper wire from each terminal connector to each holding arm.The pole is mounted on 1:2:4 Cement concreting of size not less than 2’x2’x6” ( cost of concreting not included in the job) using 04 No anchor bolts of required size not less than 7” in length. The complete job includes earthing in GI Electrode as per relevant IS Code 115 Providing, installation, testing and commissioning of area lighting 120 Watt LED (Street Light Type) on top of octagonal pole vide item No.36Having following specs:Input: 90-240 V 50 HzPower Factor: >0.9Colour Temperature: 4K - 6.5KBeam Angle: 120° - 170°Lumens: >12000Operating Temperature: -20°C to 60°CThe LED is pressure die cast aluminum housing with power coated finish and having Ingress Protection up to IP-68.The LED is properly fitted on the arm of the pole and connected to the copper wire as provided inthe high mast pole 116 Providing Laying and connection of 2Cx10 mm² XLPE Aluminum Armored Cable from the connector of high mast pole to the stabilizer. The job includes underground laying or overhanging as per requirement and directions of the site in-charge. 117 Providing and installation of Junction Box with DP 32 A MCB to serve as Main switch for LED Lighting. The job includes making of electric connection to the circuit. 118 Providing, Installation and testing of 2KVA fully automatic voltage stabilizer with input voltage 70-240 V and output 220 V. The stabilizer shall be installed and connected to the electric circuit as per location provided by site incharge. 119 Supply, installation, Testing & commissioning of 1000VA Full Sine wave power inverter (Make: Reputed) including Providing / Installation of 12V, 180AH Tubular inverter Battery with trolley and cover. (Make: Reputed) with 2-core 6mm2 Cu wiring as per site requirement along with other accessories like SS-Combine (02 No’s), 3-pin plugs etc of reputed make for proper fitment and installation of the item. 120 Fabricationof6’ x 6’ angle iron bed by way of providingand fitting of Structural steel in built up sections , trusses and framed work, including cutting , hoisting , fixing in position and applying a priming coat of approved steel primer all complete welded 121 Providing and fitting of 19 mm thick multilayered ply sheet of size 6 x 3 feet , 2 nos including cutting , fixingall complete including painting of the play sheet by one coat of primer and two coats of enamel paint 122 a) Providing of good quality bedding for night stay/Shift consisting of: -i) Mattress with warm cover size 6x3 (6Kg)- 02 No’sii) Quilt with warm cover size 5x8 (6Kg)- 02 No’siii) Pillows with covers - 02 No’siv) Single bed warm blankets with one sided Fur- 02 No’sThe filling material for mattress, quilt and pillow shall be of good quality cottonb) The job also includes providing of pressure cooker 5ltr 02 No’s, Steel patila( utensil) 5ltrs 02 No’s, cooking heater 01 No., room heater 01 No., steel buckets 10 litre capacity 01 No., Plastic bucket 10 litre capacity with Mug 02 No’s each, steel glasses 06 No’s, steel Plates with large spoons and bowls 03 No’s each, Cup and Saucer set (01 No. Set) and, 5kg Gas cylinder with burner/ stove. All the utensils shall be of Prestige, Pigeon, Wonder chef, United, Futura make.The job also includes providing of thermo-cool 15’x12’ along with excel matting of 15’x12’ size. The job also includes providing of unbreakable Plastic Chair table set consisting of chairs 04 No’s, extra heavy Table 01 No. of Samruddhi/ Neel kamal/Supreme /Anmol Make. The job also includes providing of good quality safety Door locks (03 No’s) of Godrej, Link locks, Thapar make. 123 Providing of solar/ electrical lantern chargeable on both solar & electrical 220v supply. 124 Providing of 1 KW heat convector for operators for winter season. 125 Providing of bamboo ladders 18 feet long along with 15 feet long Link rods and HT Glove pair (01 No each) 126 Providing, laying & fixing with adhesive/bonding material of insulation rubber mats on the floor of the pump house, covering area around electro-mechanical machinery for safeguarding the life & limb of the workmen due to possible leakage of current & short circuit. The floor surface shall be made good & shall be free from dust, grease, foreign material & moisture free. The mats shall be as per IS 15652:2006 & shall have the following specifications: -Composition: Rubber (synthetic mats for electrical purpose)Thickness: - 2.5mm Size: - 1M wide.Make: - Safe Volt/JyotiThe rubber mats shall be accepted with manufacturers test certificate 127 Providing and fitting of 01 No. angle iron/sheet metal board duly painted showing various specifications of the mechanical and electrical equipments installed at site. Size: 4’×6’ out MS ANGLE OF 40X 40X 5of 36 rft and MS sheet of 1 mmthicktotal weight of50.16 kgs
