|
| 1 | 12k Routines. Carry out A, B and C checks.VTA1710.6000H1. VTA28 DM. |
| 2 | 12k Routines. Fuel System:(a) Clean and calibrate injectors and record test pressures in service log. Also change injector inlet screen. (b) Replace rocker cover gaskets.(c) Adjust valve tappet clearances within limits and record in service log.(d) Replace fuel pump filter (screen and magnet).(e) Calibrate PT fuel pump and record in service log - .6000H2. VTA28 DM. |
| 3 | 12k Routines. Air system: (a) Clean turbocharger, compressor wheel and diffuser (b) Check turbo charger radial/end bearing clearance in-situ. Note: Renew O ring and Teflon Gasket when turbocharger is opened for checking clearances.- 6000H3. VTA28 DM. |
| 4 | 12k Routines. Charge Air Cooler & Fresh Water Cooler: (a) Clean the internal passages of Charge Air Cooler and Fresh water cooler coolant side using Restore Plus as laid down in operating manual.(b) Renew coolant in the system (c) Inspect Charge Air Cooler air side and if required clean using hot water and pressure test up to 2kg/cm2 - 6000H4. VTA28 DM. |
| 5 | 12k Routines. Other Maintenance: (a) Clean Engine with solvent. (b) Carryout flushing through of coolant system as per JIC - 6000H5. VTA28 DM. |
| 6 | 12k Routines. Check thickness of vibration damper at 0, 90, 180 and 270 Degree positions. Replace damper if variation of the 4 readings exceeds 0.010 inch (0.25mm) or exceeds max allowable thickness. Checks to be undertaken in coupled condition - 6000H6. VTA28 DM. |
| 7 | 12k Routines. Check crank end clearances with a dial indicator, attaching against damper Min- 0.13 mm, Max-0.51 mm. - 6000H8. VTA28 DM. |
| 8 | 12k Routines. Tighten mounting bolts/nut as required. - 6000H9. VTA28 DM. |
| 9 | 12k Routines. For 1710/28GC1 engines - Undertake inspection of two representative pistons liners and bearings of the engine. Inspection of balance liners and bearings is to be scheduled based on inspection report of the two sample liners. - 6000H11. VTA28 DM. |
| 10 | 12k Routines. Carryout visual inspection of SV mounts. Renew mounts if their condition is deteriorated. -SR1. VTA28 DM. |
| 11 | 12k Routines. Undertake alignment checks between the generator and engine and restore radial/axial initial alignment to 25% of the max limit. -SR2. VTA28 DM. |
| 12 | 12k Routines. Record crankshaft end clearances with a dial indicator, attaching against damper Min- 0.13 mm, Max-0.51 mm when in coupled condition -SR3. VTA28 DM. |
| 13 | 12k Routines. Check torque tightening of coupling inner/outer members as specified in the manual for DAs fitted with Holset (Reynolds) or Centamax couplings. In case of Vulcan couplings, check for cracks on rubber and if wear mark does not exceed limits. Check tightness of adaptor plate bolts (coupling bolts) - SR4. VTA28 DM. |
| 14 | 12k Routines. Check turbo charger radial/end bearing clearance in-situ on removal of inlet/exhaust pipes. Note: Renew O ring and Teflon Gasket whenever T/C is opened for checking clearances. -SR6. VTA28 DM. |
| 15 | 12k Routines. Offer performance assessment trials on external load tank to DTTT/ETMA and vibration trials to MTU. Crankcase blowby/engine smoke condition is also to be recorded along with all other performance parameters. Trial teams to forward recommendations. -12000H2. VTA28 DM. |
| 16 | 12k Routines. For 1710/28GC1 engines- Remove all cylinder heads for decarbonisation and inspect main/connecting rod bearing. Undertake replacement of liners if pitting/corrosion observed on the extracted liners. Refit cylinder heads and bearings as required -12000H3. VTA28 DM. |
| 17 | 12k Routines. Inspect Holset/Vulcan/Centamax flexible coupling and torque tighten inner/outer members. Check rubber blocks/disc for deterioration. Renew if necessary. -12000H4. VTA28 DM. |
| 18 | 12k Routines. Undertake alignment checks between the generator and engine and restore radial/axial initial alignment to 25% of the max limit. -12000H5. VTA28 DM. |
| 19 | 12k Routines. Renew Rubber vibration dampers where fitted. -12000H6. VTA28 DM. |
| 20 | MANDATORY SPARES. LINER,CYLINDER. PART NO. 3241328. |
| 21 | MANDATORY SPARES. NOZZLE,PISTON COOLING. PART NO. 3044241. |
| 22 | MANDATORY SPARES. BEARING,CONNECTING ROD. PART NO. 200600. |
| 23 | MANDATORY SPARES. BOLT,CONNECTING ROD. PART NO. 146856. |
| 24 | MANDATORY SPARES. NUT,HEAVY HEXAGON. PART NO. 69936. |
| 25 | MANDATORY SPARES. WASHER,PLAIN. PART NO. 3025100. |
| 26 | MANDATORY SPARES. COLLET,VALVE. PART NO. 127554. |
| 27 | MANDATORY SPARES. GUIDE,VALVE SPRING. PART NO. 170296. |
| 28 | MANDATORY SPARES. GUIDE,VALVE SPRING. PART NO. 172034. |
| 29 | MANDATORY SPARES. SPRING,VALVE. PART NO. 211999. |
| 30 | MANDATORY SPARES. VALVE,INTAKE. PART NO. 3803876. |
| 31 | MANDATORY SPARES. INSERT,VALVE. PART NO. 127930. |
| 32 | MANDATORY SPARES. GUIDE,VALVE STEM. PART NO. 3006456. |
| 33 | MANDATORY SPARES. INSERT,VALVE. PART NO. 3084185. |
| 34 | MANDATORY SPARES. SLEEVE,INJECTOR. PART NO. 3406702. |
| 35 | MANDATORY SPARES. SEAL,O RING. PART NO. 3007759. |
| 36 | MANDATORY SPARES. PLUG,EXPANSION. PART NO. 3007636. |
| 37 | MANDATORY SPARES. PLUG,EXPANSION. PART NO. 3007635. |
| 38 | MANDATORY SPARES. GUIDE,VALVE CROSSHEAD. PART NO. 123558. |
| 39 | MANDATORY SPARES. RETAINER,VALVE SPRING. PART NO. 219091. |
| 40 | MANDATORY SPARES. PLUG,O RING. PART NO. 162143. |
| 41 | MANDATORY SPARES. SCREW,HEXAGON HEAD CAP. PART NO. 209700. |
| 42 | MANDATORY SPARES. SCREW,SLOTTED SET. PART NO. 168306. |
| 43 | MANDATORY SPARES. NUT,REGULAR HEXAGON. PART NO. S 212. |
| 44 | MANDATORY SPARES. SCREW,HEXAGON HEAD CAP. PART NO. 108601. |
| 45 | MANDATORY SPARES. SCREW,CAPTIVE WASHER CAP. PART NO. 3042889. |
| 46 | MANDATORY SPARES. ROD,PUSH. PART NO. 3046419. |
| 47 | MANDATORY SPARES. ROD,PUSH. PART NO. 3046432. |
| 48 | MANDATORY SPARES. THERMOSTAT. PART NO. 135675. |
| 49 | MANDATORY SPARES. SEAL,THERMOSTAT. PART NO. 186780. |
| 50 | MANDATORY SPARES. HOSE,PLAIN. PART NO. 3017278. |
| 51 | MANDATORY SPARES. CLAMP,HOSE. PART NO. 43828 D. |
| 52 | MANDATORY SPARES. GASKET,THERMOSTAT HOUSING. PART NO. 102867. |
| 53 | MANDATORY SPARES. GASKET,WATER MANIFOLD. PART NO. 102791. |
| 54 | MANDATORY SPARES. GASKET,COVER PLATE. PART NO. 124246. |
| 55 | MANDATORY SPARES. SCREW,HEXAGON HEAD CAP. PART NO. 120516. |
| 56 | MANDATORY SPARES. GASKET,WTR TRF CONNECTION. PART NO. 64413. |
| 57 | MANDATORY SPARES. KIT,INJ BARREL PLUNGER. PART NO. KIT3238193. |
| 58 | MANDATORY SPARES. SEAL,O RING. PART NO. 193736. |
| 59 | MANDATORY SPARES. SPRING,COMPRESSION. PART NO. 166009. |
| 60 | MANDATORY SPARES. BALL,CHECK. PART NO. 167157. |
| 61 | MANDATORY SPARES. GASKET,INJECTOR. PART NO. 173086. |
| 62 | MANDATORY SPARES. RETAINER,SCREEN. PART NO. 174299. |
| 63 | MANDATORY SPARES. PIN,ROLL. PART NO. 203426. |
| 64 | MANDATORY SPARES. SCREEN,FILTER. PART NO. 3054999. |
| 65 | MANDATORY SPARES. PLUG,INJECTOR ORIFICE. PART NO. 3045047. |
| 66 | MANDATORY SPARES. RETAINER,INJECTOR CUP. PART NO. 185138. |
| 67 | MANDATORY SPARES. CLAMP,INJECTOR. PART NO. 3031137. |
| 68 | MANDATORY SPARES. SCREW,TWELVE POINT CAP. PART NO. 3028279. |
| 69 | MANDATORY SPARES. LINK,INJECTOR PLUNGER. PART NO. 191916. |
| 70 | MANDATORY SPARES. KIT,TURBO REPAIR 4LG. PART NO. 3545661. |
| 71 | MANDATORY SPARES. STUD,DOUBLE END PLAIN. PART NO. 3042353. |
| 72 | MANDATORY SPARES. NUT,REGULAR HEXAGON. PART NO. 219138. |
| 73 | MANDATORY SPARES. GASKET,TURBOCHARGER. PART NO. 3709749. |
| 74 | MANDATORY SPARES. GASKET,TURBOCHARGER. PART NO. 3519763. |
| 75 | MANDATORY SPARES. GASKET SET. PART NO. KIT3240239. |
| 76 | MANDATORY SPARES. GASKET SET VTA-1710. PART NO. KIT3247965. |
| 77 | MANDATORY SPARES. GASKET,EXHAUST MANIFOLD. PART NO. 3081076. |
| 78 | MANDATORY SPARES. CORE,COOLER. PART NO. 3010612. |
| 79 | MANDATORY SPARES. SEAL,O RING. PART NO. 3010617. |
| 80 | MANDATORY SPARES. GASKET,LUB OIL CLR HSG. PART NO. 172723. |
| 81 | MANDATORY SPARES. INHIBITOR,CORROSION 10 LITERS. PART NO. 3167218. |
| 82 | MANDATORY SPARES. RADIWASH 3 LITERS. PART NO. AX1013359. |
| 83 | MANDATORY SPARES. PUMP,WATER. PART NO. 4911528. |
| 84 | MANDATORY SPARES. GASKET,WATER PUMP. PART NO. 123078. |
| 85 | MANDATORY SPARES. GASKET,WATER PUMP. PART NO. 69654. |
| 86 | MANDATORY SPARES. PLUG,ZINC ELECTRODE. PART NO. 68241. |
| 87 | MANDATORY SPARES. GASKET,HEAT EXCHANGER. PART NO. 4009318. |
| 88 | MANDATORY SPARES. GASKET,HEAT EXCHANGER. PART NO. 4009319. |
| 89 | MANDATORY SPARES. SEAL,O RING. PART NO. 3011337. |
| 90 | MANDATORY SPARES. HOSE,PLAIN. PART NO. 107063. |
| 91 | MANDATORY SPARES. CLAMP,HOSE. PART NO. 43828 F. |
| 92 | MANDATORY SPARES. HOSE,PLAIN. PART NO. 102522. |
| 93 | MANDATORY SPARES. CLAMP,HOSE. PART NO. 43828 C. |
| 94 | MANDATORY SPARES. TANK,EXPANSION. PART NO. 4104977. |
| 95 | MANDATORY SPARES. HOSE,PLAIN. PART NO. 4104834. |
| 96 | MANDATORY SPARES. CLAMP,T BOLT. PART NO. 140315. |
| 97 | MANDATORY SPARES. TUBE,WATER MAKEUP. PART NO. 4105019. |
| 98 | MANDATORY SPARES. GASKET,HEAT EXCHANGER. PART NO. 4104940. |
| 99 | MANDATORY SPARES. GAUGE,SIGHT. PART NO. 4105897. |
| 100 | MANDATORY SPARES. CLAMP,T BOLT. PART NO. 135144. |
| 101 | MANDATORY SPARES. HOSE,FLEXIBLE. PART NO. AK 5040 SS. |
| 102 | MANDATORY SPARES. GASKET,SEA WATER PUMP. PART NO. 3055769. |
| 103 | MANDATORY SPARES. DRAINCOCK. PART NO. 107947. |
| 104 | MANDATORY SPARES. GASKET,WATER PUMP. PART NO. 69654. |
| 105 | MANDATORY SPARES. ELEMENT,LUB OIL FILTER. PART NO. 3238204. |
| 106 | MANDATORY SPARES. FILTER,FUEL. PART NO. 252193. |
| 107 | MANDATORY SPARES. KIT,SUPER BYP.FILTER ELEM. PART NO. 3879488. |
| 108 | MANDATORY SPARES. SEAL,O RING. PART NO. 3010937. |
| 109 | MANDATORY SPARES. ELEMENT,AIR CLEANER. PART NO. 4020551. |
| 110 | MANDATORY SPARES. ELEMENT,AIR CLEANER. PART NO. 4020552. |
| 111 | MANDATORY SPARES. SEPARATOR,FUEL WATER. PART NO. 4912776. |
| 112 | MANDATORY SPARES. ELBOW,MALE UNION. PART NO. 129859. |
| 113 | MANDATORY SPARES. INDICATOR,RESTRICTION. PART NO. 3872813. |
| 114 | MANDATORY SPARES. BREATHER,CRANKCASE. PART NO. 255180. |
| 115 | MANDATORY SPARES. HOSE,PLAIN. PART NO. 3081053. |
| 116 | MANDATORY SPARES. HOSE,FLEXIBLE. PART NO. AK10035 SS. |
| 117 | MANDATORY SPARES. HOSE,FLEXIBLE. PART NO. AK 6030 SS. |
| 118 | MANDATORY SPARES. HOSE,FLEXIBLE. PART NO. AK 6040 SS. |
| 119 | MANDATORY SPARES. HOSE,FLEXIBLE. PART NO. AK10060 SS. |
| 120 | MANDATORY SPARES. HOSE,ELBOW. PART NO. 3235134. |
| 121 | MANDATORY SPARES. HOSE,HUMP. PART NO. 3235726. |
| 122 | MANDATORY SPARES. CLAMP,T BOLT. PART NO. 125739. |
| 123 | MANDATORY SPARES. CLAMP,T BOLT. PART NO. 125741. |
| 124 | MANDATORY SPARES. HOSE,FLEXIBLE. PART NO. AM16048 SS. |
| 125 | MANDATORY SPARES. HOSE,FLEXIBLE. PART NO. AM10040 SS. |
| 126 | MANDATORY SPARES. HOSE,FLEXIBLE. PART NO. AK 5040 SS. |
| 127 | MANDATORY SPARES. HOSE,FLEXIBLE. PART NO. AM12028 SS. |
| 128 | MANDATORY SPARES. HOSE,FLEXIBLE. PART NO. AM 8120 SS. |
| 129 | MANDATORY SPARES. HOSE,FLEXIBLE. PART NO. AM 6065 SS. |
| 130 | MANDATORY SPARES. HOSE,FLEXIBLE. PART NO. AM 6045 SS. |
| 131 | MANDATORY SPARES. HOSE,FLEXIBLE. PART NO. 3392424. |
| 132 | MANDATORY SPARES. HOSE,FLEXIBLE. PART NO. AK 4120 SS. |
| 133 | MANDATORY SPARES. BELT,V. PART NO. 3413583. |
| 134 | MANDATORY SPARES. GASKET GOVERNOR SET. PART NO. KITBM68356. |
| 135 | MANDATORY SPARES. SHAFT,FUEL PUMP DRIVE. PART NO. 212601. |
| 136 | MANDATORY SPARES. SHAFT,TACHOMETER DRIVE. PART NO. 212607. |
| 137 | MANDATORY SPARES. DIAPHRAGM,FUL PUMP DAMPER. PART NO. 202897. |
| 138 | MANDATORY SPARES. VALVE,CHECK. PART NO. 4913272. |
| 139 | MANDATORY SPARES. SEAL,O RING. PART NO. 3034412. |
| 140 | MANDATORY SPARES. SPRING,VALVE. PART NO. 129768. |
| 141 | MANDATORY SPARES. COVER,FUEL PUMP. PART NO. 3081372. |
| 142 | MANDATORY SPARES. BEARING,BALL. PART NO. S 16052. |
| 143 | MANDATORY SPARES. DAMPER,FUEL PUMP. PART NO. BM76340. |
| 144 | MANDATORY SPARES. CARRIER,GOVERNOR WEIGHT. PART NO. 3006550. |
| 145 | MANDATORY SPARES. SCREEN,FILTER. PART NO. 3090769. |
| 146 | MANDATORY SPARES. VALVE,SHUTOFF. PART NO. 3096859. |
| 147 | MANDATORY SPARES. SOLENOID. PART NO. 3021420. |
| 148 | MANDATORY SPARES. SEAL,RECTANGULAR RING. PART NO. 154087. |
| 149 | MANDATORY SPARES. SPIDER,JAW COUPLING. PART NO. 3046200. |
| 150 | MANDATORY SPARES. CORE,AFTERCOOLER. PART NO. 3026923. |
| 151 | MANDATORY SPARES. GASKET,AFT HOUSING. PART NO. 3077201. |
| 152 | MANDATORY SPARES. GASKET,WTR TRF CONNECTION. PART NO. 215044. |
| 153 | MANDATORY SPARES. GASKET,WTR TRF CONNECTION. PART NO. 3032348. |
| 154 | MANDATORY SPARES. HOSE,PLAIN. PART NO. 4957919. |
| 155 | MANDATORY SPARES. HOSE,PLAIN. PART NO. 3027706. |
| 156 | MANDATORY SPARES. CLAMP,HOSE. PART NO. 3010550. |
| 157 | MANDATORY SPARES. CLAMP,HOSE. PART NO. 3026806. |
| 158 | MANDATORY SPARES. ACTUATOR,ETR FUEL CONTROL. PART NO. 3408326. |
| 159 | MANDATORY SPARES. PUMP,GEAR FUEL. PART NO. 3034246. |
| 160 | MANDATORY SPARES. SHAFT & WHEEL. PART NO. 3500433. |
| 161 | MANDATORY SPARES. IMPELLER,TUR COMPRESSOR. PART NO. 3503456. |
| 162 | MANDATORY SPARES. DAMPER,VIBRATION. PART NO. 3077985. |
| 163 | MANDATORY SPARES. CAMSHAFT. PART NO. 4073133. |
| 164 | MANDATORY SPARES. CAMSHAFT. PART NO. 4073134. |
| 165 | MANDATORY SPARES. BUSHING. PART NO. 70437. |
| 166 | MANDATORY SPARES. PUMP,LUBRICATING OIL. PART NO. 4979720. |
| 167 | MANDATORY SPARES. PUMP,SEA WATER. PART NO. 4911777. |
| 168 | MANDATORY SPARES. TAPPET,INJECTOR. PART NO. 4071619. |
| 169 | MANDATORY SPARES. TAPPET,VALVE. PART NO. 4071615. |
