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| 1 | FACILITIES FOR TRAINEES |
| 2 | PurchaseNew AC :1.5 TON, 5 star,forICT Infrastructure |
| 3 | Sanitary napkin disposal machine : For School / college (500 packet Storage capacity ) |
| 4 | BOOKS & LEARNING RECOURCES |
| 5 | Book : CNC Setter cum Operator - Turning |
| 6 | Book: SOLAR PV INSTALLER |
| 7 | CNC Setter cum Operator - Turning |
| 8 | Threadplug gauge M8 x 1.25, M10 x 1.5 : SG-M8 X1.25-PJ Standrad screw gauge(SG)Metric (M) Screw J class set Plug from OSG, Material OHNS ( ISO CERTIFIED) |
| 9 | Plug gauge 10, 16 dia. : Thread Plug Gauge Size Dia 10 & 16Matrial OHNS (ISO CERTIFIED) |
| 10 | Ring gauge for setting bore dial gauge – 30 dia. : Thread Ring GaugeDia -30mm Matrial OHNS (ISO CERTIFIED) |
| 11 | Soft jaws : Soft jaw for CNC Machine use dia 170 ot 200 mm |
| 12 | Scrap Box : Scrap Box - Use for Industrial ,Type -House Keeping Trolley,Metrial- Mild Steel, Load Capacity- 100 Kg, Colour- AnyWheel- Four Wheel,Feature- Corroosion resistance( ISO Certified ) |
| 13 | Feeler gauge for work offset setting : Stainless Steel Feeler Gauge Metric Offset Valve Thikness Gauge 17-Piece, Blad Tool for Measuring Gap width/Thickness 300mm/11.8\"\" Long(ISO CERTIFIED ) |
| 14 | Micrometer – external, 0-25 mm, 25 -50 mm, 50 – 75 mm. : Standard make Micrometer external(0-25 MM)-1no 25-50mm -1 no. & 50 - 75mm-1no. With (ISO CERTIFIEDCopy and test copy ) |
| 15 | Vice : Size 6 ,Width of Jaw (in mm ) 125 , Opening of Jaw (in mm ) 150 , Depth of Jaw ( in mm ) 30 , Overall Length ( in mm ) 490 ,Overall Hight (in mm ) 215 ,Appox Weight ( in Kg 26 )) (ISO CERTIFIEDCopy and test copy ) |
| 16 | Generator Set : Generator Ratiog-25 KVA,3Ph,4 Wire output Engine Power (Net) - 33 BHP or moreRated Speed---1500 RPM Frequency-------------50HzStrock------------125 mm or more Cooling -------Air , Fule --Diesel , Noise level---Silent or sound prof.Tank Capacity - 30 Ltrs Minimum |
| 17 | Lever dial for work offset setting : Standard Makein ISO Certified copy Level Dial Matrial - Stainess steel,Precision Meter Type - Analog, Plunger Dial Gauge--0.8mm to 30 mm/0.08 deg to 1 deg.,Range 0.8mm ./0.08 inchwith Magnetic Stand |
| 18 | Radius gauge : Standard type Precision Radius Gauge(15.5-25mm) with Tested Certified |
| 19 | Thread pitch gauge : Standrad Type precision steel Screw Pitch Gaugewith Tested Certified |
| 20 | Inside caliper for measuring ID grooves : inside Groov Vernier/Digital Inside Groov CaliperJAW LENGTH 50MM (6\"\"x0.001\"\"/10-150x0.01mm) with Tested Certified |
| 21 | First aid kit :As per Industrial roule Frist Aid Box withmedical kit. |
| 22 | Industrial grade CNC Turning Center & cutting tools :-Make & Model: (1) Work Area Dimensions: 1.1 Swing over bed: Not less than 400 mm, 1.2 Distance between centres: Not less than 300 mm,1.3 Maximum turning dia.: Not less than 200 mm, 1.4 Maximum Turning Length:Not less than 400 mm.(2)MAIN SPINDLE: 2.1 Spindle nose: A2-5 or better, 2.2 Bore through spindle: Not less than 42 mm, 2.3 Maximum Bar capacity: Not less than dia. 25 mm,2.4 Spindle Speed range : 50-4000rpm or better,2.5 Spindle motor power (Continious rating/30 mins rating): Minimum 7 kW/10.5 Kw or better,2.6 Chuck size: Not less than 150 mm.(3)AXES SLIDES:3.1 X-axis Travel: Not less than 150 mm, 3.2 Z-axis Travel: Not less than 400 mm,3.3 Rapid traverse rate:X-axis: Not less than 20 m/min,3.4 Rapid traverse rate:Z-axis : Not less than 20 m/min,3.5 Feed rate : Not less than 10 m/min.(4)TURRET:4.1 Turret Type :Servo Turret,4.2 No.of station: Minimum 8 Nos ,4.3 Maximum Boring bar dia.: 40mm or more,4.4 OD turning tool size: Not less than 25mm x 25mm.(5)TAIL STOCK:5.1 Tail stock Base travel: Not less than 200mm,5.2 Tail stock Quill travel: Not less than 100mm,5.3 Tail stock Quill diameter: Not less than 80 mm,5.4 Quill Taper: Minimum MT-4,5.5 Quill thrust : Minimum 300 kgf @ 12 kg/cm2 bar pressure. (6)CONFIGURATION: 6.1 CNC CONTROL SYSTEM: Sinumeric 828D or better from Siemens,6.2 BED TYPE: Slant/Integral,6.3 GUIDE WAYS: High precision roller LM (Linear motion) guides ways or better. (7)ACCURACIES : 7.1: POSITIONING- X- AXIS: 0.010 mm or better,Z - AXIS: 0.010 mm or better,7.2: REPEATABILITY-X- AXIS: 0.006 mm or better,Z - AXIS: 0.006 mm or better,7.3 Run out: 0.005 mm or better.(8) COOLANT SYSTEM:8.1 Tank capacity: Suitable as per the machine. (9) LUBRICATION:9.1 Central lubrication: Automatic lubrication for roller guide ways, ball screw,9.2 Hydrulic power pack: Not less than 32 ltr,9.3 System Pressure: Not less than 30 kg/cm2. (10) STANDARD FEATURES: 10.1 Stress relieved casting for headstock and bed, 10.2 Hardened and ground Linear Motion guide ways,10.3 Spindle encoder for thread cutting operation,10.4 Hydraulic operated 3 Jaw chuck with one set of hard & soft jaw,10.5 Minimum 8 station Servo bi-directional Turret,10.6 Tailstock with hydraulic operated quill,10.7 Slant/Integral type bed and LM guide waysfor axis,10.8 Coolant tank ,10.9 Chip Tray,10.10 Foot switch for Chuck & Tailstock,10.11 AC spindle Drive and axis drive,10.12 Auto and manual coolant system,10.13 Closed pitch ball screw, supported at both ends, pre tensioned preferable,10.14 Automatic centralised oil lubrication for guide ways and ball screw . (11)STANDARD ACCESSORIES :11.1 Electronic hand wheel (manual pulse generator),11.2 Built in lighting system,11.3 Boring bar holder (4 nos.),11.4 Set of reduction sleeves,11.5 :3 jaw hydraulic chuck dia 150mm (min),11.6 Programmable quill,11.7 Full machine guard,11.8 Coolant system,11.9 Maintenance tool kit ,11.10 AC Spindle (Cartridge),11.11 AC Spindle Drive (Sinumeric make),11.12 AC Servo Axes Drive (Sinumeric make),11.13 Automatic programmble Centralised Oil Lubrication System,11.14 Chip Tray to be provided,11.15 Levelling screws and Mounting pads,11.16 Machine operating manual and programming manual – 2 sets,11.17 One set of installation, maintenance and spare parts manual ,11.18 Hard Jaws & Soft jaws 4 sets each,11.19 Taper shank drill sleeves (MT1,MT2,MT3),11.20 OD Tool holder clamping block,11.21 Door safety interlock,11.22 Fully enclosed splash guard with sight windows,11.23 Fully encapsulated housing with safety type window,11.24 Leveling pads. (12)STANDARD CONTROL FEATURES:12.1 8.4\"\" or better color display,12.2 Manual data input,12.3 Alarm/ operation history display,12.4 Self diagnostics function,12.5 Constant surface speed control,12.6 Continious Thread cutting cycles,12.7 Feed rate override,12.8 RS 232 interface/Ethernet/USB/LAN Port,12.9 External memory and sub programme calling function,12.10 Backlash compensation,12.11 512 kb Part Programme storage memory,12.11 512 kb Part Programme storage memory,12.12 Background editing,12.13 Memory card input/ output,12.14 Hourly part count,12.15 Colour graphics display,12.16 Dynamic Simulation Display,12.17 Panel AC. (13)Documentation:13.1 Machine Manuals : (i)Mechanical maintenance manual 2 sets each (one hard copy and one soft copy), (ii)Electrical maintenance manual 2 sets each (one hard copy and one soft copy), 13.2 Detailed Layout plan,13.3 Operating and Programming Instruction,13.4 Installation and Commissioning instructions,13.5 Quality Test and Accuracy Test Chart Records,13.6 CircuitDiagrams,13.7 Maintenance / Repair Charts,13.8 Preventive Maintenance Instructions,13.9 Lubrication Chart & Lubricant list,13.10 Instruction manual for supplied Coolant Concentrate andCoolantMaintenance,13.11 Detailed packing list of all Items and devices and detailed prospect of machine & all other Accessories to be enclosed in the respective boxes. Lifting instruction to be shown in packing list.(14)Installation & Commissioning:14.1 The machine to be inspected as per accuracy chart before dispatch at supplier site. The suppliers to prove out the \"Test Components\" in all aspects. Acceptance andQualification during Pre Dispatch Inspection (PDI), at the supplier end.Release of machine for dispatch after successful completion of acceptance test post PDI. ,14.2 The complete installation and commissioning must be carried out by the supplier for all the machines at the final destination/premises. A final accuracy test with an identified test component tobe conducted by the purchaser/consignee. Final accuracy test report is to be signed jointly by Purchaser/consignee and supplier. Final acceptance would be given after conducting the accuracy test at the installation location.(15)Service:15.1 The manufacturer should have establised after sales and service network in India,15.2 The authorised service partner in India (Name & address), must be certified by the manufacturer and shown in the quotation,15.3 Number of silmilar machine installed in India in a reputed organisation. (Minimum 10 Nos.). (16)Training:16.1 To be provided for one machine at each of the final destinations,16.1 Operator training and programming training - 5 days.,16.2 Maintenance course mechanical, electrical and electronics - 5 days.(17)Cutting Tools:17.1 External Turning Tool Holders(MVJNL) – 8 nos. with 12nos. Inserts,17.2 External Turning Tool Holders(MWLNL) – 8 nos. with 20 nos.inserts,17.3 External Turning Tool Holders(PDJNR) – 8 nos. with 15 nos. Inserts,17.4 Threading Tool Holder – External –LH – 10 nos. with inserts(0.5 to 2mm,17.5 Threading Tool Holder – Internal –LH – 10 nos. with inserts(0.5 to 2mm),17.6 Grooving Tool Holder – External LH – 10 Nos. with 10 nos. inserts (3mm),17.7 Grooving Tool Holder – Internal LH – 10 Nos. with 10 nos. inserts (3mm),17.8 Parting Off Tool Holders – LH with 10 nos. inserts (2 mm width),17.9 Boring Tool Holder –for min bore Dia 12 mm – 14 nos. with 20 nos. inserts ,17.10 Boring Tool Holder – for min bore Dia 16 mm – 14 nos. with 20 nos. inserts. |
| 23 | Simulator : CNC programimg simulation kit with advance system siemins 828D sl /Fannuc ,10.4 LCD with Turning configuration includingstandred MCP, Supply voltage 230 AC, Weight 15Kg Max.Ambient Temperature -20 To + 60 ,Operation |
| 24 | Integrated multimedia skill development software with the following module:- Design,Engrave,Lathe Mastercam for SOLIDWORKof CNC machine (More then 4 axis machine ) Rast to VectRouter Pro Solid True shape Nesting Wire EDM Data Translator:ASCII,CADL,DWG,EPS,IGES,Inventor (IPT.IDW,IAM),Parasoild ,Solidwork |
| 25 | Height Gauge : Standard Height gauge with vernier graduation and digital/anagole height gauge.Zise from 150 mm to 1000mm.Specification:-According to the size body,the smallest reading valueincludes 0.01mm,0.02mm to 0.05mmPlace lever type dia gauge (dialindicator)onto attached dial indicator holder,parallelish.flatness,and stranghtness can be measured. ISO Certified and test report. need at supplyedof this item. |
| 26 | Gauges : Standard(ISO Certified ) Steel MetricGage Block ,Box set |
| 27 | Manual Lifter : Hydraulic and manual Lifter -Use for MS Drum lift Trolley,Dram Trolley,all kinds of goods liftLifting Capacity - 500 Kgs to 2 Ton,Lifting Height 1500mm or more,Adjustabel Fork Legs, Forkdiemension 60/140/1050 or mor,Distance Fork arm284 to 660 /250 to 550,Lower Height 90mm ,Nylon Wheel. (ISO Certify.) |
| 28 | Surface Plate : Granite Surface PlateStandardSize(Optional) Uniformity in hardness, Accurate under load condition.vibration Absorbent .Easy to Clean. Rust-proof,Non-corrosive, thermal stability,wrap resistance low porosity Non-abrsive,Non- Magmetic(ISO Certified ) |
| 29 | Industry Helmet : PVC Yellow Industrial Safety Helmet, Weight 250 gram Size 12 Inches to 18 inches. |
| 30 | Industry hand gloves : Industrial Leather Hand GlovesStandard Size |
| 31 | Apron: Industrial Apron Standrad Cotton Blue Colour Causal size, Wash care- Machine wash. ( Causal long Half Shrat ) |
| 32 | Centre Punch : Chrome Steel Centre Punch For Industrial Name /Number :1985 125Mm |
| 33 | Safety Glasses : Industrial Saftey Glass( ISO Certified ) |
| 34 | Safety shoes with steel toe : Industrial Saftey Shoes with Steel Toe ( ISO Certified ) |
| 35 | Vernier Caliper 300MM : Standrad Make ISOCerfied Technical specification500-196-20/30150mm/6\"\" Absolute Digital Digimatric Verner Caliperwith Tested Certified |
| 36 | Number Punch : Standrad Make ISOCerfiedNumber Punch(Size 9.5 MM) |
| 37 | Combination Plier : Standrad Make Multi Function Plier, Super Hardness Industrial Grade Chrome Vanadium Steel Vise,combination Plier with wire stripper crimper cutter winding function. ( ISO Certified ) |
| 38 | Hammer : Industrial useSledge Hammer with Fiber glass Handal Weight -1200gram minimum. ( ISO Certified ) |
| 39 | Bore gauge 18 – 35 mm : Bore Gauge size 18-35 with Dial.Resolution:0.01mm.Bore Depth 141mm minimum.( ISO Certified ) |
| 40 | SOLAR PV INSTALLER (SURYAMITRA) |
| 41 | Spirit Level / Water Level : 200 cm, As per industry standards( ISO Certified ) |
| 42 | Wire Stripper : Crimping Capacity 10-24 AWG,Overall Length 8 Inch, As per industry standards( ISO Certified ) |
| 43 | Industry hand gloves : Industrial Leather Hand GlovesStandard Size |
| 44 | Clampmeter : Resolution : 10C / 10FSensor: K type thermocoupleDC Voltage: 200 mV to 1000 VResistance: 0 to 20 MOhmsJaw opening: 25 mm (max), As per industry standards( ISO Certified ) |
| 45 | Drill Machine :Drilling Diameter: 16 mm (Masonary wall), 12 mm (steel), 30 mm (wood),No Load Speed: 0 - 3000 rpm,Chuck Capacity: Min And Max 1.5 - 13 mm with all types of drilling bit, As per industry standards( ISO Certified ) |
| 46 | Pliers:Material: High Carbon Steel,Types: Combination Pliers,Total Length: 200mm,Hardness: 55-58HRC,As per industry standards( ISO Certified ) |
| 47 | Earth Tester:Accuracy: 1.5 % rdg +0.02 Ohm,Earthing Resistance Range: 0.20 Ohm resolution to 1600 Ohm,AC Current Range: 20.00 mA to 60.0 A,Maximum Rated Voltage To Earth: 600 V AC CAT IV. As per industry standards( ISO Certified ) |
| 48 | Safety Goggles :Industrial Saftey Glass( ISO Certified ) |
| 49 | Pyranometer : Response time (95% response) < 15 S, Zero off-set, Non-stability (change per year, percentage of full scale) ± 0.8 %(a) Response to 200 W/m² net thermal radiation (ventilated)(b) Response 5 K/hr change in ambient temperature ± 7 W/m²± 2 W/m² |
| 50 | Spanner set (Double ended Spanner set) ( flat and ring) :Double ended Spanner fullset with all size , As per industry standards( ISO Certified ) |
| 51 | One kilowatt Solar Photovoltaic Power Plant : 1 Kilowatt power station(Need all types of necessary and mandatory equipment to making a one kilowatt solar power plant ) as per industry standards |
| 52 | Measuring Tape : 100 meters, As per industry standards( ISO Certified ) |
| 53 | Safety Helmet : PVC Yellow Industrial Safety Helmet, Weight 250 gram Size 12 Inches to 18 inches. |
| 54 | Screwdriver :All type and size set for singal use (Like- Phillips Screwdriver, Insulated Screwdrivers, Torque Screwdrivers,Flathead Screwdriver,Tri-Wing Screwdriver,Pozidriv Screwdriver,Hex Screwdriver.) As per industry standards( ISO Certified ) |
| 55 | Multimeter :Digit Display: 3.5 Digit,Frequency Accuracy: 100 kHz,Temperature Range: +400 DegreeC,Count: 4000, measuring:AC/DC voltage up to 1000 volts, AC/DC current up to 10Amperes, resistance up to 50 Mega , continuity test, As per industry standards( ISO Certified ) |
| 56 | Safety Harness :As per industry standards |
| 57 | Vernier Calliper:Material Stainless Steel,Measuring Range 300mm,Accuracy: 0.01, Size/Dimension: 3.5 X 14 X 45.2 Cm, As per industry standards( ISO Certified ) |
| 58 | Solar Photovoltaic Inverter : Output Frequency 3 Phase 60 Hz, 220 v with 2 Inverter battery(100A), best quality |
| 59 | Reflective Jacket :Fluorescent Yellow-Green – According to the ANSI standard, |
| 60 | Torque wrench :1/2-Inch Square Drive Socket Set, As per industry standards( ISO Certified ) |
| 61 | Line Dori : PVC type , As per industry standards |
| 62 | Plumb bob :Dimensions are approx. (I x d), 85 x 20mm (3 1/3 x 25/32in) and weight approx. 140g, As per industry standards( ISO Certified ) |
