Dismantling , Fabrication And Erection Of Various Type Of Jobs Of The Factory . .-2 Dismantle, fabrication and erection of M.S. Cone, reducer, keep from M.S. Plates. (1” TO 12”) 30 NOS. Per inch DIA basis 3 Dismantling of M.S. tanks i.e. Mud tank, Weight Juice tank, Hot water tank, Clear Juice Tank, underground condensate tank, molasses storage tank A.H., A.L., B.H. etc. 20 TON Per ton basis 4 Fabrication & erection of M.S. tanks i.e Mud tank, Weight Juice tank, Hot water tank, Clear Juice Tank, underground condensate tank, molasses storage tank A.H., A.L., B.H. etc. 20 TON Per ton basis 5 Fabrication of M.S. Flanges including drilling of holes from M.S. Plates (excluding machining) 50 NOS Per inch dia basis 6 Dismantling of M.S. Pipes size 1” to 10”. 3000 FOOT Per inch per foot 7 Fabrication & erection of M.S. pipe size1”to10” 3000 FOOT Per inch per foot 8 Dismantle and fitting of M.S. band size1”to10” 100 NOS. Per inch basis 9 Fabrication & erection of Nipples size 1” to 10” 100 NOS. Per inch dia basis 10 Fabrication & erection of M.S. tee with three flanges size 4 x 12 for mill house and boiling house 30 NOS. Lumpsum each 11 Dismantling, Fabrication and Erection of M.S. Bend 12” to 36” 10 NOS. Per inch basis 12 Dismantling of M.S pipe 12” to 24” 100 MTR. Per meter Basis 13 Fabrication of M.S. Pipe 12” to24” 100 MTR. Per meter Basis 14 Erection of m.s pipe 12” to 24” 100 MTR. Per meter Basis 15 M.S bend dismantling, fabrication and erection with m.s plate, pipe 14” to 36”. 10 NOS. Per each 16 Dismantling, Fabrication and Erection of Vapor / Exhaust line 12” to 42”. 50 MTR Per meter Basis 17 Modification/Repairing in vapor/exhaust valve 10” to 42” 05 nos. L.S each 18 Dismantling, Fab. and fitting of Suction pipe of spray pump and injection pump 5 NOS. L.S each 19 Replacement of Cross 4” to 10” 10 NOS. L.S each 20 Making plates from old M.S. Pipes bends for reusing 10 TON Per ton basis 21 Repairing and fitting work Dorr centre shaft. 01 NO. L.S 22 Old shaft dis. and new shaft fitting at site of Dorr with arm and other all necessary parts fitting. 01 NO. L.S 23 Old flange cutting, cleaning & refitting as per requirement. 500 NOS. Per inch basis 24 New flange fitting in pipe lines 400 NOS. Per inch basis 25 Replacement and fitting with hydraulic testing of evaporator, juice heater and pan tubes 2500 NOS. Per tube basis 26 Dismantling, fabrication and erection of ladder for various stations minimum length of 4 mtrs. 10 NOS. Each ladder 27 Strengthening of column for Boiling House and other stations 100 MTR. Per meter basis 28 Column patching work from base upto one mtr. (Including floor dismantling.) 50 MTR. Lumpsum each 29 Column replacement work more than one mtr. 3 TON Per ton basis 30 Dismantling of molasses tank shell plates 10 TON. Per ton basis 31 Fabrication & erection of shell plate 10 TON Per ton basis 32 Re-use of old m.s. plates as a shell plate. 10 TON. Per ton basis 33 Arrangement to be done to support roof of final molasses storage tank as existing position during repair of final molasses tank. 05 NOS. L.S each 34 Making and fitting of maceration pipe - 03 nos. 03 NOS. Lumpsum each 35 Replacement of ducting of boilers and wet scrubber. 5 TON Per ton basis 36 Dismantling, fabrication and fitting of crystallizer coils. 05 NOS. Each coil 37 Dismantling, fabrication and fitting of dorr coil with nipple. 10 NOS. Each coil 38 Dismantling and fitting of valves i.e sluice, NRV,butterfly, right angle, globe, melter valve, diaphragm valve etc. 1” to 20 100 NOS. Per inch basis 39 Repairing/modification of juice & mesquite gutter with connections of various stations. 100 mtr. Per meter basis 40 Repairing of DSM screens 02 nos. with gutter. 03 NOS Lumpsum each 41 Replacement of chute for various jobs 5 TON Per ton basis 42 Replacement of main hole of different sizes. 06 NOS. L.S each 43 Replacement of flat iron of 2”/3” at various stations. 500 MTR Per mtr basis 44 Dis., Fabrication and Erection of Sulphor Melter complete with its necessary connections of SO2 Furnace. 03 NOS. L.S each 45 Welding (double line) inside or outside of various jobs i.e-pan, evaporators, vapor and exhaust lines, molasses tank etc more than height 10 mtr. 500 FEET Per feet basis 46 Welding (double line) inside or outside of various jobs i.e. -pan, evaporators, vapor and exhaust lines, molasses tank etc more than height 15 mtr. 500 FEET Per feet basis 47 Welding/Repairing of C.S crown pinion. 12 nos. Lumpsum Each 48 Dis, Fab, & Erection of 22” to above valve i.e. exhaust/vapor valve etc. 05 nos. Lumpsum Each 49 Replacement of driving arrangement Bed for various motor and pumps etc. of various stations. 30 nos. Lumpsum Each 50 Spray pond dismantling, fitting after cleaning of pipe and spray box and nozzle fitting. 01 no. Lumpsum 51 Dismantling, Fabrication and Erection of Gas Scrubber of SO2 Furnace 03 nos. Lumpsum Each 52 Dismantling, Fabrication and Erection of Gas water cooler with its coils complete of SO2 Furnace 03 nos. Lumpsum Each 53 Dis., fab. and erection of Dome of quad, pan bodies etc. 03 nos. Lumpsum Each 54 Dismantling, fabrication and erection of syrup sulphited receiver tank with its all necessary connections. 01 no. Lumpsum 55 Dis., fab. and erection of platforms at various stations of the factory. 10 ton. Per ton basis 56 Dis., fab. and erection of railing at various stations of the factory 250 foot Per foot basis 57 Dis., fab. and erection of Bottom tray of oliver. 02 nos. L.S each 58 Replacement of G.I/A.C.C/meta-colour sheets. 300 nos. Per sheet basis 59 Dis., fab. and erection of Water cooler bottle complete of sulphur furnace 03 nos. L.S each 60 Dis., fab. and erection of junction box with its necessary connections of quad bodies, juice sulphitor, syrup sulphitor etc. 05 nos. L.S each 61 Replacement of juice tray of dorr. 02 nos. L.S each 62 Dis., fab. and erection of agitator complete of olivers. 02 nos. L.S each 63 Dismantling of old driving arrangement of crystallizer and fitting of new planetary gear box. 01 no. L.S 64 Dismantling, fabrication and erection of pan bodies save all. 02 nos. L.S each 65 Dismantling, fabrication and erection of quad bodies save all. 02 nos. L.S each 66 Replacement of damaged tubes of evaporators, juice heaters and pan. 3000 nos. Per tube 67 Dis., fab. and erection of condensate box of quad, pan and juice heaters etc. 04 nos. L.S each 68 Magma mixture shaft strengthening and arm body to be fabricated and fitted at site – 2 nos. L.S each 69 Pan station old cut over valve dismantling from site and pneumatic cut over valve fitting at site with its all accessories 03 nos. L.S each 70 Fitting of fabricated M.S channel at site as per requirement of rubber strip of juice heater. 200 feet Per foot basis 71 Dis., fab. and erection of condensate bottle, filtrate juice tank, juice strainer outer body etc. 03 nos. L.S each 72 Dis., fab. and erection of baromatic condenser bottle 02 nos. L.S each 73 Water distribution keep to be fabricated and fitted at site NHEC m/c. 02 nos. Per Each machine 74 Replacement of M.S juice tray with connection of mill house as per requirement. 01 no. L.S 75 Dis., fab. and erection of syrup header with its all necessary connections 03 nos. L.S each 76 Hopper modification/fabrication with driving arrangement shifting. 02 nos. L.S each 77 Dismantling, fabrication and erection of tower of juice sulphitor, syrup sulphitor etc. complete with its top cover etc. 02 nos. L.S each 78 Dismantling and fitting of PVC cluster complete during crushing season 100 nos. PER EACH 79 Dismantling, fabrication and erection of magma mixture tray with shaft and shaft arm etc. complete set 02 nos. L.S each 80 Complete alignment of driving arrangement with oil box, worm shaft, wheel etc. of vacuum crystallizer- A 1 no. Lumpsum 81 Replacement of rails of cane unloader 30 mtr. Per meter basis 82 Shifting of molasses weighing scale complete outside site with its all accessories i.e. pipe lines, pumps and motors with their driving beds, all type valves, all type connections etc. 01 no. L.S 83 Patching work 1x1 foot of various types of jobs upto 50 foot hieght. 200 feet Per foot basis 84 Dismantling, fabrication and erection of screen for juice sulphitor, syrup sulphitor and spray pond etc. 04 nos. L.S each 85 Dismantling, fabrication and erection of inside cone/ umbrella of quad and pan bodies. 04 nos. L.S each 86 Dismantling, fabrication and erection of mud boot bottom of dorr compartments. 02 nos. L.S each 87 Dismantling, fabrication and erection of ammonia coils of pan, quad and juice heaters etc. 06 nos. L.S each 88 Dismantling, fabrication and erection of calindria jacket of pan, quad etc. 03 nos. L.S each 89 Replacement of roof water, gutters with drain pipelines 200 mtr. Per meter basis 90 Dismantling of old useless vapor/exhaust valves complete from lines size-20’ to 42” 02 nos. L.S each 91 Cleaning of gutters of pan and crystallizers. 05 nos. Per gutter each 92 Dismantle, fabrication and erection of only Sulphur furnace with all necessary connections 01 no. L.S. 93 Arcing of rollers. 16 nos. L.S. each 94 Replacement of Dorr shell plate & compartments bottom plates. 02 ton Per ton basis 95 Dismantling, repairing, fitting & trial of all vapour & exhaust valves of FFEs complete within all respect. 06 nos. L.S. each 96 Dismantling, fabrication and erection of steam coils into syrup tanks in pan station. 10 nos. L.S. each 97 Erection and commissioning of bending machine complete within all respect at factory site. 01 no. L.S. 98 Dismantling, fabrication and erection of Dorr flux tank complete within all respect. 01 no. L.S. 99 Dismantling, fabrication and erection of Stainner body complete within all respect. 06 nos. L.S. each 100 Dismantling, fabrication and erection of Stainner inside screen only complete within all respect. 06 nos. L.S. each. 101 Channel replacement of old bridge at crane unloader of both sides. 10 nos. L.S. each 102 Replacement of runner flat of cane carrier, rack carrier, inter rack carrier, bagasse carrier & main bagasse carrier. 01 job Per meter basis 103 Replacement of column of cane carrier no. 1 & 2. Per meter basis 104 Dismantling, repairing and fitting with trial complete alignment along with driving arrangements of seed elevator 01 no. L.S 105 Fitting of vibro screen with pipe line, staging & plateform 01 no. L.S each 106 Repairing of vibro screen 01 no. L.S
