Supply Of Mattress Manufacturing Machinery/Equipments For Its Coir Mattress Manufacturing Unit At Kanichukulangara , Alappuzha , Kerala . , Untwisting Machine , Untwisting Machine Should Be Suitable For Opening And Carding Of Curled Coir Ropes Of 20 Mm To 35 Mm Diameter Into Springy Loose Fibre For Feeding Into The Sheet Forming Capacity: 400Kg/Hr ( As Per Sl . No . 1 In Annexure A ) , Rubberised Coir Fleece Manufacturing Line , The Plant Should Be Capable Of Producing In Continuous Processs , Endless Fleece Of Maximum Width 2 . 2 Meters . It Should Be Complete With Feeding Section , Web Forming Section , Spray Station , Drying Section And Cutting Section . Capacity: 400 Kg/Hr ( As Per Sl . No . 2 In Annexure A ) , Pre Lamination Spray System , The In-Line Spray Station Should Provide A Light Coat Of Latex For Binding The Laminations Before Pressing . ( As Per Sl . No . 3 In Annexure A ) , Drum Press , The Drum Press Should Consist Of A Positively Driven Feeding Conveyer , Large Diameter Adjustable Drum Rollers , And A Holding Roller Table . ( As Per Sl . No . 4 In Annexure A ) , Electronic Weighing Table , ( As Per Sl . No . 5 In Annexure A ) , Hydraulic Mat Press , Solid Press , Six Daylights , Platen Size 84X104 , Thickness Of Plate 50 Mm , No . Of Rams 4 , Dia Of Ram 110 ( Minimum ) Complete With Power Pack , Flexible Hoses , Temperature Guages Etc . ( As Per Sl . No . 6 In Annexure A ) , Vulcaniser , Should Consist Of Glass Wool Insulated Double Walled Chamber , Heat Exchangers , Blowers To Create Cycloid Flow Of Hot Air , Pad Stacking Trolleys And Rails . ( As Per Sl . No . 7 In Annexure A ) , Bandsaw Cutter With Table , 3 Wheeled Cutting Machine Should Consist Of A C Shaped Multilayer Frame , Moving Steel Tables , Endless Band Saws , Attached Sharpening Devices , Tensioning Devices , Measuring Marks . ( As Per Sl . No . 8 In Annexure A ) , Ball Mill , Balls Are To Be Robust In Design And Designed For 300 Kgs Loading Capacity And Made Of High Quality Steel . ( As Per Sl . No . 9 In Annexure A ) , Latex Pressure Tank , Should Be Of Robust In Design , Made Out Of Tested Epoxy Coated Mild Steel With Dished Ends . Capacity: 1500 Litre . ( As Per Sl . No . 10 In Annexure A ) , Deammoniating Stirrer And Mixing Tank Unit , Should Consist Of Suspended Stirrer Shaft , Blades , 5 Latex Tanks Of 400 Litres . The Tanks Should Have Epoxy Coasting Inside And Enamel Paint Outside . ( As Per Sl . No . 11 In Annexure A ) , Dust Extraction System , Should Suck Effectively Dust Arising From The Untwisting Section , Volumetric Chambers And The Layering Drums . ( As Per Sl . No . 12 In Annexure A ) , Air Compressor , Single Stage , Compact Design , Rotary Screw Element Complete With Dry Paper Type Suction Air Filter With Silencer . ( As Per Sl . No . 13 In Annexure A ) , Thermic Fluid Heater , Heat Output: 10 Lacs Kcal With Standard Vertical Type Coil Heater . ( As Per Sl . No . 14 In Annexure A ) , Chimney And Flue Duct , Standard Chimney Of Appropriate Diameter , Complete With Ladder And Other Accessories . Should Conform To Isi Standards . ( As Per Sl . No . 15 In Annexure A ) , Utility Pipelines , Standard Utility Pipelines For Thermic Fluid , Compressed Air With Booster Pumps . ( As Per Sl . No . 16 In Annexure A ) , Material Handling Equipments , A Set Of Material Handling Materials Like Trolleys , Pallets , Electric Hoists , Barrel Movers Etc . ( As Per Sl . No . 17 In Annexure A ) , Weighing Equipments , Weighing Equipments Like Platform Scales At Various Points Of Production And Packing For Despatch . ( As Per Sl . No . 18 In Annexure A ) , Hand Tools , Hand Tools For Routine Maintenance And Repairs Like Welding Set , Angle Grinders , Drilling Machines Etc . ( As Per Sl . No . 19 In Annexure A ) , Coir Needlefelt Machine With Latex Spray And Dryer , Non-Woven Coir Needlefelt Machine , Width Of Coir Felt 7 Ft , Production Output 2 . 5 Meters To 4 Meters ( Variable ) , Per Minute , Density Variation Capability: 500 Gsm To 1200 Gsm , Hessain Or Nylon Net Backing Facility . Latex Spray Should Consist Of Latex Pressure Tank , Compatible Latex Spray System , On Both Sides , Efficient Dryer Mechanism . Dryer Must Be Complete With Single Pass Steel Strat Conveyer System Of 6 Meters And Capable Of Proper Circulation Of Hot Air Within The Dryer . There Should Be 2 Sets Of Calendering Systems . ( As Per Sl . No . 20 In Annexure A ) , Waste Opening Machine , Should Be Designed To Open And Separate The Rubberised Coir Cut Waste So As To Recycle For Further Utilisation . Capacity: 100 Kg Per Hour . ( As Per Sl . No . 21 In Annexure A )
