One Time Repair For Undertaking 12000 Hourly Routines On K-Da Of Ins Kadmatt , services , fuel system: ( a ) clean and calibrate injectors and also change injector inlet screen . ( b ) replace rocker cover gaskets . ( c ) adjust valve tappet clearances within limits . ( d ) replace fuel pump filter ( screen and magnet ) . ( e ) calibrate pt fuel pump . , air system: ( a ) clean turbocharger , compressor wheel and diffuser . ( b ) check turbo charger radial/end bearing clearance insitu . ( c ) torque tightening of manifold nuts or cap screws as per specifications . , charge air cooler & fresh water cooler: ( a ) clean the internal passages of charge air cooler and fresh water cooler coolant side using restore plus as laid down in operating manual . ( b ) renew coolant in the system . ( c ) inspect charge air cooler air side and if required clean using hot water and pressure test up to 2kg/cm2 . , vibration damper: ( a ) check thickness of vibration damper at 0 . 90 , 180 and 270 degree positions . ( b ) replace damper if variation of the 4 readings exceeds 0 . 010 inch ( 0 . 25mm ) or exceeds max allowable thickness . , carryout the visual inspection of sv mounts . renew if their condition is deteriorated . , check crank end clearances with a dial indicator , attaching against damper min- 0 . 13 mm , max-0 . 51 mm . , torque tightening: check torque tightening of coupling inner/outer members as specified in the manual for das fitted with holset or centamax couplings . in case of vulcan couplings , check for cracks on rubber and if wear mark does not exceed limits . check tightness of adaptor plate bolts . , alignment checks: undertake alignment checks between the generator and engine and restore radial/axial initial alignment to 25% of the max limit . , dttt and etmu trails , dismantling the engine into components for overhaul and visual inspection ( a ) remove all cylinder heads for de-carbonisation . ( b ) removal of pistons and connecting rods . ( c ) removal cylinder liners for renewal . ( d ) gauging as required , mandatory spares , kit , upper engine gasket , kit , liner , kit , piston , set , piston ring , screw , connecting rod cap , washer , plain , thermostat , seal , thermostat , valve exhaust , guide valve stem , spring valve , insert , valve seat , insert valve seat , collet valve , plug , expansion , plug , expansion , retainer , valve spring , pin , groove , tappet , hyd var timing , kit inj barrel & plunger , cup injector , seal , o ring , spring , injector , ball , check , pin , roll , screen , filter , gasket , injector , spring , injector , plug , nut , lock , link , injector plunger , retainer , injector spring , tappet , hyd var timing , cap , tappet top stop , nut , tappet top stop lock , nut , lock , clamp , injector , kit , turbo repair hc5a , screw , hex flange head cap , gasket , turbocharger , gasket , connection , gasket , connection , hose , flexible , hose , flexible , seal , o ring , gasket governor set , bearing , ball , shield , shutoff valve , screen , filter , shaft , throttle , shaft , fuel pump drive , valve , check , shaft , tachometer drive , gear , tachometer drive , screw , hexagon head cap , pump , gear fuel , actuator , etr fuel control , seal , o ring , seal , o ring , valve , shutoff , seal , o ring , cap , fuel pump filter , barrel & plunger , core , aftercooler , seal , rectangular strip , seal , dust , hose , flexible , seal , o ring , gasket , lub oil clr cover , nut , lock , filler , cap , seal , o ring , seal , o ring , seal , o ring , cover , o-ring seal , seal , tank o-ring , seal , lta fitting o-ring , element , lub oil filter , inhibitor , corrosion , radiwash_3ltr , indicator , restriction , shield , turbocharger heat , impeller , tur compressor , diffuser , turbocharger , slinger , oil , rod , push , cover , fuel pump front , cover , o-ring seal , seal , tank o-ring , seal , o ring , plug , zinc electrode , cover , tank assembly , in-out , tank assembly , glass , sight , damper , vibration , damper , vibration , anticipatory spares , exchanger , heat , set , lower engine gasket , bearing , connecting rod , valve intake , rotator , valve , retainer , screen , seal , injector , link , injector plunger , nut , lock , knob , seal , o ring , key , square , cap , fuel pump filter , kit , seal , screen , filter , seal , rectangular ring , seal , aftercooler core , seal , o ring , seal , grommet , core , cooler , pump , water , zinc , plug , seal , o ring , element air cleaner , element air cleaner , shaft & wheel , rod , push , seal , lta fitting o-ring
